Grizzly T27708 Owner's manual

Type
Owner's manual
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
MODEL T27708
250 lb. POLY DUMP CART
INSTRUCTIONS
COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC.
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MFD. SINCE 04/16) #WK18158 PRINTED IN CHINA
V1.05.16
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Specifications
Cart Size (L x W x H) ................... 44" x 33" x 11"
Overall Size (L x W x H) .............. 62" x 33" x 25"
Wheel Size (H x W) .................................13" x 4"
Total Load Capacity .................................250 lbs.
Tire Pressure ............................................ 25 PSI
Net Weight ................................................ 44 lbs.
Figure 1
. Large item inventory.
B
A
C
D
E
F
G
H
I
Figure 2. Small item inventory.
K
J
L
M
O
R
Q
N
P
S
U
V
T
W
X
Y
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store. If you need
help with your new item, call our Tech Support at:
(570) 546-9663.
Inventory (Figures 12) Qty
A. Dump Bucket .............................................. 1
B. Wheels ....................................................... 2
C. Axle Supports ............................................. 2
D. Tongue ....................................................... 1
E. Axle ............................................................ 1
F. Support Plate .............................................. 1
G. Bracket ....................................................... 1
H. Dump-Release Lever ................................. 1
I. Support Brace ............................................ 1
J. Hitch Pin ..................................................... 1
K. Hex Bolts M8-1.25 x 20 .............................. 2
L. Lock Nuts M8-1.25 ..................................... 2
M. Hex Bolt M6-1 x 90 .................................... 1
N. Spacers 8 x 34mm ..................................... 2
O. Lock Nut M6-1 ............................................ 1
P. Extension Spring 2 x 14 x 113mm ............. 1
Q. Phillips Head Screws M6-1 x 16 ................ 4
R. Phillips Head Screws M6-1 x 20 ................ 4
S. Lock Washers 6mm ................................... 8
T. Hex Nuts M6-1 ........................................... 8
U. Phillips Head Screws M8-1.25 x 16 ........... 8
V. Lock Washers 8mm ................................. 10
W. Hex Nuts M8-1.25 ...................................... 8
X. Flat Washers 17mm ................................... 4
Y. Cotter Pins .................................................. 4
-2-
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
Identification
Become familiar with the names and locations of
the components shown below and the following
descriptions to better understand the instructions
in this document.
A. Dump Bucket: Stores up to 250 lbs. of load-
ed material for hauling. Pivots up to dump
load.
B. Wheels: Secured to axle with cotter pins.
Maintain tire pressure at 25 PSI.
C. Dump-Release Lever: Secures dump buck-
et in down position. Disengage to release
dump bucket for dumping.
D. Hitch Pin: Secures tongue of dump cart to
hitch of tow vehicle.
E. Tongue: Functions as chassis of dump cart.
Assembly
To assemble dump cart:
1. Place dump bucket upside-down on floor,
then install support plate using (4) M6-1
x 16 Phillips head screws, (4) 6mm lock
washers, and (4) M6-1 hex nuts (see
Figure 4). Do not fully tighten.
Note: Leave fasteners from Step 1 loose to
allow alignment of mounting holes in Step 2.
2. Install support brace using (4) M6-1 x 20
Phillips head screws, (4) 6mm lock washers,
and (4) M6-1 hex nuts (see Figure 5).
Important: Position hole in support brace
toward right side (see Figure 5).
Figure 5. Support brace installed.
Figure 3
. Component identification.
A
B
D
E
C
Tools Needed Qty
Wrench or Socket 14mm ................................... 2
Wrench or Socket 10mm ................................... 2
Phillips Head Screwdriver #2 ............................ 1
Pliers or Spring Puller ........................................ 1
Figure 4. Support plate installed.
Dump
Bucket
x 4
x 4
Hole
Support
Plate
Support
Brace
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
-3-
3. Fully tighten fasteners from Step 1.
4. Install both axle supports using (8) M8-1.25 x
16 Phillips head screws, (8) 8mm lock wash-
ers, and (8) M8-1.25 hex nuts (see Figure 6).
Do not fully tighten.
Note: Leave fasteners from Step 4 loose to
allow alignment of axle supports when install-
ing axle in Step 5.
Figure 6. Axle supports installed.
x 4
Axle
Supports
5. Place tongue on support brace and align
axle holes of tongue and axle supports (see
Figure 7).
6. Insert axle through both axle supports and
tongue (see Figure 7).
7. Install (1) 17mm flat washer, (1) wheel, and
(1) 17mm flat washer onto each end of axle,
then secure wheels with cotter pins (see
Figure 89).
Figure 8. Flat washer installed on axle.
Axle
17mm Flat
Washer
Figure 7. Tongue and axle installed.
Axle
Tongue
Holes Aligned
Support
Brace
Figure 9. Wheels installed.
8. Fully tighten fasteners from Step 4.
17mm Flat
Washer
Cotter Pin
Wheel
-4-
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
10. Hook one end of extension spring onto upper
hole of dump-release lever, then hook other
end of spring onto tongue, as shown in
Figure 12.
9. Install dump-release lever using (1) M6-1 x 90
hex bolt, (2) spacers, and (1) M6-1 lock nut.
Use lower hole of lever (see Figure 10).
Important: Make sure slot in dump-release
lever fits over support brace, as shown in
Figure 11. The purpose of this slot is to
secure the support brace to the tongue.
Figure 10. Dump-release lever installed with
spacers.
Dump-Release
Lever
Spacers
M6-1
Lock Nut
M6-1 X 90
Hex Bolt
Figure 11. Dump-release lever slot fitted over
support brace (viewed from below).
SlotDump-Release
Lever
Lower
Hole
Figure 12. Dump-release extension spring
installed.
Dump-Release
Extension Spring
Upper
Hole
11. Position cart right-side-up.
12. Install bracket using (2) M8-1.25 x 20 hex
bolts, (2) 8mm lock washers, and (2) M8-1.25
hex nuts (see Figure 13).
13. Install hitch pin and secure with cotter pin, as
shown in Figure 13.
Note: This is a good place to store hitch pin
until you are ready to connect cart to towing
vehicle.
Figure 13. Bracket installed and hitch pin
secured with cotter pin for storage.
x 2
Hitch Pin
Cotter Pin
Bracket
Support Brace
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
-5-
To connect your dump cart to the tow hitch of a
vehicle, first remove the cotter pin and hitch pin
from the tongue and bracket (see Figure 15).
Align the holes of the tongue and bracket with the
tow hitch of your towing vehicle, then insert the
hitch pin. Insert the cotter pin into the bottom hole
of the hitch pin to prevent the hitch pin from com-
ing loose while towing.
Hitching Dump Cart to Tow Vehicle
Figure 14. Cotter pin installed on tongue to
secure dump bucket in down position.
Cotter Pin
Operation
The following instructions describe how to con-
nect the dump cart to a tow vehicle and how to
use the dump mechanism.
1) Never carry people or animals in cart.
2) Do not allow children to use unless
supervised by an adult.
3) Do not exceed 250 lb. load capacity.
4) Do not attempt to modify cart to increase
load capacity.
5) Do not overinflate tires.
6) Do not allow cart to become top-heavy,
or it could fall over when pulling.
7) Do not park cart on an incline.
8) Do not use cart on roadways.
Hitch Pin
Cotter Pin
Figure 15. Location of hitch pin.
To dump the contents of the cart, remove the cot-
ter pin shown in Figure 16, disengage the dump-
release lever, then lift the dump bucket. When
you are finished, lower the dump bucket, secure it
with the cotter pin, and engage the dump-release
lever.
Dumping Cart
Figure 16. Dumping controls for cart.
Dump-Release
Lever
Cotter Pin
14. Install cotter pin, as shown in Figure 14, to
secure dump bucket in down position.
Note: This pin prevents dump bucket from
pivoting, even if dump-release lever is
disengaged.
-6-
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
Accessories
Figure 17. Gloves.
T21272
T21273
T20692
T21273Golden Cowhide Gloves
T21272Golden Pigskin Gloves
T20692Deluxe Soft Goatskin Gloves
Grizzly offers a wide selection of synthetic and
leather gloves for all-day comfort in a variety of
working conditions.
H0605All Steel Round Head Shovel
H0607Wood Handle Square Head Shovel
The D-handle on the H0605 shovel makes trench-
ing or turning the garden soil an easy task. The
top edge of the shovel has a rolled edge to
make it easier to apply foot pressure for digging.
The 14-gauge steel shovel head is swaged and
welded onto the steel handle, which is ribbed for
strength. Overall length is 38".
The 48
1
2" long H0607 Wood Handle shovel pro-
vides extra reach and ergonomic advantage for
the taller user. The wooden handle is contoured
and is pinned to the head with a steel rivet to
avoid twisting. The 14-gauge steel shovel head
measures 9" wide by 11" deep with a rolled top
edge for a convenient foot hold.
Figure 18. Shovels.
H0607
H0605
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
-7-
2
3
6
5
4
1
1
1
1
7
27
8
9
10
11
12
13
14
15
15
16
17
18
18
19
4
5
20
22
23
21
24
25
26
MODEL T27708
UTILITY CART
Specifications
WARNING!
Mfd. for Grizzly in China
S/N
Date
To reduce risk of serious personal injury when using this machine:
1. Read and understand manual before using this machine.
2. DO NOT exceed cart weight limit of 250 lbs.
3. DO NOT tow cart on public roads or highways.
4. Reduce towing speed on rough terrain or hills.
5. Regularly inspect cart for worn or damaged parts.
6. Use cart only for designed purpose. DO NOT modify.
7. DO NOT use this cart to carry people; it is not a toy.
8. Always maintain tire pressure of 25 PSI.
9. Prevent unauthorized use by children; restrict access when unattended.
Maximum Capacity: 250 lbs.
Tire Pressure: 25 PSI.
Weight: 44 lbs.
T27708 Parts Breakdown and List
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT27708001 COTTER PIN 1/4-1/2 X 2-1/2 HAIRPIN 15 PT27708015 FLAT WASHER 17MM
2 PT27708002 BRACKET 16 PT27708016 WHEEL
3 PT27708003 HITCH PIN 3/8 X 5-3/4 17 PT27708017 AXLE
4 PT27708004 LOCK WASHER 8MM 18 PT27708018 AXLE SUPPORT
5 PT27708005 HEX NUT M8-1.25 19 PT27708019 DUMP BUCKET
6 PT27708006 HEX BOLT M8-1.25 X 20 20 PT27708020 PHLP HD SCR M8-1.25 X 16
7 PT27708007 EXTENSION SPRING 2 X 14 X 113 21 PT27708021 PHLP HD SCR M6-1 X 16
8 PT27708008 HEX BOLT M6-1 X 90 22 PT27708022 LOCK WASHER 6MM
9 PT27708009 LOCK NUT M6-1 23 PT27708023 HEX NUT M6-1
10 PT27708010 DUMP RELEASE LEVER 24 PT27708024 PHLP HD SCR M6-1 X 20
11 PT27708011 SPACER 8 X 34 25 PT27708025 GRIZZLY LOGO LABEL
12 PT27708012 TONGUE 26 PT27708026 MACHINE ID LABEL
13 PT27708013 SUPPORT BRACE 27 PT27708027 TOUCH-UP PAINT, GRIZZLY GREEN
14 PT27708014 SUPPORT PLATE
-8-
T27708 250 lb. Poly Dump Cart (Mfd. 04/16)
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Grizzly T27708 Owner's manual

Type
Owner's manual

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