Ingersoll-Rand ARO 637118 C User manual

Type
User manual

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CCN 81481848
OPERATOR’S MANUAL
650710-C
RELEASED: 6-21-83
REVISED: 12-2-10
(REV. K)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1-1/2” DIAPHRAGM PUMP
U.L. LISTED, 1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
   !"# $ % $& '
(  )*+ !"# $
PUMP DATA
 
 ,) -*) .# /"# -*) #+ -*) )
  01 1"+ 2"))!  $"+
,*3) ,$4&5  * 6"4 "
)*5 +*!" ,$##& 78"5
  92+) ,!$"# 4":
  )3 %( ;&'
     $ % 3'
    $ % 3'
   %)++ #)"'  &$5 %(< )$5'
   =: % 55'
    "  - %( " ( '
! !  $&
GENERAL DESCRIPTION
4  01 )"+ $*5$  $*5$#& $")*5 $+*!"  4&4
/)*5 +)/8 " )6  $* #+ 8 )$5#& 4 5+) 
+&#+ $!!))8  "# 3*); *#)+#&  *)#& $$)!"#
" #!)*+ $* ) /)/ %$ 01 7$!!"# <' 64!4 
"!" "4 )*+ *")" $* " *#+  $ % 3' 4 ) /)/
!# 3 $)*53+ " "*# "4 3)+  *) " "4 "& !#"#
"#"$%&& !'( )
MODEL DESCRIPTION CHART
*+,-" . # /
!'( 0
 ")
/010 2!3 04 '0!
)*5#*5 =( =( -
)! / $ 1! 04 10 $ )0
)*5#*5 7#&) %7") +6'
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>,- %.8#'
2 0
!")
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
© 2010
www.ingersollrandproducts.com
*+,-",#/
55% 6 7
OPERATING AND SAFETY PRECAUTIONS
0!4 )1!01!4 1!  ' 11  8! 19)3 1! 03 !(0:
0./080  0)0
/ ;
'<!) 0
'<!) 0)0
WARNING
0./080  0)0: /  #
 =4     :
S !           
  :
S 2        >  #
 6  ? >  : /@  
6   : 2   ?   
  @ :
WARNING
/ ;: /    
? =  : (    :
S @   6>   ?:
S     >= >   >
    4 64   #
 6>    4 ?4 A4
:        
?   >: (  #
 ??  ?4 4    >=  
  > :
S )      ?: ) 
 1: **77+#" ( ;   >  
B"% : :C     :
S  4       ?
?>   6    @:
S /  >     6 6
 A:
S 6 4  ?6  6  
 :     6   B::4
4 4 4 4  4 :C   
 :    ,:"   :
S >    4  ??  ? 
  >  6 >: B? 6 
6  > :C
S )    :
S )  ?:
S ; 6>  6 4  6  @:
S ;      :
WARNING
    : /
 ? =:    6 @   #
:
S   ? 6     > 6 
6    66:
S     6     #
  6> :
S )  D$EF  ::  >   
 66:
WARNING
'<!) 0)0: /   
=   : !  ?   4
   ??     :
S !     ?  6  #
 >   ??  ?  $  6
    ?     6
:
WARNING
'<!) 0: /   #
=   : !       
6  ?     :
6        
  6  A:
S >  6 !     6 
 6   :
WARNING
0.1 '<!:   #
    >   :#4 #
 /   ' '> ?
    :
S /@   4 6 4 6  
    > >6   ?
6  :
CAUTION
86   > 6  
    > > 4 6  #
: / >    #
   6  BC  
> > 4 6  :  6
6 >4    6:
CAUTION
   >  #
  : /   6 
 6  : /  
6 6  >   #
: 6  ) !   " 6  :
CAUTION
2    6  A ?
>  6 6 @ 4  & #
4   6  $ A  A:
CAUTION
!     6    6
  : 2     
   ?     :
S      > 6> #
 B  C4   4   > >
  > > :
CAUTION
?     : !
       6  6  
6 :
S !   6      6 
 6 :
CAUTION
)       #
 >     ? 6:
NOTICE
  >  ?> 
AG H @ 1 I JD*"*#" K !  1 I
JD"%%:F
WARNING
CAUTION
NOTICE
L '  6   
  ?  =4  
>  :
L '  6   
    =4 
  :
L  4   #
 6:
55D 6 7*+,-",#/
AIR AND LUBE REQUIREMENTS
WARNING
0./080  0)0:
/  
  :     >   +,
:::: BD:E >C    :
4  *$$)8 )#  4 " "4 $*5$ 4*)+ 3 +?*")8 @+
" !8 *!#" /)*5   " "4 $*5$ 4 5") #)" *$
$)8 "*3#& 4*)+ #" 3 " 5))  "!"/ 64!4 6)) #43" 5
") )6 4 *")" 5") /)*5  &/#+ #" #)8 38 "4 
*$$)8 3*" ) 38 "4 5") /)*5 /)3) " "4 #)"
 *$$)8 $/++ 4*)+ 3 )"+ " $/+ !)# +8  )"
!$3)  )"#& *" $"!) )& "4#  5!# 4*)+ 3
*+ # "4  *$$)8 4  # )*3!"# ?*+ "4 "4# "4
9: #& )*3!#" 64!4  $$)+ +*#& 53)8  $
 )*3!"+   $#" 5; * "4" "  !5$"3) 6"4 "4
") 9: #& # "4  5" !"#  "4 $*5$
INSTALLATION
1
?*5#"  "4 #"))"#  #!)*++ # "4 -)553) #+
53*"3) 1?*+ + -   *"5"/ #+ 2#
7/! 7""# + -   #+ "4 "#) )!"!
+ 7 = -  
)*+ "*# 4 64!4  !5$"3) 6"4 "4 )*+ 3#& $*5$+
5*" 3 #"))+ " "4 ) /)/ # "4 *")" 5#)+ " "*#
)*+ 3!; " "4 *$$)8 "#;  $*5$ #)"
4 $*5$ 5*" 3 &*#++ " $/#" ""! +!4& A*#+#&
58 3 !!5$)4+ "4*&4 "4 )&  " "4 &*#+ )*& $/++
# "4 $*5$
"! "4" "4 5") #)" = *")" 5#)+ 58 3 5/+ #+
""+  " !)"" /* 5*#"#& $$)!"#
 "4 3+8  "4 $*5$ 5*" 3 ""+ 5/ "4 #+ !/ #+
5#)+ #+ #+B "  "4 3)" )# *$ $$)8 C 4 6
# "4 #+ !$ 5*" )68 $#" *$6+  $"5*5 $
5#!
D4# "4 +$4&5 $*5$  *+ # !+ "*"# "  !
55#++ "4" !4!; /)/ 3 #"))+ " "4  #)" " ;$ 5
") *"   )# # "4 /#"  +$4&5 )*
7!* +$4&5 $*5$ )& " *"3) *! " #* &#"
+5& 38 B!/ /3"#
OPERATING INSTRUCTIONS
4 $*5$ 4*)+ #/ 3 $"+ " $* B!+#& 
$& % ;' #)"  $* 4 $*5$  ?*$$+ 6"4
$* ) /)/ # "4 5") *")" 5#)+ 64!4 6)) $#
"  E= $ %( 3' " )/ $* #! # "4 *")"
4 = $)*53#& !*+ 38 "45) B$##  "4 B"#)
!
,!##!" "4  *$$)8 5 "4 $*5$  "  " 3 #!"/  6
4*
MAINTENANCE
 " "4 $" /6 #+ +!$"#  $/++ # $& "4*&4
 $" +#"!"# #+ 7/! ." #5"#
"#  975" ":  #+!"+ 64!4 4*)+ 3 /)3)
 " $ #+ +*!"#  +6# "5
7/! ;"  +/++ " /! "6 $" +$4&5 $*5$
*#!"#C   7 ( -10, 7 4 -10, 7
  +/++ *"4 " 5"!4 "8$!) $" 21 7
/+ !)# 6; *! " $"!" #"/ #"#) 5/#&
$" 5 !#"5#"# 5 +" #+ &# 5"" +*#& /!
+53)8 #+ 53)8
.$ &+ !+  /! !"/"8 #+ #!)*+ $*5$ # $/#
"/ 5#"##! $&5
 +53)#& 5$"8 !$"*+ 5") # "4 *")" 5#
)+ 38 "*##& "4 $*5$ *$+ +6# " +# 5") 5 "4
$*5$
.8#  "+5;  #6)" $ .81*3  "+5;  .8 #+*"
MATERIAL CODE
FG H )*5#*5
FG H ")
FG H 
FG H 3# 7")
FG H $$
F,G H !")
F.G H >,- %.8#'
F77G H 7"#) 7")
*+,-",#/
55E 6 7
PARTS LIST / FLUID SECTION
; 1/)!0G B%%C 24 B-C !'(4 G %4 D4 "J4 B6   >C  JD-,*#" ;#>R :
00! /1 
 ! B  C M  1: NO
  ? ; *D-"D7#*%
"  B"C J7-%,#" N/O
% HF  BD$D%F "F ::C B"C 3DD,#""- N2O
D HF  B"$"*F D$EF ::C BEC J%J+7 N2O
+  B C B%C J%-+% N/O
*  B6 C B%C J%-+% N/O
- ! B%C J%-++#% N2O
J  B:*D,F ::C B%C JD,*+ NO
"E  B+$7F # "7 "#"$%FC B%C 3+#",-#; N/O
"+  / B%C J%-+, NO
"* 6 B  ?? C B"C JD"%7 NO
6 B>C B"C J%-EJ NO
"J HF  B"$7F %#D$EF ::C BEC J%J*% N2O
%"  BEC J%JE% N;O
%% 2 B"#D$EF :C BEC J%-+-#* N!O
%* 2 BD$7F # "* "#"$EFC B7C 3*#**#/ N/O
%- 2 B+$"*F # "7 %#"$EFC BEC 3*#+",#/ N/O
%J 1 B+$"*F # "7C B%,C 3"%#+#/ N/O
D%  B%C J%-+J N/O
ED (  B  -C B"C JD,,E N/O
+J 2 B+$"*F # "7 %FC B"*C JD*,7 N/O
6 8? B  +C B"C JD"D, N2O
7/! "C "  << #"))"# )  /)3) $")8  * 6"4 "5 %' #+ %('
7/! ." "C B" 9: #&  #!)*++ # ;" " /! 5+) 3*)" $ " ,! <<
975" ": .$ "4 "5 # 4#+ # ++"# " "4 7/! ."  " $ #+ +*!"#  +6# "5
FLUID SECTION DISASSEMBLY
 5/ "$ 5#)+%'
( 5/ %((' 3)) %<' 9: #& #+ %(' "
 5/ %' )*+ !$
 5/ "4 %' !6 %<' 64 %' IIJJ #& %' $)" %' +
$4&5 #+ %' $)"
 5/ %' 9: #&
C , #" !"!4  5 "4 *!  %' +$4&5 +
FLUID SECTION REASSEMBLY
53) # / +
)# #+ #$!" )) $" $)! 6#  +5&+ $" 6"4
#6 $"  ?*+
1*3!" %' +$4&5 + #+ %(' 9: #& 6"4 .81*3 9: #&
)*3  ?*/)#"
0   = << *))" %#"))"# ")' " + # #"))"#
 %(' 9: #& # %' +$4&5 +
 !"# %' +$4&5 )&# $$)8 6"4 %' )*+ !$ 3
5;#& #) "?* +K*"5#" # 3)" #+ #*" " /+ "6"#&
"4 +$4&5
!4!; "?* ""#& " $*5$ 4 3# ""+ #+ *#
64)
55+ 6 7*+,-",#/
PARTS LIST / FLUID SECTION
C +* +&  $" % #+ '  &#" +$4&5
 "
TORQUE REQUIREMENTS
LUBRICATION / SEALANTS
 ;#>   HF 4 H)F / K  :
H  #     :
10G ! 1 80('01 010
B"EC ! 24   %-"     
*+ # -, 6 > B77:" # JE:J 1C:
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DIAPHRAGM BALL
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PARTS LIST / AIR MOTOR SECTION
    *D-""7#/   ? ;:
 ! B  C M  1: NO  ! B  C M  1: NO
","  2 B  "J+  "J*C B"C JD"*" NO
",% HF  B:,-F ":%+F ::C B%C J%J*, N2O
",D ? B"C JE+%7 N!O
",E  4  B"#+$D%F ::C B%C 3"E+#%* N/O
",+  $  B"$EF # %, +$7FC B7C JD7*, N/O
",* @  B"$EFC B"C 3"E#E"*# NO
",-  B%C JD-,-#" NO
",7 (@ B C B"C J%7-7 N2$13O
",J  B"C J%,"" N!O
"", H)F / BD$"*F "#D$7F ::C B"C 3"7*#+" N2O
"""  B"C J%,,+ NO
""%  B":++*F ::C B+C J%7-- N<O
""D HF  BC B"$7F "#"$EF ::C B+C 3D%+#%"E N2O
""E HF  BC BD$D%F "#J$"*F ::C B*C 3D%+#"%* N2O
""+  BEC J%7-* N<O
""*  B"C J%,,* N<O
""- (@ B"C J%,,E N2$13O
""7   B"C JDD,J#% N/O
""J HF  B"$7F D$EF ::C BEC JD,-+ N)O
"%,  BDC ""+J+J N<O
"%" ? 2 B%C J7-%D#% N2O
"%% HF  BD$D%F J$"*F ::C B%C JE7%, N)O
"%D  BP7 # D% D$7FC BEC 3"+E#E" N/O
"%*   B"$% # "E ::: "-$D%FC B"C 3%%-#+# N/O
"%- 0> BD$E # "E 1::: "#-$7FC B"C 3ED#+#/ N/O
"%7   B"$7 # %- ::: "$EFC B"C 3%%-#%# N/O
"J+ 2 '  B"$EF # %, "$EFC B%C JEJ7- NO
"J* 2 '  B"$EF # %, D$7FC B"C JEJ7-#" NO
%," 66 B"C JD"DJ NO
;#> HF  > B"C JD-,*#"
", @ 6 ;#> *D-"-+
975" ": .$ "4 "5 # 4#+ # ++"# " "4 7/! ."  " $ #+ +*!"#  +6# "5
AIR MOTOR SECTION SERVICE
?  ?    Q ":  8?4 %: = 8?:
(010 0023 10G
 2" 7!"# 7/!  !#"#*+ 5 -)*+ 7!"# $
#$!" #+ $)! )+ $" 6"4 #6 $"  #!8 1; 
+$ !"!4 # 5"))! *! #+ #!;  !*" # 9: #&
; $!*"# " $/#" !*""#& 9: #& *$# #"))"#
1*3!" II: #& 6"4 .81*3  ?*/)#"
, #" /"&4"# "#  " "?* ?*5#" 3)!; #
/6
"?* "# ))6#& ""
PILOT VALVE DISASSEMBLY
 5/ %' "##& #&
( 5/ %(' !6 #+ %((' 9: #&
 5/ %' $"# + %(' )/ 3*4#& %<' 9: #& #+
%(' $! 5 "4 %' 5" 3+8
 5/ %' )/ #+ %(' 9: #&
PILOT VALVE REASSEMBLY
 $)! "6 %(' 9: #&  6#  +5&+ #+ #")) %'
)/
( #")) #  "4 %(' )/ 3*4#& %<' 9: #& %('
$! #+ "4 5##& %(' 3*4#&
 *))8 $*4 %' $)" + #" 3*4#& "! #+ "# # !4
#+ 6"4 "4 "6 %((' 9: #& "# 6"4 %(' !6
 $)! %' "##& #&
21 ,
FG H )*5#*5 F,G H !") F77G H 7"#) 7")
FG H ") FG H 8)# F0G H )8*"4#
F@G H #@ FG H )8$$8)# FMG H M#!
FG H 3# 7")
MAJOR VALVE DISASSEMBLY
 5/ %' $)" #+ % #+ ' &;"
( # "4 + $$" "4  #)" $*4 # "4 ## +5" %'
$) 4 6)) ! "4 %<' $"# *" #"#* $*4#& "4 %'
$) #+ 5/ 4!;  !"!4 #+ &*&
 !4 #" "4  !"# %B4*" +' #+ 5/ %' $!
%' $! %' 9: #& %' 9: #& %(' 64 "!
4!;  +5&+ 9: #&
MAJOR VALVE REASSEMBLY
10G     : > HF  
;#>  A?  >:
 $)! %(' 64 %' 9: #& #+ %' 9: #& #" %'
$! #+ #" "!
10G 2 6      6 >@ 
:
( 1*3!" #+ !*))8 #" %' $)
 #")) %' &;" #+ %' $)"
 1*3!" #+ #")) %' $!;#& !*$ #+ #" %<' $"# #"
% #)" +' !/"8 "4 %' $!;#& !*$ )$ 4*)+ $#" *"6+
 #")) %' &;" #+ $)! %' $)"
55- 6 7*+,-",#/
PARTS LIST / AIR MOTOR SECTION
MAJOR VALVE
PILOT VALVE
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""E
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"%D "%"
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TORQUE REQUIREMENTS
10G ! 1 80('01 010
     D:
%,"
"%7
9 880 / 0/1 !0
",J
"",
""%
""E
""D
""+ """
""*
 D
",-
"%-
"%*
LUBRICATION / SEALANTS
1
20 /01  01 B""+C /0 0(
3  2/;1( 101 
'01 0021(  0/1:
","
",E
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"%D
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B",+C E, # +, : > BE:+ # +:* 1C4
  1@   :
 ;#>   HF 4 H)F / K  :
  %-"  :
    :
"J+
"J+
",*
"J*
 %
ED
*+,-",#/
557 6 7
TROUBLE SHOOTING
  6  :
4!;  +$4&5 *$"*
4!; "&4"#  +$4&5 #*"
 >>>   :
4!; !##!"#  *!"# $)*53#&
4!; 9: #& 3"6# #"; 5#)+ #+ )*+ !$
4!; "&4"#  +$4&5 #*"
  ?4  6   6:
4!;  *$$)8
4!;  $)*&&+ *")" 4
4!;  ;#;+ %"!"/' *")" 5") 4
4!;  ;#;+ %"!"/'  !))$+ #)" 5") 4
4!;  $*5$ !/""# *!"# $$ 4*)+ 3 @+ " )" 
)&  "4 #)" "4+ +5"  "4 $*5$  $$ )6  4&4
/!"8 )*+  3#& $*5$+ 7*!"# 4 5*" 3 ##!)
)$#& "8$ !$3)  $*))#& 4&4 /!**5
4!; )) K#" # "4 #)" 5#)+ #+ *!"# !##!"#
4 5*" 3  "&4"
#$!" "4 $*5$  )+ 3K!" )&&+ # "4 +$4&5 !453
 "4 " 
DIMENSIONAL DATA
,5## 46#   #! #)8 "48  +$)8+ # #!4 #+ 5))5" %55'
 E
 6 8? "$E # "7 1:::
""#"$%F
B%J% C
"J#+$7F
BEJ7 C
"7#D$7F
BE*- C
"D#"$7F
BDDD C
%#D$EF
B-, C
JF B%%J C
"$%F B"E C 
 
"#"$% # ""#"$% 1:::: # "
-#+$7F
B"JE C
 
"#"$% # ""#"$% 1:::: # "
  "$% # "E 1:::
 0 
D$E # "E 1:::
1 J-JJJ#+*
(273 mm)
10 -3/4"
12” (305 mm)
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Ingersoll-Rand ARO 637118 C User manual

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