Page2
INDEX
10
10
11
11
11
11
11
12
AdjustingthePapergate
SettingtheSuctionSlot
SettingtheVacuumBleed
SettingtheAdjustableSideLay
SettingtheBack-Stop
SettingtheAirDistribution
SettingtheAirSeparationPressure
SettingthePositionsoftheDriveWheelsandHubs
TOUCHSCREENOPERATION 14
15
17
20
21
23
24
26
27
29
30
31
32
35
THEBLADEASSEMBLY 37
TouchscreenLayout
PaperSettingsPage
RollerGapSet&TiltMechanismPage
Creasesin‘SetByFold’mode
Creasesin‘SetByPosition’mode
Foldsin‘SetByFold’mode
Foldsin‘SetByPosition-’mode
Exampleof‘SetByPosition’mode
DeliverySettingsPage
StatusScreen
RunningtheJob
Settingthemachinetooperateinmanualsheetfeedmode
StorePages
ToolsMenu
Adjustingthebladepressure
CreaseSettingsPages
FoldSettingsPages
FOLDING
INTRODUCTION&SPECIFICATION
PAGE4
SAFETYDo’s&Don’ts5
THEDigifoldPro
7
THESWITCHPANEL
8
9
TheMorganaDigiFoldPro
LabeledPhotograph
Detaileddiagramanddescription
Featuresontheswitchpanel
OPERATINGTHEDigiFoldPro
Page3SYSTEM
INDEX
REPLACINGCREASINGBLADESETS PAGE38
41
PERFORATING 42
43
44
REMOVINGPAPERJAMS45
49
ERRORSCREENS
0250
0350
0450
0551
0651
0751
0852
0952
1052
1152
1253
1353
DISPATCHKIT56
ACCESSORIESANDOPTIONS57
RECOMMENDEDSPARES58-59
Installingnewbladesets
SpareBlades
Equipment,Spares
Settingthemachine
RecommendedPositionoftheDriveWheelsandHubs
PaperCrunch
DoubleSheetFeed
BladeNotHome
BladeBusy
BladeHomeFailure1
BladeHomeFailure2
FlyingHomeFailure
Clip1NOTClear
Clip1NOTBlocked
Clip2NOTClear
Clip2NOTBlocked
Overlap
TROUBLESHOOTING 47
47
47
48
48
48
0150
MACHINECALIBRATIONHISTORYSHEET60
FUSEPOSITIONS&RATINGS61
PRODUCTRECYCLINGANDDISPOSAL62
Papercreaseoutofsquare
Paperfoldoutofsquare
PaperJamming
Machinewillnotstart
Papernotfeeding
Crackingoftheprintedmaterialalongthecrease
UsingtheCorrectBladeSet
SheetdidNotArrive
CreasePositionInaccuracy 47
DigiFoldPro
INTRODUCTION
Itistonotethattopreventcracking,whenusingdryinkortonerbasedprint
engines,thematerialbefullyacclimatisedforatleast48hoursbeforeputtingan
imageontothepaper.
FeedingSystem................................................Bottomsuctionfeed
Max.SheetSize................................................700mmx385mm(27.5”x15”)[900mmx
385mm(35.4”x15”)withOptional
extensiontable].
Min.SheetSize.................................................210mmx140mm(8.3”x5.5”)(dependant
onstiffnessofpaperandtypeoffold).
Max.PaperThickness...................................0.40mm(variesaccordingtohardness,
typeoffold,andsubstrate).
Min.PaperThickness.......................................0.11mm
Max.No.FoldsperSheet..................................2
Max.No.StoredProgrammes...........................Unlimited
Min.RepeatCreaseDistance.............................40mm(1.6”)
Min.RepeatFoldDistance................................70
Min.FoldDistancefromLeadingEdge.............50mm(1.96”)(dependingonpaperweight)
Min.CreaseDistancefromTailEdge.................50mm(1.96”)
IMPORTANT must
IMPORTANT
Note:
theoperatingenvironmentshouldbecontrolledtoatemperaturebetween
16°Cand27°CMaximum.
(variesaccordingtohardness,
typeoffold,andsubstrate).
Max.No.CreasesperSheet..............................9
mm(2.75”)(dependingonpaperweight)
Min.CreaseDistancefromLeadingEdge..........50mm(1.96”)
Min.FoldDistancefromTailEdge....................50mm(1.96”)(dependingonpaperweight)
Min.FoldLength...............................................70mm(2.75”)
SpeedperHour(A4inhalf)...............................6000sheets
Dimensions.......................................................L:2020mmH:1265mmW:680mm
L:(79.5”)H:(49.8”)W:(26.8”)
Weight...............................................................190Kgs(+50Kgspacking)
PowerRequirement..........................................1phase220/240v
Specification
Theproductionspeedvariesaccordingtothematerialsizeand
thefoldtype.
*Aspartofourcontinuedproductimprovementplan,specificationsandinformation
publishedinthismanualaresubjecttochangewithoutnotice.
Allspecificationsaredependantonapplication,typeofstock,temperature,RHandprint
engineused.
Specificationsquotedweremeasuredonuncoatedandunprintedstock.
E&OE.
Page4 FOLDING
DigiFoldPro
INTRODUCTIONANDSPECIFICATION
DigifoldPro
DigiFoldPro
isaregisteredtrademarkofMorganasystemsLtd.Theuniquepatented
creasingandfoldingsystem,makesitpossibletofoldmostdelicatestocksfrom0.11mm,
upto0.4mmthick.Thereducesthepossibilityofscratching,markingor
crackingappearingonthesubstrate,asisoftenassociatedwithconventionalfolding
machinemethods.
Page5SYSTEM
SafetyDo’s&Don’ts
SafetyDo’s&Don’ts
Do-readthisoperatormanualfullybeforeoperatingthemachine.
Do-operatewiththedesignatedACcurrentonly.Useanexclusiveoutlet,as
overloadingmaycausefireoranelectricshock.
Do-installthepowercordoutofthewaytoavoidatrippinghazard.
Do-makesurethatthemainsinletconnectorisalwayseasilyaccessible.
Donot-installthemachineinanunstableplacesuchthatittiltsorshakes.
Donot-unplugtheplugorunplugthepowercordfromtheoutletwithawethand,
thiscancauseanelectricshock.
Donot-unscrewandremoveanycoversfromthemachine,asitcancausean
electricshockorinjury.
Donot-placereceptaclescontainingliquidsonanysurface.
Donot-adjustanypartofthemachinewhilstrollersarerunning
Donot-operatethemachinewithlooseortrailingclothingorloosehair.
Donot-underanycircumstancesadjustthepapergatewhenthemachineis
switchedon.
REGLESDESECURITE:«AFAIRE»ET«ANEPASFAIRE»
Lirecemoded'emploiavantd'utiliserlamachine.
Respecterl'alimentationélectriqueindiquée.Branchersurunepriseséparée
carunesurchargepeutentraînerunincendieouunchocélectrique.
Installerlecordond'alimentationdemanièreànepaspouvoir
trébucherpardessus.
Ménagerunaccèslibreàlaprisedecourant.
Nepasinstallerlamachinesurunesurfacenonplane,afind'éviter
qu'ellenepencheounevibre.
Nepasinstallerlamachinesurunesurfacenonplane,afind'éviter
qu'ellenepencheounevibre.
Nedémonteretenleveraucuncarterdelamachine,parcraintededécharge
électriqueoudeblessure.
Nepasplacerderécipientcontenantunliquidesurlamachine.
N'effectueraucunréglagependantquelesrouleauxfonctionnent.
Nepasporterdevêtementsflottantsetrassemblerlescheveuxlongs
lorsdel'utilisationdelamachine.
Enaucunecirconstance,réglerleséparateurdepapierlorsquela
machineestbranchée.
DigiFoldPro
Page6 FOLDING
WarningLabels
Do-beawareofanyfingertrapsandrotatingpartswhenoperating
themachine.
Do-readthisoperatormanualfullybeforeoperatingthemachine.
Donot-operatethemachinewithlooseortrailingclothing.
Donot-operatethemachinewithloosehair.
Do-beawareofanyfingertrapsandrotatingpartswhenoperating
themachine.
Do-beawareofsharppointsandblades.
Do-beawareofrotatingrollers.
Do-beawareoflowcurrentanti-staticshock.
Attentionaurisquedesecoincerlesdoigts,etauxpiècesen
mouvementlorsdufonctionnementdelamachine.
Nepasporterdevêtementsflottantslorsdel'utilisationdelamachine
Rassemblerlescheveuxlongslorsdel'utilisationdelamachine.
Attentionaurisquedesecoincerlesdoigts,etauxpiècesen
mouvementlorsdufonctionnementdelamachine.
Attentionauxélémentstranchantsetauxcouteaux.
Attentionauxrouleauxenfonctionnement
Attentionauxfaibleschocsd'électricitéstatique
Lirecemoded’emploiavantd’utiliserlamachine.
Page7SYSTEM
DOCUMENTFOLDINGMACHINE
Keytophotographbelow
1Deliveryassembly6AirSeparationKnob11PaperGate
2Vacuumbleedknob7Adjustablesidelay12Topcover
3Suctionslotknob8Backstop13Touchscreen
4Switchpanel9Fixedsidelay14OptionalExtensionTable
5Airdistributionknob10Fuses
112 6
11 13 8
95
14
10
4
3
2
7
DigiFoldPro
DigiFoldPro
TheSwitchPanel
Page8
THESWITCHPANEL
SystemSwitch
CompressorSwitch
EmergencyStopSwitch
FOLDING
TheSwitchPanelhousestheCompressorswitch,Systemswitch,andan
industrystandardEmergencyStopswitchwhichwillstopallpowergoingto
themachinewhenactivated.
TheSwitchPanel
Page9SYSTEM
FeaturesontheSwitchPanel
Systemswitch
Compressorswitch
Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe
creasingsequence.
Allowstheoperatortoswitchoffthecompressorunitinordertoutilisethemachine
tomanuallyfeedsheets.
DigiFoldPro
Page10
Adjustable
SideLay
Suction
SlotKnob
Vacuum
BleedKnob
FOLDING
JTWOTHICKNESSES
OFPAPER
WARNING.
DONOTADJUSTTHE
PAPERGATEWHILETHE
MACHINEISRUNNINGOR
THESUCTIONDRUMMAY
BECOMEDAMAGED.
AdjustingthePaperGate
SettheheightofthePaperGatetoapproximatelytwothicknessesofpaper,byturningthe
discj.Anexcessivegapisamostlikelycauseofdoublesheetfeeding.
Thissettingisonlyintendedasaguide,forinstance,sheetswithanupwardcurlwill
requirethissettingtobeincreased.
BladeTilt
Knob
RollerGap1
Knob
RollerGap2
Knob
RollerGap3
Knob AirSeperation
Knob
SettingtheSuctionSlot
Thesuctionslotislocatedinsidethevacuumrollerandcanbeadjustedbyreleasingand
movingthesuctionknobhorizontallyineitherdirectiontotherequiredposition.
Forlightstockssettheknobtotheleftandforheavierstockssettheknobtotheright.
OperatingtheDigiFoldPro
Page11SYSTEM
Port1 Port5
KnobShown
SetToPosn.1
AirDistribution
SettingtheVacuumBleed
SettingtheAdjustableSideLay
SettingtheBackStop
SettingtheAirDistribution
SettingtheAirSeparationPressure
Placethepaperstackontotheloadingtableandslideuptothefixedsidelayandpaper
Gate.Releasetheclampslocatedateachendofthesidelayandslideuptowardsthe
paperstackasdemonstratedinfig10.1.Allowagapofapproximately0.5mm(1/64inch)
betweenthepaperandthesidelay.
Positionthebackstopandslideuptowardsthepaperstackallowingagap(asspecified
intheabovestep).
Dependingonthelengthofthesheettobecreased,theairdistributionknobcanbe
rotatedtovariouspositionsinordertosupplyairtodifferentports.Position2is
recommendedformostsheetsizes.However,abetterresultmaybeobtainedbyusing
thesettingsbeloworbyexperimentation.
ForsheetslongerthanA3(17”)inordertosupplyairtothecentreofthe
stack,ports2,3and4open.
ForA5sheetsor8incheslong,ports1and2open.
ForA4sheetsor11incheslong,ports1and3open.
ForA3sheetsor17incheslong,ports1and4open.
ForsheetslongerthanA3(17”)inordertosupplyairtotheendsofthestack,
ports1and5open.
ForsheetslongerthanA3(17”)inordertosupplyairevenlyalongthestack,
ports1,3and5open.
Tocontroltheamountofairsuppliedtotheports,theairseparationknobcanberotated
clockwisetodecreasethepressureoranti-clockwisetoincreasethepressure.
Position1-
2-
3-
4-
5-
0-
Situatedonthefrontofthefeedtable,theVacuumBleedKnobisusedtoallowmore
controlofthesuctiononthevacuumdrum.
Whenlightweightpaperisbeingfedthroughthemachineturntheknobclockwiseto
reducethepossibilityofmarking,ordamagetotheleadingedgeofthepaper.
OperatingtheDigiFoldPro
DigiFoldPro
Page12 FOLDING
FIG15.1
WHEEL&HUBARRANGEMENT,(WHENFOLDING)
Settingthepositionsofdrivewheelsandhubs
Itisimportantthatthedrivewheelsanddrivehubs,ontherollershafts,arearrangedacross
thewidthofthemediabeingcreased;thisisdonetoensurethatthemediaisaccurately
drivenandsupportedthroughtherollers.Asuggestedlayout,,isshown
below(seeFIG15.1).Thesuggestedlayout,isdifferent,andisshownon
page44(seeFIG38.1).
Thedrivewheelsandhubsarefixedtotherollersbygrubscrews.
whenFolding
whenperfing,
OperatingtheDigiFoldPro
Page13SYSTEM
BLANK
PAGE
OperatingtheDigiFoldPro
DigiFoldPro
TOUCHSCREENOPERATION
1.TurntheEmergencyStopbuttonclockwisetoswitchthepoweron.Afterthe
systemstartupprocedurethetouchscreenwillbedisplayedasshownbelow.
WARNING:-
Waitatleast10seconds,aftermakinganyselectionontheTouchscreen
panel,beforeswitchingthemachineOFF.Failuretodosocouldresultinthe
datastoragebeingcorrupted,andthemachinenotoperating.
Thetouchscreenislaidoutinto3mainareasasshownbelow:
Page14 FOLDING
Statusof
machine &
dataentry
area.Also
usedfor
quicklinks
tosetting
pages.
Setting
page
Tabstoenableswitchingbetweensetting
pages -chooseeitherPaper Settings,Gap
settings,CreaseSetting,Foldsettings,
Deliverysettings,StoreandTools.
OperatingtheDigiFoldPro
IMPORTANT.
Ifyouhavenotbeentrainedtooperatethismachine,westronglyadvisethatyouselect
theredcrossicon.
Werecommendthatyoueitherseektrainingoraskatrainedoperatortorunthemachine
foryou.
Selectthegreentickicononlyifyouhavebeentrainedtooperatethismachine.
Ifyouhavenotbeentrainedtooperatethismachineandyouselectthegreentickicon,
MorganaSystemsLtdacceptnoresponsibilityforpersonalinjury,damagetothe
machineordamagetomaterialsbeingprocessedbythemachine.
Page15SYSTEM
Pre-setPapersizesfor
quickinsertion-Standard
sizesforcountryorigin
wouldbeshown.
Paperinput
PageThickness-On
selectionofstatus
areaisreplacedwith
acalculatorfor
inputtingnewvalues
Range=0.1to0.4mm
Incrementsof0.01mm
Arrowsmaybe
selectedtoincrease
ordecreasethepage
sizein0.1mm
increments
BatchButton-Image
isidenticaltothat
showninthestatus
area.Onselectionthe
statusareaisreplaced
withacalculatorfor
inputtingnewvalues.
Batchsizesof1to
998maybeset.
PaperType-Asa
guidechooseas
follows:
0-approx0.1thk
3-approx0.3+thk
1-approx0.2thk
2-approx0.3thk
PaperLength-Onselectionthestatusareaisreplacedwitha
calculatorforinputtingnewvalues.Lengthrange=190mm-900mm
FoldSelection-Forquicksettingoffoldpositionsonstandardsizesheets.
Highlightedfoldistypecurrentlyselected,otherfoldsmaybeselected.
Currentlyselectedfoldisshowninthestatusarea.
NOTE:-
SelecttheRulerIcontosetFoldpositionsmanually(’SetbyPosition’mode).
SettingPages.
PapersettingsPage
SeePage25
PapersizeSelection.
DigiFoldPro OperatingtheDigiFoldPro
Page16 FOLDING
Pre-setBatchsizesforquick
insertion.
Pre-setPaperThicknesssizes
forquickinsertion.
PaperThicknessinput
BatchsizeSelection.
PaperThicknessSelection.
OperatingtheDigiFoldPro
Page17SYSTEM
RollerGapSet&TiltMechanismPage.
Togettotherollergapsettingpageclickthelowertab
Rollergapsmaybeintherangeof0.05mmto1.5mm,withincrementsof0.05mm
Therollergapscanbeadjustedtosuitthethicknessofthematerialbeingcreasedor
folded;andthetypeoffoldbeingproduced.Therollergapsmayalsorequireadjustment
ifcrackingoftheprintisnoticeable.(seeFig13.1below).
SettingtheRollerGaps(Gap1,Gap2&Gap3)
Currentgapsetting
for2ndFoldRoller Currentgapsetting
for1stFoldRoller
Recommendedgapvalues-
basedonpaperthickness.
Currentgap
settingfor3rd
FoldRoller
CurrentsetTiltAngle
RollerGap3
RollerGap1
INFEED
FIG13.1
RollerGap2
K1
K2
DigiFoldPro OperatingtheDigiFoldPro
Page18 FOLDING
Thegapsettings(Gap1,Gap2&Gap3)canthenbeadjustedbyrotatingtheRoller
GapSetKnobs(seeFIG10.1onpage10).
Whensettingrollergaps,youfirstadjustthegaptoavaluegreaterthanthatrequired
andthendecreasethevaluetotherequiredsetting.(Donotsetthegap,fromavaluelower
thanthatrequired).
(i)MeasurethethicknessofthesheetusingaDigitalVernierCalliper.
(ii)SetrollerGAP1tothevernierreading.
(iii)SetrollerGAP2androllerGAP3,(forthetypeoffoldbeingproduced),usingthe
GAPSETGUIDEtableshownbelow.
Example1:-Whenproducingafold,ifGAP1is0.2(X)thensetGAP2to0.4
(2xX)andsetGAP3to0.4(2xX).
Example2:-Whenproducingafold,ifGAP1is0.3(X)thensetGAP2to0.3(X)
andsetGAP3to0.9(3xX).
IMPORTANT. must
PROCEDURE.
HalfK1
Gate
HalfFoldonKnife1
HalfFoldonKnife2 HalfK1
HalfK2
Letter
Concertina
Gate
ClosedGate
Engineering
FOLDTYPE GAP1GAP2GAP3
GAPSETGUIDE
X
X
X
X
X
X
X
2X
X
X
X
X
X
X
2X
2X
3X
3X
3X
3X
3X
Double X2X4X
HALF
LETTER
DOUBLE
CLOSEDGATE ENGINEERING
GATE
CONCERTINA
FOLDTYPES
OperatingtheDigiFoldPro
Page19SYSTEM
SettingtheBladeTiltMechanism
Thebladetiltmechanismhasbeendesignedtocompensateforwhenthecreasing
positiononthesheetisnotsquare.Thiscouldbeduetoaninaccuracyinthemediaorif
thebladetiltmechanismhasbeenincorrectlyset.Themechanismwillbesettozero
(square)whenthemachineissupplied.TheBladeTiltMechanismcanbeadjustedif
necessarybyrotatingtheBladeTiltKnob(seeFIG10.1onpage10).
DigiFoldPro OperatingtheDigiFoldPro
Creasetrim-Onselection
thestatusareais
replacedwithacalculator
forinputtingnewvalues.
Creaseon/offselector
greenison&redisoff.
Thisisalsoindicatedin
thestatusarea.
Greyedoutareaindicates
thetrimisnotselectable
Creasesmaybetrimmed
by0.1mmincrements
withintherangeof
5.0mmto+5.0mm.
Statusshowscreasingoff
icon
Thisbuttontoggles
creasingon&off.
Page20 FOLDING
CreaseSettingsPages.
Togettothecreasesettingpageclickthelowertaborfromthe
statusarea.
IfyouhaveselectedapredefinedstandardFoldTypefromthepapersettingspage
thecreasepositionswillbesetforyou.Thesepositionscanbefinetunedby
Trimmingcreasesin‘SetByFold’mode.
Turncreasingoff.
Creasesin‘SetByFold’mode.
±0.1mm
incrementsbypressingthearrowbuttonsforeachcrease.
OperatingtheDigiFoldPro
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
