SICK Inline Code Matcher Operating instructions

MMM

I

MMMOPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

Inline Code Matcher

Quality control system

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Described Product Inline Code Matcher

Manufacturer SICK AG

Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany

www.sick.com

Production Location SICK AG

Gisela-Sick-Str. 1 · 79276 Reute · Germany

Legal Information This work is protected by copyright. Any rights derived from the copyright shall be reserved

for SICK AG. Reproduction of this document or parts of this document is only permissible

within the limits of the legal determination of Copyright Law. Any modification, reduction or

translation of this document is prohibited without the express written permission of SICK

AG.

The trademarks stated in this document are the property of their respective owner.

Original Document This document is an original document of SICK AG.

CONTENT

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1 About this Document ................................................................................ 5

1.1 Limitation of Liability.......................................................................................5

1.2 Purpose of this Document ..............................................................................5

1.3 Target Group....................................................................................................5

1.4 Further Information.........................................................................................5

1.5 Additional Technical Documentation .............................................................6

1.6 Document Conventions...................................................................................6

2 Important Safety Instructions .................................................................. 7

2.1 Supplemental Directives.................................................................................7

2.2 Safety Conventions .........................................................................................7

2.3 Warning Signs..................................................................................................8

2.4 Mandatory symbols conventions....................................................................8

2.5 Safety Messages .............................................................................................8

2.6 Notices.............................................................................................................9

2.7 Intended Use ...................................................................................................9

2.8 Requirements for the Qualification of Personnel ..........................................9

3 System Description..................................................................................11

3.1 System Design...............................................................................................11

4 Commissioning ........................................................................................13

4.1 Software Updates..........................................................................................13

4.2 SIU, Lector and Handheld Scanner Configuration .......................................14

4.3 Group Name Adjustment ..............................................................................15

4.4 Basic Settings................................................................................................17

4.5 Sensor Settings .............................................................................................18

4.6 Sensor Auto Setup ........................................................................................19

4.7 Teach-in Match Code Manually ....................................................................20

4.8 Teach-in Match Code “on the fly“.................................................................20

4.9 Online Image .................................................................................................22

4.10 System Information.......................................................................................23

4.11 Teach-in Match code with Handheld Scanner .............................................24

5 Copyright Notice for Open-Source Software ........................................25

5.1 Software Licenses .........................................................................................25

5.2 Disclaimer......................................................................................................25

5.3 List of Software Licenses and Licenses Texts .............................................25

5.4 GNU LESSER GENERAL PUBLIC LICENSE ....................................................25

5.5 Texas Instruments Keyboard-Software ........................................................28

5.6 GNU GENERAL PUBLIC LICENSE ..................................................................28

5.7 Source Codes ................................................................................................36

Content

CONTENT

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ABOUT THIS DOCUMENT 1

1 About this Document

1.1 Limitation of Liability

1.2 Purpose of this Document

This document provides important information concerning:

● Commissioning

● Operation

of the Inline Code Matcher.

1.3 Target Group

This document is intended for qualified personnel which are authorized to carry out safety

commissioning and operation.

1.4 Further Information

Special local conditions

Follow all local laws, technical rules, and company-internal operating directives applicable

at the respective installation site of the Inline Code Matcher.

Preserving the documents

This document and the additional technical documentation and information must be:

● Available for reference

● Passed on to new owners

Note

This document:

● Contains information required during the life cycle of the Inline Code

Matcher.

● Is available to all those people who work with the Inline Code Matcher.

Please read this document carefully and make sure that you understand the

content fully before working with the Inline Code Matcher.

Note

Applicable standards and regulations, the latest state of technological develop-

ment and many years of knowledge and experience have all been taken into

account, when assembling the data and information contained in this docu-

ment.

The manufacturer accepts no liability for damage caused by:

● Failing to observe this document.

● Non-compliance of notices and regulations.

● Unauthorized installation and mounting of the Inline Code Matcher.

● Arbitrary modifications.

● Use of unauthorized spare parts, consumables and accessories.

With special variants, where optional extras have been ordered, or owing to the

latest technical changes, the actual scope of delivery may vary from the fea-

tures and illustrations shown here.

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1 ABOUT THIS DOCUMENT

1.5 Additional Technical Documentation

● Operating instructions of the following system components:

1.6 Document Conventions

▸ Instruction

All units of measurement in this document are originally metric units.

Subject to change without notice. Images might differ from actual design.

Component Manufacturer

8013777 - Online Help Lector62X

SICK

8017581 - Operating Instructions SOPAS ET 3.0

SICK

Refer to another document.

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IMPORTANT SAFETY INSTRUCTIONS 2

2 Important Safety Instructions

2.1 Supplemental Directives

2.2 Safety Conventions

Symbols on system and system components labels, safety labels and in safety messages

inside this document are according to the current standards.

The following conventions for signal words are used in this document, complying with

ANSI Z535:

Note

Read and obey all safety instructions in this document.

WARNUNG

▸ Read and understand this document carefully prior to working on

the system or any other of its components.

▸ Only fully trained professionals from the respective field are permit-

ted to work on the system.

▸ Follow all operational procedures.

▸ Follow all local regulations.

▸ Follow all local regulations regarding working with electrical compo-

nents.

▸ Entry to Inline Code Matcher area is only permitted to authorized

personnel.

DANGER

DANGER indicates a hazardous situation with a high risk level, which if

not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation with a middle risk level,

which if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially dangerous situation with a low risk

level, which if not avoided may lead to minor or moderates injuries.

NOTICE

NOTICE is used to address practices not related to personal injury but to property dam-

ages.

Note

Indicates important information and useful hints.

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2 IMPORTANT SAFETY INSTRUCTIONS

2.3 Warning Signs

2.4 Mandatory symbols conventions

2.5 Safety Messages

Signs Significance

Warning sign hazard situation or place.

Hazard by voltage.

Sings Significance

Refer to another document.

Secure the system against being switched on.

DANGER

HAZARDOUS VOLTAGE

The system is supplied with mains voltage from the grid. Danger of

electrocution - contact will cause electric shock, burn or death.

▸ Before working on the system:

▸ Follow operational procedures such as Lockout-Tagout.

▸ Check that there is no residual voltage by measuring AC voltages.

▸ Only qualified personnel are permitted to carry out electrical work on

the system.

▸ Always exercise caution when handling cables and connectors.

▸ Be aware of the risk of secondary accidents occurring if you are star-

tled.

▸ Do not open system components.

▸ Use only sufficient shielded cables.

▸ Keep enclosure covers always closed.

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IMPORTANT SAFETY INSTRUCTIONS 2

2.6 Notices

2.7 Intended Use

The Inline Code Matcher is a system for detecting and processing of coded information on

packaging and products.

At any other use and modification of the product any warranty claim against SICK AG shall

be forfeited.

2.8 Requirements for the Qualification of Personnel

NOTICE

SYSTEM WARRANTY

If you disregard the safety and hazard precautions, no warranty claim for damages will be

honored. If you alter parts of the System by your own initiative, all warranty claims will be

lost.

▸ Regard all safety and hazard precautions.

▸ Use only material supplied or approved by SICK for the system maintenance.

▸ Do not alter the system.

NOTICE

SYSTEM DAMAGE

Damage to any system components or parts can lead to malfunction of the Inline Code

Matcher.

▸ Do not ignore damaged or broken parts, refer to this manual and contact SICK support

immediately.

▸ Do not install damaged parts.

Note

Qualified personnel

● Qualified personnel have the specialist training, skills, and experience, as

well as knowledge of the relevant regulations and standards, to be able to

perform tasks delegated to them and to detect and to avoid any potential

dangers independently.

● Electricians have the specialist training, skills, and experience, as well as

knowledge of the relevant standards and provisions to be able to carry out

work on electrical systems and to detect and avoid any potential dangers

independently.

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2 IMPORTANT SAFETY INSTRUCTIONS

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SYSTEM DESCRIPTION 3

3 System Description

3.1 System Design

Abb. 1: System design (example)

Legend

1

Lector620 ICR620S-T11503

2

Connection module CMC600-101

3

Connection device CDB620-001

4

Power cable M12/D-Sub

5

Handheld scanner

6

Connection device CDF600-2200 incl. M12 power cable

7

Ethernet cable M12/RJ45

8

Ethernet switch

9

Higher-level customer system

10

SIU (Sensor Integration Unit)

11

Signal output

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3 SYSTEM DESCRIPTION

Not in scope of delivery:

● Ethernet switch

● 24 VDC power supply

12

24 VDC power supply cable

13

24 VDC power supply

14

Connection device output

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COMMISSIONING 4

4 Commissioning

Prerequisites:

▸ All system components are installed.

▸ All system components are connected with the respective cables:

▸ Power supply 24 VDC.

▸ Ethernet cable at the Ethernet switch.

▸ Signal outputs.

▸ For configuration the SOPAS Engineering Tool must be installed on an available laptop.

The current SOPAS version can be downloaded at www.sick.de

4.1 Software Updates

After a restart of the SIU the Lector6xx is automatically connected.

After approx. 60 sec. the GUI is operable. During this time, a busy indicator (charging sym-

bol) is displayed.

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4.2 SIU, Lector and Handheld Scanner Configuration

SIU ▸ Login as user in the “Service“ level. Default password: “servicelevel“.

▸ Select “IP address“ in the user menu.

▸ Enter the IP address and the subnet mask.

Lector ▸ Connect the laptop with the pre-installed SOPAS software to the first Lector.

▸ Assign IP address.

▸ Perform this procedure for all other Lectors and the handheld scanner.

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4.3 Group Name Adjustment

Flexible customization of group names for different applications.

This extension no longer reduces the device group name to the standard names "lid" and

"tup" only. The user can assign his own name.

If group names are not changed, the default names are translated into all supported lan-

guages.

The group name adjustment affects the following windows:

● Device settings

● Online picture (statistics table)

● Matchcode teach-in ("on the fly" teach-in, confirm dialog if a group has no reference

code)

● Manual scanner ("Teach-in matchcode" window, confirm dialog if a group does not have

a reference code)

● Translation (as long as no changes have been made, the default name is translated into

all supported languages)

Limitation The standard translation of "lid and tub" into any supported language only works if no

changes have been made in the device settings window (group name editing field).

Switching between one of the groups (pressing the radio button) also leads to a change in

the database, which means that the translation of the group name no longer works. Always

select the language before setting up the system.

Default names

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Edited names

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4.4 Basic Settings

▸ Login at the service level. Password: “servicelevel“.

▸ Select the language.

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▸ Set date and time.

▸ Set a profile password.

4.5 Sensor Settings

▸ Enter device name.

▸ Enter IP address. First set the IP address, see: chapter 4.2 SIU, Lector and Handheld

Scanner Configuration /page 14.

▸ Select the device group: “Lid“ or “Tub“.

▸ Determine the Trigger-Alarm. Alarm appears after a certain fault number.

▸ Do not alter Host-Port and AUX-Port.

▸ Press the connection soft key.

▸ Arrow key color changes to red. The connection is active.

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▸

To disconnect press the red colored arrow key.

4.6 Sensor Auto Setup

▸ Select a device (e.g. jar).

▸ Select “Auto-Setup“ menu.

▸ Press “Start“ key on the display.

▸ The auto setup starts.

▸ If necessary, adjust the read parameters.

▸ The sequence must be selected individually for each device.

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4.7 Teach-in Match Code Manually

▸ Select a device (e. g. Container 1) for teach-in.

▸ Place the device in the respective reading station.

▸ Select “Match code teach-in“ menu.

▸ Select tab “manually“.

▸ Press “Start“ key.

▸ The code will be read and is considered as new reference code for all devices.

▸ Repeat the process for one more device.

4.8 Teach-in Match Code “on the fly“

▸ Select tab “on the fly“.

▸ Press “Start key.

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SICK Inline Code Matcher Operating instructions

SICK Inline Code Matcher Operating instructions

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