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IFC-CCF40

CTC Union IFC-CCF40 Quick Installation Manual

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1
Quick Installation Guide
sales@ctcu.com
IFC-CCF40
4 Channel Binary Transducer
1
Version 1.2 July, 2020
2020 CTC Union Technologies Co., LTD.
All trademarks are the property of their respective owners.
Technical information in this document is subject to change without notice.
CTC Union Technologies Co.,Ltd.
Far Eastern Vienna Technology Center
(Neihu Technology Park)
8F, No. 60 Zhouzi St.,
Neihu, Taipei 114, Taiwan
T +886-2-26591021
F +886-2-26590237
E [email protected]m
H www.ctcu.com
2
LEGAL
The information in this publication has been carefully checked and is believed to be entirely accurate at
the time of publication. CTC Union Technologies assumes no responsibility, however, for possible errors
or omissions, or for any consequences resulting from the use of the information contained herein. CTC
Union Technologies reserves the right to make changes in its products or product specifications with the
intent to improve function or design at any time and without notice and is not required to update this
documentation to reflect such changes.
CTC Union Technologies makes no warranty, representation, or guarantee regarding the suitability of its
products for any particular purpose, nor does CTC Union assume any liability arising out of the
application or use of any product and specifically disclaims any and all liability, including without
limitation any consequential or incidental damages.
CTC Union products are not designed, intended, or authorized for use in systems or applications
intended to support or sustain life, or for any other application in which the failure of the product could
create a situation where personal injury or death may occur. Should the Buyer purchase or use a CTC
Union product for any such unintended or unauthorized application, the Buyer shall indemnify and hold
CTC Union Technologies and its officers, employees, subsidiaries, affiliates, and distributors harmless
against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly
or indirectly, any claim of personal injury or death that may be associated with such unintended or
unauthorized use, even if such claim alleges that CTC Union Technologies was negligent regarding the
design or manufacture of said product.
WARNING:
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with
the instruction manual may cause harmful interference in which case the user will be required to correct
the interference at his own expense. NOTICE: (1) The changes or modifications not expressively
approved by the party responsible for compliance could void the user's authority to operate the
equipment. (2) Shielded interface cables and AC power cord, if any, must be used in order to comply
with the emission limits.
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
4
Table of Contents
Introduction .................................................................................. 5
Package List ................................................................................. 5
Features ........................................................................................ 5
Specifications ............................................................................... 6
INPUT ............................................................................................................... 6
OUTPUT ............................................................................................................ 6
FIBER OPTIC ....................................................................................................... 6
POWER ............................................................................................................. 7
MECHANICAL ...................................................................................................... 7
ENVIRONMENTAL................................................................................................. 7
CERTIFICATIONS .................................................................................................. 7
MTBF (MIL-HDBK-217) .................................................................................... 7
Panels ........................................................................................... 8
Earth Ground Connection ............................................................ 9
Recommended Power, Alarm, Ground Wiring Scheme ........... 10
DC / AC POWER CONNECTION .............................................................................. 10
ALARM RELAY CONNECTION .................................................................................. 10
LED Indicators ............................................................................ 11
DIP Switch................................................................................... 12
Binary Inputs (BI-1~BI-4) & MSR Relay Outputs (K-1~K-4) ..... 12
Application .................................................................................. 13
Installation .................................................................................. 14
5
Introduction
IFC-CCF40 is a 4 channel bidirectional binary signal transducer that
converts binary signals with a wide range input and transmits signals
over fiber to a similar remote device. The transducers are designed for
switchgear applications that require interference-free transfer of signals
over fiber optic cables. The faulty conditions can be instantly detected
via an alarm relay connection. Housed in rugged DIN rail or wall
mountable enclosures, these transducers are designed for harsh
environments, such as industrial networking where environmental
conditions exceed commercial product specifications.
Package List
One IFC-CCF40 device
Din rail with screws
Terminal blocks
Features
4 isolated binary inputs (BI-1, BI-2, BI-3, BI-4)
Binary input threshold level is selectable using DIP Switch (18V or 70V)
Maximum 2.5mA input current for binary input channel
4 MSR contact relay outputs (K1, K2, K3, K4), maximum breaking
capacity 2000VA for AC load , 50~280W for DC resistive load, or 30W
for DC inductive load
Support multi mode fiber 2KM or single mode 30KM fiber
transmission distance
Support duplex fiber or single fiber BiDi to save cabling
AC or DC wide range power input (60~300VDC or 60~264VAC )
Removable terminal block connector for Power input, Alarm, Binary
input and MSR Relay output
CE, FCC, heavy industrial grade EMS, EMI, EN61000-6-2, EN61000-6-4
certified
Support relay output for power or failure warning
Hardened housing with IP40 protection
Fanless and DIN-Rail design for harsh industrial environment
6
Specifications
Input
4 channel isolated binary input (BI-1, BI-2, BI-3, BI-4)
Wide range input voltage (0~250VDC)
Input threshold: 18V or 70V (Selectable via DIP switch)
Maximum 2.5mA (per input channel)
Removable terminal block connector
Output
4 MSR relay outputs (K-1, K-2, K-3, K-4)
Contact rating voltage: 250VAC
Contact maximum switching voltage: 400VAC
Contact rated current: 8A
AC breaking capacity: Maximum 2000VA
DC resistive load breaking capacity: Maximum 50~280W (See diagram
below for details.)
DC inductive load breaking capacity: Maximum 30W @L/R=50ms (See
diagram below for details.)
Removable terminal block connector
Fiber Optic
Type: Fixed fiber type
Connector: SC/ST
Fiber cable (MM): Dual fiber 50/125um, 62.5/125um
Fiber cable (SM): Dual fiber 9/125um, 10/125um
Fiber cable (Bidi): Single fiber cable 9/125um, 10/125um
Wavelength: 1310nm (MM/SM), TX 1310nm/RX 1550nm (Bidi Mode
A), TX 1550nm/RX 1310nm (Bidi Mode B)
Distance: 2KM (MM), 30KM (SM), 20KM (Bidi)
Figure 1. Maximum DC Load Breaking Capacity
7
Power
AC or DC wide range input power
60~300VDC or 60~264VAC input range
Support power input reverse polarity protection
Removable terminal block connector
Consumption: 3.6W
Mechanical
Water & Dust Proof: Rugged metal IP40 Protection
Dimensions: 106mm (D) x 62.5mm (W) x 135mm (H)
Mounting: DIN-Rail or Wall Mounting (Optional)
Weight: 815 g
Environmental
Operating Temperature: -40°C~75°C
Storage Temperature: -40°C~85°C
Humidity: 5%~95% (non-condensing)
Certifications
EMC: CE (EN55024, EN55032)
EMI (Electromagnetic Interference): FCC Part 15 Subpart B Class A, CE
Immunity for Heavy Industrial Environment: EN61000-6-2
Emission for Heavy Industrial Environment: EN61000-6-4
EMS (Electromagnetic Susceptibility) Protection Level:
EN61000-4-2 (ESD) Level 3
EN61000-4-3 (RS) Level 3
EN61000-4-4 (EFT) Level 3
EN61000-4-5 (Surge) Level 3
EN61000-4-6 (CS) Level 3
Freefall: IEC 60068-2-32
Vibration: IEC 60068-2-6
Shock: IEC 60068-2-27
Green: RoHS
MTBF (MIL-HDBK-217)
165,680 Hours
8
Panels
No.
1
2
3
4
5
6
7
Figure 2. Front Panel
1
2
3
4
4
1
5
6
7
Figure 3. Bottom Panel
9
Earth Ground Connection
An earth ground connector is provided on the bottom panel with an
earth ground sign next to it. Grounding the device can help to release
leakage of electricity to the earth safely so as to reduce injuries from
electromagnetic interference (EMI).
Prior to connecting to the power, it is important to connect the ground
wire to the earth. Follow steps below to install ground wire:
1. Loosen or remove the grounding screw.
2. Attach the grounding screw to the ring-type or fork-type
terminal of the grounding cable. Make sure that the
grounding cable is long enough to reach the earth.
3. Use a screwdriver to fasten the grounding screw.
Figure 4. Grounding Cable Type Figure 5. Grounding Connection
Ring-type
Terminal
Fork-type
Terminal
10
Recommended Power, Alarm, Ground
Wiring
Scheme
DC / AC Power Connection
Removable terminal blocks on the top panel provides both power
and alarm connections. The left terminal block is for power connection.
Power can be provided through the DC or AC input. See the figure below
for example.
Alarm Relay Connection
The alarm relay contact can be wired into an alarm circuit which
senses an alarm condition when the contact closes. The alarm relay is
normally closed when there is no alarm condition. Please note that the
alarm relay contact can only support 1A current at 24VDC. Do not apply
voltage and current that exceed these specifications.
Figure 8. Alarm Relay Connection and Circuit
Figure 6. DC Power Connection
Figure 7. AC Power Connection
Alarm Condition
Normal Operation
Alarm
Device
L
N
60~264VAC
Alarm
Device
Alarm
Device
Black
Wire
V+
White
Wire
V-
60~300VDC
11
LED Indicators
LED
Color
Status
Definition
PWR
(Power)
Green
On
Power is connected and up.
Flash
During firmware upgrade. (0.1s On &
0.1s Off)
Device is disabled. (1s On & 4s Off)
Off
Power is not connected.
SYS
(System)
Green
On
Normal operation.
Off
System errors.
LNK
(Link)
Green
On
Fiber link is up and syncs.
Flash
Link is up but loses synchronization.
(1s On & 1s Off)
Off
Loss of signals.
Test/
ALM (Alarm)
Red
On
Link down, sync loss or power error.
Flash
Local loopback test. (0.1s On & 0.1s
Off)
Off
Normal operation.
BI-1~BI-4
(Input)
Green
On
Active
Off
Not Active
K-1~K-4
(Output)
Green
On
Active
Off
Not Active
12
DIP Switch
DIP
Function
Status
Description
1
BI-1 & BI-2
binary input
pick-up
threshold
ON
BI-1 & BI-2 binary inputs are over 18V
OFF*
BI-1 & BI-2 binary inputs are over 70V
2
BI-3 & BI-4
binary input
pick-up
threshold
ON
BI-3 & BI-4 binary inputs are over 18V
OFF*
BI-3 & BI-4 binary inputs are over 70V
3
Debounce
ON
Enable "Debounce" function. When
enabled, the device can stabilize
bouncing situations when signals are
rising and falling constantly.
OFF*
Disable "Debounce" function.
4
Loopback
ON
Activate local loopback function. RX
signals will be loopbacked to TX.
OFF*
Normal operation
Note 1: The default setting of each DIP switch is OFF.
Binary Inputs (BI-1~BI-4) & MSR Relay Outputs
(K-1~K-4)
Binary inputs BI-1~BI-4 can operate with a wide range of voltage.
Logic high "1" is a voltage level of 0~250VDC with polarity reversal
protection and a pick up threshold at 18V. The logic "0" is the voltage
level that is below the pick up threshold. See below for illustrative
explanation:
- When input signals (BI-1, BI-2, BI-3, BI-4) are higher than pick up
threshold 18V / 70V (Logic 1), K-1, K-2, K-3 & K-4 MSR relay output
contacts are closed.
- When input signals (BI-1, BI-2, BI-3, BI-4) are lower than pick up
threshold 18V / 70V (Logic 0), K-1, K-2, K-3 & K-4 MSR relay output
contacts are open.
- When input signals (BI-1, BI-2, BI-3, BI-4) have no connection, K-1,
K-2, K-3 & K-4 MSR relay output contacts are open.
13
Application
IFC-CCF40 can provide 4 binary inputs (BI-1, BI-2, BI-3, BI-4) and
outputs (K-1, K-2, K-3, K-4). In the following example, BI-1 connectors
receive input signals and then send signals via fiber optic to the remote
K-1 output. The remote device reacts depending on signals received.
Figure 9. Connection Diagram
IFC-CCF40
Multimode fiber up to 2KM /Single-mode fiber up to 30KM
Output
Input
Fiber
BI-2
K-2
K-3
BI-1
K-4
BI-3
BI-4
K-1
BI-2
K-2
K-3
BI-1
K-4
BI-3
BI-4
K-1
IFC-CCF40
Fiber
Figure 10. High Power Gate Control, Heavy Industrial Automation
Factory, Substation Application Example
14
Installation
IFC-CCF40 comes with both wall mount and DIN rail hardware
brackets. When installing the DIN rail bracket, be sure to correctly align
the orientation pin.
Figure 11. DIN Rail Figure 12. Wall Mount
IFC-CCF40 with DIN Rail bracket has a steel spring in the upper rail
of the bracket. This spring is compressed for mounting and un-mounting
by applying downward force.
Figure 13. Mounting Figure 14. Un-mounting
15
Version
Date
Description
1.2
2020/3/31
Use new document format.
Change model name (remove HP).
1.2 (VER.
UNCHANGED)
20200727
Revise product photo.
/