HobartWelders H-14 GUN Owner's manual

Type
Owner's manual
OWNER’S MANUAL
OM-231 700 Page 1
OM-231 700A 200610
H-14 Gun
1. Specifications
Air-Cooled Guns For GMAW And FCAW Welding
Note: Using gasless flux cored wire reduces gun duty cycle.
H-14 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires
Duty Cycle Rating:
100%: 100 A With CO
2
Shielding Gas
100%
:
100 A With CO
2
Shi
e
ldi
ng
G
as
60%: 100 A With Mixed Gases
Ref. 804 692-A
2. Safety Precautions For GMAW Guns
A. Symbol Usage
Means Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions to avoid the hazards.
Y Marks a special safety message.
. Means NOTE; not safety related.
B. GMAW Gun Hazards
WARNING
The symbols shown below are used throughout this manual to call attention to and identify possible
hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The
safety information given below is only a summary of the more complete safety information found in wire
feeder and welding power source manuals. Read and follow all Safety Standards.
ELECTRIC SHOCK can kill.
1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
4. Repair or replace worn, damaged, or cracked gun
or cable insulation.
5. Turn off welding power source before changing
contact tip or gun parts.
6. Keep all covers and handle securely in place.
HOT SURFACES can burn skin.
1. Allow gun to cool before touching.
2. Do not touch hot metal.
3. Protect others from contact with hot metal.
FLYING PIECES OF METAL or DIRT can
injure eyes.
1. Wear safety glasses with side shields or face
shield.
WELDING WIRE can cause puncture
wounds.
1. Keep hands and body away from gun tip when
trigger is pressed.
OVERUSE can damage gun and void
warranty.
1. Follow rated duty cycle.
2. Allow cooling period.
3. Reduce current or reduce duty cycle before
starting to weld again.
1. Read and follow these instructions and all safety
blocks carefully.
2. Have only trained and qualified persons install,
operate, or service this unit.
3. Call your distributor if you do not understand the
directions.
4. For WELDING SAFETY and EMF information,
read wire feeder and welding power source
manuals.
OM-231 700 Page 2
3. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning
Gun Casing
Ref. 804 692-A
8 mm / 10mm
Y Disconnect gun from unit.
Tools Needed:
To Reassemble Gun:
Insert new liner.
Install wire outlet guide so that 1/8
in (3 mm) of liner sticks out. Hand
tighten outlet guide, and then
tighten two full turns more.
Cut liner off so that 3/4 in (19 mm)
sticks out of head tube.
Install gas diffuser, adapter, contact
tip, and nozzle.
Head Tube
8 mm
Remove liner.
Remove nozzle, contact tip,
adapter, and gas diffuser.
Blow out gun casing.
10 mm
Lay gun cable out straight
before installing new liner.
OM-231 700 Page 3
4. Replacing Switch And/Or Head Tube
Ref. 800 795-C
Tools Needed:
19 mm
Remove handle
locking nut.
Slide handle.
Secure head
tube in vice.
Loosen jam nut.
Remove from vice
and turn head tube
out by hand.
Hand-tighten head tube into cable connector.
Place head tube in vice and tighten until
nuts are tight.
Remove from vice. Reposition handle and install
switch housing. Secure with handle locking nut.
Y Turn Off welding power source
/wire feeder and disconnect gun.
Remove switch housing. Install new switch and
connect leads (polarity is not important). Reas-
semble in reverse order. If replacing head tube,
continue to end of figure.
1
3
2
4
5
8
6
7
OM-231 700 Page 4
5. Troubleshooting
Trouble Remedy
Wire does not feed; wire is not ener-
gized; wire feeds unevenly
Check contact tip. Check for kinks in gun cable.
g
i
ze
d
;
w
i
re
f
ee
d
s
uneven
l
y.
Check gun trigger plug connection at welding power source/wire feeder.
Check, and if necessary, replace gun trigger switch (see Section 4).
Check contact tip. Check for kinks in gun cable. Blow out liner and gun casing (see Section 3).
Check that MIG Gun/Spool Gun switch is in MIG Gun position (see welding power source Owner’s Manual).
Weld porosity.
Remove weld spatter buildup in nozzle.
Make sure inner head tube is tight in cable connector.
Check shielding gas flow/supply.
Be sure that welding gun is completely inserted into feed head with O-rings aligned in the proper position
for gas flow.
Wire feeding stops or does not feed
properly during welding
Straighten gun cable and/or replace damaged parts (see Section 4).
proper
l
y
d
ur
i
ng
we
ldi
ng.
Check for damaged contact tip, and replace if necessary.
Adjust drive roll pressure (see wire feeder manual).
Change to proper drive roll groove (see wire feeder manual) and contact tip size.
Readjust hub tension (see wire feeder manual).
Clean or replace liner if dirty or plugged (see Section 3).
Replace drive roll or pressure bearing if worn or slipping (see wire feeder manual).
OM-231 700 Page 5
6. Parts List
804 692-A
1
2
34
5
6
7
9
8
10
11
12
13
Figure 1. H-14 Gun
QuantityDescription
Part
No.
231 204
Item
No.
Figure 1. H-14 Gun
1 169 715 NOZZLE, slip type .500 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 226 190 NOZZLE, flux cored slip type 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 087 299 TIP, contact scr .023 wire x 1.125 (see Section 7). . . . . . . . . . . . . . . . . .
2 000 067 TIP, contact scr .030 wire x 1.125 (see Section 7). . . . . . . . . . . . . . . . . .
2 000 068 TIP, contact scr .035 wire x 1.125 (see Section 7). . . . . . . . . . . . . . . . . .
2 000 069 TIP, contact scr .045 wire x 1.125 (see Section 7). . . . . . . . . . . . . . . . . .
3 169 716 ADAPTER, contact tip 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 170 470 RING, retaining 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 169 718 TUBE, head 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 169 738 NUT, locking handle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 169 719 NUT, jam 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 079 975 O-RING, .187 ID x .103CS rbr 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 194 011 LINER, monocoil .030/.035 wire x 15ft (including) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 194 014 LINER, monocoil 4/64 AL wire x 10ft nyl (including) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 197 123 O-RING, .312 ID x .062 70 Dura BUNA-N 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 196 255 SWITCH, trigger 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 180 433 CORD, trigger assembly 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 079 878 HOUSING PLUG+PINS,(service kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-231 700 Page 6
7. Consumables
ITEM HOBART PACKAGE NO.* MILLER PACKAGE NO.**
Contact Tips
.023/.025 in (0.6 mm) 770 174 (5 per package) 087 299 (10 per package)
.030 in (0.8 mm) 770 177 (5 per package) 000 067 (10 per package)
.035 in (0.9 mm) 770 180 (5 per package) 000 068 (10 per package)
.045 in (1.2 mm) 770 183 (5 per package) 000 069 (10 per package)
MIG Nozzle (Standard) 770 404 169 715
Gasless Flux Cored Nozzle 770 487 226 190
Tip Adapter 770 402 169 716
Replacement Liners
.023/.025 in (0.6 mm) 196 139 194 010
.030/.035 in (0.8/0.9 mm) 196 139 194 011
.035/.045 in (0.9/1.2 mm) 196 140 194 012
*Available at farm and tool supply retailers.
**Available at Hobart/Miller welding distributors.
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HobartWelders H-14 GUN Owner's manual

Type
Owner's manual

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