AUTEC DYNAMIC Series User manual

Brand
AUTEC
Model
DYNAMIC Series
Type
User manual

This manual is also suitable for

Original instructions
Dynamic Series
User manual
Description, warnings and instructions
LIDYNE00-07
AUTEC LIDYNE00-07
Warnings and caption for the documentation attached to the radio remote control
The attached documentation is an integral part of the radio remote control and it aims at
providing the instructions needed for using and maintaining the system, paying particular
attention to the safety functions. Always remember that:
- photos and drawings are useful examples that help understand the instructions and
warnings of each radio remote control conguration
- if necessary, contact Autec if any of the instructions and/or warnings are not clear.
No part of the documentation may be reproduced, in any form or by any means, without
written permission of Autec (including recording and photocopying).
If documentation is lost or damaged, ask Autec for a copy. Please specify the serial number
of the related radio remote control.
The documentation must be kept for the whole life of the radio remote control: after reading
it, keep it on hand for future reference.
All installation, usage and maintenance operations must be carried out by qualied technicians
who are suitably trained with respect to the relevant norms and laws.
Information contained in the radio remote control documentation adds to and completes the
information provided by the manufacturer of the remote controlled machine and/or by those
who install the radio remote control on the machine.
Therefore, this documentation must be read and understood in all its parts by the user and by:
- the radio remote control owner and/or installer
- the person responsible for and in charge of maintenance and/or safety in the workplace
where the radio remote control is used.
As for instructions and warnings regarding the machine where the radio remote control is
installed, follow the instructions given in the machine's manual.
LIDYNE00-07 AUTEC
Three symbols are employed throughout documentation, which are used to highlight specic
safety-related issues. They are classied according to the hazardous situation that may arise
and on the possible consequences:
Symbol
If the highlighted instructions are not respected ...
... a dangerous situation
will occur…
...consequences for
people may be…
...consequences for
property may be…
…highly probable.
… critical (death or
physical damage).
… critical.
… probable.
… critical (death or
physical damage).
… critical.
… probable.
… moderate (non-severe
physical damage).
… moderate.
This symbol is also used, and it identies texts to be read carefully.
AUTEC LIDYNE00-07
DYNAMIC SERIES
Part A: Description, warnings and instructions
INDEX
1 Radio remote control description ........................................................................ 7
1.1 How the radio remote control works ................................................................. 7
1.2 Technical Data ................................................................................................. 7
1.3 Applications ..................................................................................................... 8
1.4 Radio link ......................................................................................................... 8
1.5 Classication of commands ............................................................................. 9
1.6 Safety functions ............................................................................................... 9
1.7 Identifying the radio remote control ................................................................ 10
2 Risk assessment ................................................................................................. 11
2.1 Risk assessment for radio remote controlled machines .................................. 11
2.2 Sta training .................................................................................................. 12
2.3 Working conditions ........................................................................................ 12
3 Warnings for use ................................................................................................. 13
3.1 Before starting to work ................................................................................... 13
3.2 During normal operation ................................................................................ 13
3.3 After using the radio remote control ............................................................... 14
4 Radio remote control life cycle .......................................................................... 15
4.1 Transportation and storage ............................................................................ 15
4.2 Installation ..................................................................................................... 15
4.3 Use ................................................................................................................ 16
4.4 Radio remote control maintenance ................................................................. 16
4.5 Machine maintenance .................................................................................... 21
4.6 Disposal ......................................................................................................... 21
5 General operating instructions .......................................................................... 22
5.1 Starting up the radio remote control ............................................................... 22
5.2 Command activation ...................................................................................... 22
5.3 Data Feedback Function ................................................................................ 23
5.4 Radio link interruption .................................................................................... 23
5.5 Transmitting unit automatic switch o ............................................................ 24
5.6 Switching o the transmitting unit ................................................................... 25
5.7 Switching o the receiving unit ....................................................................... 25
6 Operation ............................................................................................................. 26
6.1 Battery ........................................................................................................... 26
6.2 ID internal tx memory ..................................................................................... 26
6.3 Power keyswitch ............................................................................................ 27
6.4 START pushbutton ........................................................................................ 28
6.5 STOP pushbutton .......................................................................................... 29
6.6 Command meaning ........................................................................................ 29
6.7 Low Power function ........................................................................................ 31
6.8 Cable control ................................................................................................. 32
LIDYNE00-07 AUTEC
7 Troubleshooting .................................................................................................. 33
7.1 Radio remote controls with Data Feedback function ....................................... 33
7.2 Radio remote controls with wire control .......................................................... 33
7.3 Solutions in case of malfunction ..................................................................... 33
AUTEC - Dynamic Series
Radio remote control description 7
LIDYNE00-07
1 Radio remote control description
1.1 How the radio remote control works
Industrial radio remote controls are used to control machines from a distance, without physical
connection between the user and the machine (i.e. wires or connecting cables). They consist
of a portable transmitting unit, from which the user remotely controls the machine, and a
receiving unit installed on board the machine itself.
1.2 Technical Data
Command response time .................................................................................... 80-130ms
Active stop time ..................................................................................................... <130ms
(Max.) active stop time ............................................................................................ 200ms
Passive stop time
a
............................................................................................. 0.5 / 1 / 2s
Hamming distance ....................................................................................................... ≥15
Probability of undetected error ................................................................................. <10
-15
Working range (typical) ................................................................................. 100m (330ft)
Working range with Low Power function .......................................................... 30m (100ft)
Performance Level of safety functions according to EN ISO 13849-1 / EN IEC 62061:
STOP protection ....................................................................... PL e / SIL 3 (4-wire wiring)
.................................................................................................. PL d / SIL 2 (2-wire wiring)
Protection against unintended movements from the standstill position (UMFS) PL d / SIL 2
a. Passive stop cut-in time is set by the machine manufacturer (see technical data sheet).
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Radio remote control description
AUTEC - Dynamic Series
1.3 Applications
Dynamic series radio remote controls can be installed on hoisting and material handling
machines and on machines for moving, raising and transporting people (e.g. hydraulic cranes,
aerial work platforms, telehandlers, concrete pumps).
Dynamic series radio remote controls cannot be installed:
- on machines working in zones with risk of explosion
- on machines where the receiving unit power supply does not come from
a battery or from a power supply unit with safety isolating transformer
- on machines that control loads that are not isolated from AC power
supply (if that is the case)
- on machines that may generate dangerous situations if they stop due
to the loss of radio link
- on machines for which a risk assessment (see chapter 2) is not possible
or gave negative results.
Autec cannot be held responsible if the radio remote control is installed on forbidden
applications.
1.4 Radio link
The transmitting unit constantly communicates with the receiving unit through a radio link.
This is an essential requirement to ensure safety for the radio remote controlled machine.
The two units use messages coded through an address that is unique (produced by Autec
only once), univocal (specic for each radio remote control) and cannot be reproduced. Each
unit can only decode messages coming from the unit with the same address.
This prevents messages from other radio equipment from activating any "machine+radio
remote control" system function.
The units send coded messages to one another:
- messages sent by the transmitting unit contain operational commands to be carried out
by the machine
- messages sent by the receiving unit contain information useful for the automatic
management of the working frequency and information about measurements collected
from the machine (Data Feedback function).
AUTEC - Dynamic Series
Radio remote control description 9
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1.5 Classicationofcommands
Commands sent by the transmitting unit are classied according to their type.
1.5.1 Command type: analogue, digital or direction command
Commands sent by the transmitting unit can either be analogue or digital.
Analogue commands generate proportional outputs as a function of the position of the
corresponding actuator.
Digital commands switch the status of their corresponding output, according to the position
of the related actuator. This status can either be on or o.
Direction commands are digital commands paired with analogue commands, and are used
to specify the movement direction.
1.5.2 Name of commands
All commands sent by the transmitting unit are identied by abbreviations, which are written in
the technical data sheet to highlight the match between commands sent and machine functions.
1.6 Safety functions
Autec radio remote controls are equipped with some functions that provide high safety levels,
in order to safeguard the safety of people and property.
1.6.1 Stop function
The stop function brings the machine to a safe state every time it is necessary to stop it due
to a potentially hazardous situation. This function is either voluntarily enabled by the user
(active stop), as appropriate, or it cuts in automatically and autonomously (passive stop).
Active stop
Active stop is a function enabled by the STOP pushbutton (see paragraph 6.5) .
The transmitting unit sends to the receiving unit a command that immediately stops the
machine. When the STOP pushbutton is pressed, the machine stops in shorter time than
when passive stop cuts in.
Passive stop
Passive stop is a function that cuts in when a fault occurs during operation. When the radio
link is incorrect or interrupted, the receiving unit autonomously stops the radio remote control.
The cut-in time of this function (passive stop cut-in time) is set by the machine manufacturer
(see technical data sheet).
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Radio remote control description
AUTEC - Dynamic Series
1.6.2 Protection against unintended movements from the standstill position (UMFS)
This safety function protects the system “machine+radio remote control” from unintended
movements, namely machine movements not activated intentionally by the user, but resulting
from possible electrical and mechanical failure of the radio remote control.
Such safety function checks the neutral (rest) position of the actuators that control the
machine's movements. Each time one of those actuators is operated, the transmitting unit
sends both the movement command and the “SAFETY” command. Depending on the specic
application, and according to the receiving unit, outputs related to movement and SAFETY
command are wired in series; alternatively the SAFETY command's outputs drive the safety
device provided on the machine.
1.7 Identifying the radio remote control
As required by standard IEC 60204-32, each radio remote control is uniquely identied
through a serial number (S/N).
The serial number is provided in the identication plate on each radio remote control unit.
This is the only reference to be used both for maintenance operations and for declarations
to competent bodies.
Plates on the units must not be:
- removed from their position (removal voids the guarantee)
- altered or damaged (contact Autec for replacement)
AUTEC - Dynamic Series
Risk assessment 11
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2 Risk assessment
When using and installing an industrial radio remote control it is therefore always necessary
to evaluate if the machine can be radio remote controlled.
In fact, as required by standards ISO 12100 and ISO 14121, all machines must undergo risk
assessment and related analysis.
The radio remote control can only be installed and used if this assessment gives positive results.
The machine manufacturer and/or the person who decides upon radio
remote control installation and use is responsible for this risk assessment.
Autec cannot be held responsible if this assessment has not been carried out correctly
or is incomplete.
If required by the risk assessment, implement protection measures to prevent, reduce and
report potential hazardous situations.
2.1 Risk assessment for radio remote controlled machines
When carrying out risk assessment for the machine or for the system where the radio remote
control is installed, the following must be considered:
- some machines cannot be radio remote controlled: check for forbidden applications (see
paragraph 1.3)
- the radio link between the two units may be interrupted due to persistent disturbance
or interference.
- all warnings related to installation, use and maintenance provided by Autec must be
taken into account
2.1.1 Aspects related to radio link
Whenever the radio link is interrupted (i.e. stop, low battery, automatic switch o, receiving
unit not powered):
- all outputs of the receiving unit are disabled
- it is not possible to enable or disable the machine commands through the transmitting
unit until the radio remote control is started up again.
2.1.2 Delay in command response time
Due to the characteristics of radio propagation (i.e.: EM interference, out-
of-working-range condition), a delay up to the "Passive stop time" may
occasionally occur from the moment a command in the transmitting unit
is released to the moment its corresponding output in the receiving unit
is deactivated.
Those who decide upon the installation of the radio remote control must make sure that this
delay never leads to a dangerous situation in the specic uses.
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Risk assessment
AUTEC - Dynamic Series
2.1.3 Protection from unintended activation
The transmitting unit housing is manufactured so that it protects the actuators from unintentional
activation, while meeting at the same time the operating needs, the comfort requirements
and law limits.
Assessment shall be made to establish possible additional protection measures for the
actuators (i.e. commands requiring two-hand operation, “dead-man” function) if particular
environments, equipment and working modes could cause accidental bumps to the actuators.
2.1.4 Command activation and loss of command
Please consider that it is possible to unintentionally activate a command and/or involuntarily
lose the selection of a command. Such anomalous events may be caused by electro-mechanical
or mechanical damages in the "machine+radio remote control" system.
Carefully evaluate the possible consequences of such malfunction.
If required by the risk assessment, implement protection measures to prevent, reduce and
report potential hazardous situations.
2.2 Statraining
All installation, usage and maintenance operations must be carried out by qualied technicians
who are suitably trained with respect to:
- warnings resulting from risk assessment
- regulations and reference laws
- instructions and warnings provided in the documents related to the industrial radio remote
control and to the radio remote controlled machine
- instructions provided by those who install the radio remote control on the machine and
by the person in charge for safety in the workplace where the system "machine+radio
remote control" is used
2.3 Working conditions
To guarantee correct radio remote control operation, all current regulations regarding safety at
work and accident prevention should be respected. Furthermore, always respect all national
regulations regarding the use of both the machine and the radio remote control valid in the
country where the "machine+radio remote control" system is used.
Autec cannot be held responsible if the radio remote control is used in unlawful
working conditions.
AUTEC - Dynamic Series
Warnings for use 13
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3 Warnings for use
In addition to all instructions provided by the machine manufacturer, by the installer of the
radio remote control and by the person responsible for the safety of the work area, users
shall always respect the following warnings.
3.1 Before starting to work
Stand in a position that allows the direct supervision of the remote controlled
machine and its load, and stay in a place ensuring the user's safety conditions
in respect of other operations and/or activities and/or processes that are
carried out in the working environment.
Always check that the mechanical operation of the STOP pushbutton is
correct.Ifitisimpossibleordiculttopressthispushbutton,donotuse
the radio remote control.
Never start up or use the transmitting unit if the working conditions present
the risk of losing balance or tripping.
Only start up the transmitting unit when starting work: improper use may
cause hazardous situations.
Never start up or use the transmitting unit in closed spaces, with the machine
not in sight, or outside the radio remote control working range: in such
cases it is in fact still possible to build a radio link, thus causing the risk
that unwanted commands be carried out by the machine.
Get familiar with the correspondence between the actuators and the
machine's movements (this is indicated in the attached technical data
sheet) and learn symbols on the transmitting unit's panel (symbols used
aredenedbythemachinemanufacturerand/orinstallerdependingonthe
machine's operation and functions).
3.2 During normal operation
Pay attention to the entire work area. Immediately press the STOP pushbutton
when a hazardous situation occurs.
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Warnings for use
AUTEC - Dynamic Series
Visually and directly follow all movements of the machine and its load and
remain inside the radio remote control working range.
Pay particular attention to warnings and visual and acoustic signals, and
take all measurements and steps to avoid that movements of the remote
controlled machine may lead to hazardous situations for people and/or
property.
In case of malfunction, disable the system “machine+radio remote control”
until the problem has been completely solved.
Use the transmitting unit in a simple and comfortable way, avoiding accidental
falls. The waist belt and the shoulder harness provided with the radio remote
control are used for that purpose.
Do not touch the receiving unit’s metal parts as they may reach high,
potentially dangerous temperatures.
3.3 After using the radio remote control
Switch off the transmitting unit when work is stopped or temporarily
interrupted. Do not leave the load hanging (even when changing the battery).
Never leave the transmitting unit unguarded in order to prevent unauthorised
use.
If an "Key ID 0-1" is in the transmitting unit, always store it in a safe place
each time it is removed. If this key is lost, the radio remote control cannot
work, since the transmitting unit needs the address stored in the key to
work with its receiving unit.
AUTEC - Dynamic Series
Radio remote control life cycle 15
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4 Radio remote control life cycle
To ensure safe and long-lasting operation of industrial radio remote controls, carefully follow
the instructions provided for each stage of the product life cycle.
4.1 Transportation and storage
Radio remote controls must always be transported and stored inside their packing
until they are installed on the machine.
Environmental transportation and storage conditions are given in the following table.
Temperature Relative Humidity Air Pressure
Transportation
Class 2K4
-40°C to +70°C
(-40°F to +158°F)
Class 2K4
95%
Class 2K4
70kPa to 106kPa
Storage
Class 1K5
-40°C to +85°C
(-40°F to +185°F)
Class 1K3
5% to 95%
Class 1K5
70kPa to 106kPa
4.2 Installation
The radio remote control can only be installed and tested by competent sta that
masters the technical knowledge required to carry out these procedures and is
qualied according to the regulation of the country where the radio remote control
is mounted.
Only if the radio remote control is installed correctly can it be used safely.
Always follow the instructions provided in the technical data sheet to carry
out correct installation.
Please contact the machine manufacturer or the person who decided upon
the installation of the radio remote control for instructions and warnings
regarding the installation.
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Radio remote control life cycle
AUTEC - Dynamic Series
4.3 Use
The use of industrial radio remote controls is strictly limited to skilled and properly trained
personnel.
When the radio remote control is installed on machines on board vehicles,
switchothereceivingunitwhilethevehicleistravelling.
All warnings for correct use are given in chapter 3.
All instructions for correct use are given in chapters 5 and 6.
Environmental working conditions are given in the following table.
Temperature Relative Humidity Air Pressure
Use
of the
transmitting
unit
Class 5K4H
-25°C to +55°C
(-13°F to +130°F)
Class 5K2
5% to 95%
Class 5K2
70kPa to 106kPa
Use
of the receiving
unit
Class 5K2
-25°C to +70°C
b
(-13°F to +158°F)
b. The receiving unit can work at 70°C (185°F) only if the sum of currents corresponding to the loads
simultaneously activated by digital and analogue outputs does not exceed 10A.
4.4 Radio remote control maintenance
The following instructions provide information to safely carry out routine and special
maintenance operations for the radio remote control.
They shall be completed by:
- instructions provided by the machine manufacturer
- directions provided by the installer of the radio remote control on the machine
- regulations regarding safety at work and accident prevention in force in the country where
the radio remote control is used.
All ne-tuning, checking and maintenance actions carried out on the radio remote control shall
be veried and recorded by the person in charge of carrying out maintenance on the machine.
AUTEC - Dynamic Series
Radio remote control life cycle 17
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Before any maintenance operation, remove the battery from the transmitting
unit and disconnect power supply from the receiving unit.
After each maintenance operation, always make sure that all commands sent
by the transmitting unit only activate the corresponding expected operations.
In case of malfunction or damaged parts, disable the system “machine+radio
remote control” until the problem has been completely solved.
After each maintenance operation, if a unit has been opened, close it
correctly, in order not to endanger its protection degree from dust and
water: check that the gasket is intact, correctly overlay the two parts of the
housing and tighten the screws.
4.4.1 Routine maintenance
Routine maintenance consists of operations needed to preserve the radio remote control
normal usage conditions, thus implementing ne-tuning, checks, planned replacement actions
that necessarily arise from the normal use of the product.
All given instructions must be followed correctly at each commissioning, that is:
- whenever the radio remote control and/or the machine is installed or assembled
- whenever the machine location/position changes
- after special maintenance.
Routine maintenance carried out as described in this manual is fundamental for using the
radio remote control safely.
Special applications may need more specic routine maintenance actions to be carried out
at dierent periods (i.e. if the working environment is particularly dirty, in case of heavy
applications or if the system is used very frequently, some maintenance actions may be
required more frequently, depending on the decision of the person in charge for safety in
the work site).
4.4.2 Daily routine maintenance
Before starting to work:
- make sure that the transmitting unit panel symbols can be easily recognised and replace
the panel if necessary
- check that the three plates on the transmitting unit are readable and intact
- make sure that the mechanical operation of the STOP pushbutton is correct
- check structural integrity of the transmitting unit.
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Radio remote control life cycle
AUTEC - Dynamic Series
During normal operation:
- avoid causing structural damage to the transmitting unit
- make sure that materials that could endanger the transmitting unit usage and safety (such
as concrete, sand, lime, dust) do not deposit on it.
After using the radio remote control:
- clean the transmitting unit: never use solvents or ammable/corrosive materials and do
not use high-pressure water cleaners or steam cleaners
- store the transmitting unit in clean and dry areas.
4.4.3 Three-month routine maintenance
Every three months:
- remove dust or deposit of material from the receiving unit: never use solvents or ammable/
corrosive materials to clean it, and do not use high-pressure water cleaners or steam
cleaners
- check structural integrity of the receiving unit
- make sure that the wiring of the receiving unit is intact and connected
- make sure that the receiving unit panel symbols can be easily recognised and replace
the panel if necessary
- check that the plates on the receiving unit are readable and intact.
4.4.4 Special maintenance
Special maintenance consists of repairs needed due to radio remote control failure, damage
or malfunction, carried out with the aim of restoring the original usage and working conditions.
Prior to contacting the support service technicians:
- read and understand all documents related to the radio remote control, and
make sure that all the instructions they contain have been accomplished
correctly
- follow the instructions to detect possible malfunctions and their origins.
Any fault should be repaired by authorised personnel only (contact the
support service of the machine's manufacturer), using original Autec spare
parts only.
The following radio remote control data must be reported in order to make interventions
faster and more reliable:
- radio remote control serial number
- purchase date (given on the certicate of guarantee)
- description of the problem found
- address and telephone number of the place where the device is being used (with the
name of the person to contact)
- local supplier.
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Radio remote control life cycle 19
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4.4.5 Preventive replacement of actuators (joysticks, pushbuttons and selectors)
Each actuator on the transmitting units can be used for a maximum number of operations.
Replace joysticks, pushbuttons and selectors on the transmitting unit
before they reach the maximum number of operations, even though they
are still working.
Replacement prevents possible failures that may lead to loss of safety.
Actuator Max. operations Actuator Max. operations
5x10
6
5x10
6
5x10
6
10
6
3x10
6
6x10
6
5x10
4
10
6
10
5
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Radio remote control life cycle
AUTEC - Dynamic Series
4.4.6 Additional maintenance operations in environments with corrosive agents
If the radio remote control is used in environments where corrosive agents are present (e.g.
sea water, salt fog, salt...), apply grease to the electrical connections to protect them.
Onlyuseelectricallynon-conductive,polyalphaolenandsilicate-based
grease for electrical contacts.
Do not use polyether-, polyoilester- and polyphenyl ether-based grease.
Macon Research's Electric Grease CN 4070 can be used.
Check and replace grease as frequently as shown in the following table:
Type of connection Grease check frequency Re-greasing frequency
BNC connector for antenna every 4-6 months If dirt and impurities are found
Receiving unit's plug every 4-6 months If dirt and impurities are found
Connectors for transmitting
unit's and receiving unit's
cable control
c
1 month
If dirt and impurities are found,
and once a year anyway
Contacts of transmitting unit,
battery charger and battery
weekly
If dirt and impurities are found,
and once every three months
anyway
Key ID 0-1 weekly
If dirt and impurities are found,
and once every three months
anyway
c. It is recommended to disconnect the cable control cable and to store it in a protected place when
it is not in use.
When carrying out this kind of maintenance operations, follow these recommendations:
- make sure that the surface of electrical connections is covered with a layer of grease
and add it if necessary
- contact the support service of the machine's manufacturer if evident oxidation is detected.
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AUTEC DYNAMIC Series User manual

Brand
AUTEC
Model
DYNAMIC Series
Type
User manual
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