CTC Union IFC-CCF40 Quick Installation Manual

Brand: CTC Union

Model: IFC-CCF40

Type: Quick Installation Manual

CTC Union IFC-CCF40 is a 4-channel binary transducer that converts binary signals with a wide range input and transmits signals over fiber to a similar remote device. It features isolated binary inputs with selectable threshold levels, MSR contact relay outputs with high breaking capacity, support for multi-mode or single-mode fiber transmission, and a rugged DIN-rail or wall-mountable enclosure. Ideal for switchgear applications requiring interference-free transfer of signals over fiber optic cables.

Quick Installation Guide

sales@ctcu.com

IFC-CCF40

4 Channel Binary Transducer

Version 1.2 July, 2020

2020 CTC Union Technologies Co., LTD.

All trademarks are the property of their respective owners.

Technical information in this document is subject to change without notice.

CTC Union Technologies Co.,Ltd.

Far Eastern Vienna Technology Center

(Neihu Technology Park)

8F, No. 60 Zhouzi St.,

Neihu, Taipei 114, Taiwan

T +886-2-26591021

F +886-2-26590237

E [email protected]m

H www.ctcu.com

LEGAL

The information in this publication has been carefully checked and is believed to be entirely accurate at

the time of publication. CTC Union Technologies assumes no responsibility, however, for possible errors

or omissions, or for any consequences resulting from the use of the information contained herein. CTC

Union Technologies reserves the right to make changes in its products or product specifications with the

intent to improve function or design at any time and without notice and is not required to update this

documentation to reflect such changes.

CTC Union Technologies makes no warranty, representation, or guarantee regarding the suitability of its

products for any particular purpose, nor does CTC Union assume any liability arising out of the

application or use of any product and specifically disclaims any and all liability, including without

limitation any consequential or incidental damages.

CTC Union products are not designed, intended, or authorized for use in systems or applications

intended to support or sustain life, or for any other application in which the failure of the product could

create a situation where personal injury or death may occur. Should the Buyer purchase or use a CTC

Union product for any such unintended or unauthorized application, the Buyer shall indemnify and hold

CTC Union Technologies and its officers, employees, subsidiaries, affiliates, and distributors harmless

against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly

or indirectly, any claim of personal injury or death that may be associated with such unintended or

unauthorized use, even if such claim alleges that CTC Union Technologies was negligent regarding the

design or manufacture of said product.

WARNING:

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with

the instruction manual may cause harmful interference in which case the user will be required to correct

the interference at his own expense. NOTICE: (1) The changes or modifications not expressively

approved by the party responsible for compliance could void the user's authority to operate the

equipment. (2) Shielded interface cables and AC power cord, if any, must be used in order to comply

with the emission limits.

This is a Class A product. In a domestic environment this product may cause radio interference in which

case the user may be required to take adequate measures.

Table of Contents

Introduction .................................................................................. 5

Package List ................................................................................. 5

Features ........................................................................................ 5

Specifications ............................................................................... 6

INPUT ............................................................................................................... 6

OUTPUT ............................................................................................................ 6

FIBER OPTIC ....................................................................................................... 6

POWER ............................................................................................................. 7

MECHANICAL ...................................................................................................... 7

ENVIRONMENTAL................................................................................................. 7

CERTIFICATIONS .................................................................................................. 7

MTBF (MIL-HDBK-217) .................................................................................... 7

Panels ........................................................................................... 8

Earth Ground Connection ............................................................ 9

Recommended Power, Alarm, Ground Wiring Scheme ........... 10

DC / AC POWER CONNECTION .............................................................................. 10

ALARM RELAY CONNECTION .................................................................................. 10

LED Indicators ............................................................................ 11

DIP Switch................................................................................... 12

Binary Inputs (BI-1~BI-4) & MSR Relay Outputs (K-1~K-4) ..... 12

Application .................................................................................. 13

Installation .................................................................................. 14

Introduction

IFC-CCF40 is a 4 channel bidirectional binary signal transducer that

converts binary signals with a wide range input and transmits signals

over fiber to a similar remote device. The transducers are designed for

switchgear applications that require interference-free transfer of signals

over fiber optic cables. The faulty conditions can be instantly detected

via an alarm relay connection. Housed in rugged DIN rail or wall

mountable enclosures, these transducers are designed for harsh

environments, such as industrial networking where environmental

conditions exceed commercial product specifications.

Package List

 One IFC-CCF40 device

 Din rail with screws

 Terminal blocks

Features

 4 isolated binary inputs (BI-1, BI-2, BI-3, BI-4)

 Binary input threshold level is selectable using DIP Switch (18V or 70V)

 Maximum 2.5mA input current for binary input channel

 4 MSR contact relay outputs (K1, K2, K3, K4), maximum breaking

capacity 2000VA for AC load , 50~280W for DC resistive load, or 30W

for DC inductive load

 Support multi mode fiber 2KM or single mode 30KM fiber

transmission distance

 Support duplex fiber or single fiber BiDi to save cabling

 AC or DC wide range power input (60~300VDC or 60~264VAC )

 Removable terminal block connector for Power input, Alarm, Binary

input and MSR Relay output

 CE, FCC, heavy industrial grade EMS, EMI, EN61000-6-2, EN61000-6-4

certified

 Support relay output for power or failure warning

 Hardened housing with IP40 protection

 Fanless and DIN-Rail design for harsh industrial environment

Specifications

Input

 4 channel isolated binary input (BI-1, BI-2, BI-3, BI-4)

 Wide range input voltage (0~250VDC)

 Input threshold: 18V or 70V (Selectable via DIP switch)

 Maximum 2.5mA (per input channel)

 Removable terminal block connector

Output

 4 MSR relay outputs (K-1, K-2, K-3, K-4)

 Contact rating voltage: 250VAC

 Contact maximum switching voltage: 400VAC

 Contact rated current: 8A

 AC breaking capacity: Maximum 2000VA

 DC resistive load breaking capacity: Maximum 50~280W (See diagram

below for details.)

 DC inductive load breaking capacity: Maximum 30W @L/R=50ms (See

diagram below for details.)

 Removable terminal block connector

Fiber Optic

 Type: Fixed fiber type

 Connector: SC/ST

 Fiber cable (MM): Dual fiber 50/125um, 62.5/125um

 Fiber cable (SM): Dual fiber 9/125um, 10/125um

 Fiber cable (Bidi): Single fiber cable 9/125um, 10/125um

 Wavelength: 1310nm (MM/SM), TX 1310nm/RX 1550nm (Bidi Mode

A), TX 1550nm/RX 1310nm (Bidi Mode B)

 Distance: 2KM (MM), 30KM (SM), 20KM (Bidi)

Figure 1. Maximum DC Load Breaking Capacity

Power

 AC or DC wide range input power

 60~300VDC or 60~264VAC input range

 Support power input reverse polarity protection

 Removable terminal block connector

 Consumption: 3.6W

Mechanical

 Water & Dust Proof: Rugged metal IP40 Protection

 Dimensions: 106mm (D) x 62.5mm (W) x 135mm (H)

 Mounting: DIN-Rail or Wall Mounting (Optional)

 Weight: 815 g

Environmental

 Operating Temperature: -40°C~75°C

 Storage Temperature: -40°C~85°C

 Humidity: 5%~95% (non-condensing)

Certifications

 EMC: CE (EN55024, EN55032)

 EMI (Electromagnetic Interference): FCC Part 15 Subpart B Class A, CE

 Immunity for Heavy Industrial Environment: EN61000-6-2

 Emission for Heavy Industrial Environment: EN61000-6-4

 EMS (Electromagnetic Susceptibility) Protection Level:

 EN61000-4-2 (ESD) Level 3

 EN61000-4-3 (RS) Level 3

 EN61000-4-4 (EFT) Level 3

 EN61000-4-5 (Surge) Level 3

 EN61000-4-6 (CS) Level 3

 Freefall: IEC 60068-2-32

 Vibration: IEC 60068-2-6

 Shock: IEC 60068-2-27

 Green: RoHS

MTBF (MIL-HDBK-217)

 165,680 Hours

Panels

No.

Description

Two terminal blocks for 4 sets of binary inputs

(BI-1, BI-2, BI-3, BI-4) & outputs (K-1, K-2, K-3, K-4)

Fixed fiber connector

LED indicators

Grounding connector

DIP Switch

Alarm relay terminal block

Power & grounding terminal block

Figure 2. Front Panel

Figure 3. Bottom Panel

Earth Ground Connection

An earth ground connector is provided on the bottom panel with an

earth ground sign next to it. Grounding the device can help to release

leakage of electricity to the earth safely so as to reduce injuries from

electromagnetic interference (EMI).

Prior to connecting to the power, it is important to connect the ground

wire to the earth. Follow steps below to install ground wire:

1. Loosen or remove the grounding screw.

2. Attach the grounding screw to the ring-type or fork-type

terminal of the grounding cable. Make sure that the

grounding cable is long enough to reach the earth.

3. Use a screwdriver to fasten the grounding screw.

Figure 4. Grounding Cable Type Figure 5. Grounding Connection

Ring-type

Terminal

Fork-type

Terminal

Recommended Power, Alarm, Ground

Wiring

Scheme

DC / AC Power Connection

Removable terminal blocks on the top panel provides both power

and alarm connections. The left terminal block is for power connection.

Power can be provided through the DC or AC input. See the figure below

for example.

Alarm Relay Connection

The alarm relay contact can be wired into an alarm circuit which

senses an alarm condition when the contact closes. The alarm relay is

normally closed when there is no alarm condition. Please note that the

alarm relay contact can only support 1A current at 24VDC. Do not apply

voltage and current that exceed these specifications.

Figure 8. Alarm Relay Connection and Circuit

Figure 6. DC Power Connection

Figure 7. AC Power Connection

Alarm Condition

Normal Operation

Alarm

Device

60~264VAC

Alarm

Device

Alarm

Device

Black

Wire

V+

White

Wire

V-

60~300VDC

LED Indicators

LED

Color

Status

Definition

PWR

(Power)

Green

Power is connected and up.

Flash

During firmware upgrade. (0.1s On &

0.1s Off)

Device is disabled. (1s On & 4s Off)

Off

Power is not connected.

SYS

(System)

Green

Normal operation.

Off

System errors.

LNK

(Link)

Green

Fiber link is up and syncs.

Flash

Link is up but loses synchronization.

(1s On & 1s Off)

Off

Loss of signals.

Test/

ALM (Alarm)

Red

Link down, sync loss or power error.

Flash

Local loopback test. (0.1s On & 0.1s

Off)

Off

Normal operation.

BI-1~BI-4

(Input)

Green

Active

Off

Not Active

K-1~K-4

(Output)

Green

Active

Off

Not Active

DIP Switch

DIP

Function

Status

Description

BI-1 & BI-2

binary input

pick-up

threshold

BI-1 & BI-2 binary inputs are over 18V

OFF*

BI-1 & BI-2 binary inputs are over 70V

BI-3 & BI-4

binary input

pick-up

threshold

BI-3 & BI-4 binary inputs are over 18V

OFF*

BI-3 & BI-4 binary inputs are over 70V

Debounce

Enable "Debounce" function. When

enabled, the device can stabilize

bouncing situations when signals are

rising and falling constantly.

OFF*

Disable "Debounce" function.

Loopback

Activate local loopback function. RX

signals will be loopbacked to TX.

OFF*

Normal operation

Note 1: The default setting of each DIP switch is OFF.

Binary Inputs (BI-1~BI-4) & MSR Relay Outputs

(K-1~K-4)

Binary inputs BI-1~BI-4 can operate with a wide range of voltage.

Logic high "1" is a voltage level of 0~250VDC with polarity reversal

protection and a pick up threshold at 18V. The logic "0" is the voltage

level that is below the pick up threshold. See below for illustrative

explanation:

- When input signals (BI-1, BI-2, BI-3, BI-4) are higher than pick up

threshold 18V / 70V (Logic 1), K-1, K-2, K-3 & K-4 MSR relay output

contacts are closed.

- When input signals (BI-1, BI-2, BI-3, BI-4) are lower than pick up

threshold 18V / 70V (Logic 0), K-1, K-2, K-3 & K-4 MSR relay output

contacts are open.

- When input signals (BI-1, BI-2, BI-3, BI-4) have no connection, K-1,

K-2, K-3 & K-4 MSR relay output contacts are open.

Application

IFC-CCF40 can provide 4 binary inputs (BI-1, BI-2, BI-3, BI-4) and

outputs (K-1, K-2, K-3, K-4). In the following example, BI-1 connectors

receive input signals and then send signals via fiber optic to the remote

K-1 output. The remote device reacts depending on signals received.

Figure 9. Connection Diagram

IFC-CCF40

Multimode fiber up to 2KM /Single-mode fiber up to 30KM

Output

Input

Fiber

BI-2

K-2

K-3

BI-1

K-4

BI-3

BI-4

K-1

BI-2

K-2

K-3

BI-1

K-4

BI-3

BI-4

K-1

IFC-CCF40

Fiber

Figure 10. High Power Gate Control, Heavy Industrial Automation

Factory, Substation Application Example

Installation

IFC-CCF40 comes with both wall mount and DIN rail hardware

brackets. When installing the DIN rail bracket, be sure to correctly align

the orientation pin.

Figure 11. DIN Rail Figure 12. Wall Mount

IFC-CCF40 with DIN Rail bracket has a steel spring in the upper rail

of the bracket. This spring is compressed for mounting and un-mounting

by applying downward force.

Figure 13. Mounting Figure 14. Un-mounting

Version

Date

Description

1.2

2020/3/31

Use new document format.

Change model name (remove HP).

1.2 (VER.

UNCHANGED)

20200727

Revise product photo.

CTC Union IFC-CCF40 Quick Installation Manual

CTC Union IFC-CCF40 Quick Installation Manual

CTC Union IFC-CCF40 Quick Installation Manual

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