Kawasaki Ninja 300 Owner's manual

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Quick Reference Guide

SAFETY INFORMATION j

GENERAL INFORMATION j

HOW TO RIDE THE MOTORCYCLE j

MAINTENAN CE AND ADJUSTMENT j

APPENDIX j

MAINTENAN CE RECORD j

This Quick Reference Guid e will

assist you in finding the information

you’re looking for.

A TableofContents is includedafter

the Foreword.

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Whenever you see the symbols

shown below, heed their instructions!

Always follow safe operating and m ain-

tenance practices.

DANGER

DANGER indicates a hazardous

situation which, if not avoided,

will result in death or seri ous in-

jury.

WARNING

WARNING indicates a hazardous

situation which, if not avoided,

could result in death or serious

injury.

NOTICE

NOTICE is used to address prac-

tices not related to personal in-

jury.

NOTE

○

This note symbol indicates points of

particu lar interest for more efficient

and convenien t operation.

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WARNING

Engine exhaust, some of its

constituents, and certain vehi-

cle components contain or emit

chemicals known to the State of

California to cause cancer and

birth defects or other reproduc-

tive h a rm.

NOTICE

THIS VE HIC LE HAS BEEN MAN-

UFACTURED FOR USE IN A

REASONABLE AND PRUDENT

MANNER BY A QUALIFIED OP-

ERATOR AND AS A VEHICLE

ONLY.

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Foreword

Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-

torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,

and c o ntinu ous strivin g for superior reliability, sa fe ty and perfo rma nce.

Please read this Owner’s Manual carefully before riding so that you will be

thorough ly familiar with the prope r ope ra tio n of your motorcycle’s controls, its fe a-

tures, capa bilities , and limita tions. This man ua l offers many safe riding tips, but its

purpose is not to pro vide instruction in all the tech n iques an d skills required to ride

a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-

cle enroll in a motorcycle rider training p ro gram to attain aw aren ess of the mental

and physical requirements necessary for safe motorcycle operation.

To ensure a long, trouble-free life for your motorcycle, give it the p roper c are and

maintenance described in this manual. For those who would like more detailed in-

formatio n on their Kawasaki Motorcycle , a Service Manual is a va ilable for purchas e

fromanyauthorizedKawasaki motorcycledealer. TheServiceManualcontainsde-

tailed disassembly and maintenance information. Those who plan to do their own

work should, of course, be competent mechanics and possess the special tools

described in the Service Manual.

Keep this Owner’s Manual aboard your motorcycle at all times so that you can

refer to it whenever you need information.

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Thismanualshouldbeconsideredapermanentpartofthemotorcycleandshould

remain with the motorcycle when it is sold.

prior writ te n permission.

This publication includes the latest information available at the time of printing.

However, the r e ma y be m ino r differences be twee n the actua l produ ct a nd illu stra -

tions and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

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Emission Control Information

To protect the environment in which we all live, Kawasaki has incorporated

crankcase emission (1) and exhaust emission (2) control systems in compliance

with applicable regulations of the U nited States Environmental Protection Agency

and C alifornia Air Resources Bo a rd . Additiona lly, Kawas aki has incorporated

an evaporative e mission control system (3) in compliance with applicable regu-

lations of the United States Environmental Protection Agency and California Air

Resources Board.

1. Crankcase Emission Control System

This system eliminates the release of crankcase vapors into the atmosphere.

Instead, the vapors a re routed through an oil separator to the intake side of the

engine. While the engine is operating, the vapors are drawn into the combustion

chamber, where they are burned along with the fuel and air supplied by the fuel

injection syste m.

2. Exhaust Emission Control System

This system reduces the amount of pollutants discharged into the atmosphere

by the exhaust of this motorcycle. The fuel, ignition and exhaust systems of this

motorcycle have been carefully designed and constructed to ensure an efficient

engine with low exhaust pollutant levels. The exhaust system of this model motor-

cycle includes a catalytic converter system.

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3. Evaporative Emission Control System

The evaporative emission control system for this vehicle consists of low perme-

ation fuel hoses and fuel tank.

3. Evaporative Emission Control System (California)

Vapors caused by fuel evaporation in the fuel system are not vented into the

atmosphere. Instead, fuel vapors are routed into the running engine to be burned,

or stored in a canister when the engine is stopped.

High Altitude Performance Adjustment Information

High Altitude adjustment is not required.

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Maintenance and Warranty

Proper maintenance is necessary to ensure that your motorcycle will continue to

have low emission levels. This Owner’s Manual contains those maintenance rec-

ommendations for your motorcycle. Those items identified by the Periodic Mainte-

nance C hart are necessary to ensure compliance w ith the applicable standards.

As the owne r of this motorcycle, you have the responsibility to make sure that

the recommended m aintenance is carried out according to the instructions in this

Owner’s M anual at your own expense.

The Kawasaki Limited Emission Control System Warranty requires that you re-

turn your motorcycle to an authorized Kawasaki dealer for remedy under warranty.

Please read the warranty carefully, and keep it valid by complying with the owner’s

obligations it contains.

You should keep a m aintenance record for your motorcycle. To assist you in

keeping this record, we have p rovided space on pages 152 through 157 of this

manual where an authorized Kawasaki dealer, or someone equally competent, can

recordthemaintenance. Youshouldalsoretaincopiesofmaintenanceworkorders,

bills, etc., as verification of this maintenance .

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Tampering With Noise Control System Prohibited

Federal law prohibits the following acts or the causing thereof: (1) the removal or

rendering inoperative by any person other than for purposes of maintenance, re-

pair, or replacement, of any device or element of design incorporated into any new

vehicle for the purpose of noise control prior to its sale or delivery to the ultimate

purchaser or while it is in us e, or (2 ) the use of the vehicle after such device or

element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

* Replacement of the original exhaust system or muffler with a component not in

compliance with Federal regulations.

* Removal of the muffler(s) or any internal portion of the m uffler(s).

* Removal of the air box or air box cover.

* M o difications t o the muffler(s) or air inta ke system by cutting , drilling, or othe r

means if su c h modifications re su lt in increased noise leve ls.

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TABLE OF CONTENTS

SAFETY INFORMATION.................... 12

Read Owner’s Manual ..................... 12

Training............................................ 12

Daily Safety Checks and Periodic

Maintenance................................. 12

Loading and Accessories

Information.................................... 13

Passenger .................................... 14

Baggage and Luggage ................. 15

Accessories .................................. 15

Other Load.................................... 16

If You are Involved in a Accident...... 16

Safe Operation................................. 17

Carbon Monoxide Hazard............. 17

Fueling.......................................... 18

Never Ride with Drugs or Alcohol. 18

Protective Gear and Clothing ....... 18

Safe Riding Techniques................ 19

Additional Consid erations for High

Speed Operation....................... 21

GENERAL INFORMATION................. 23

Specifications................................... 23

Serial Number Locations.................. 27

Location of Labels............................ 28

Location of Parts.............................. 38

Meter Instruments............................ 41

Tachometer................................... 42

Multifunction Meter ....................... 43

Indicator Lights ............................. 49

Warning Indicator Light................. 50

Keys................................................. 52

Ignition Switch/Steering Lock........... 53

Right Handlebar Switches................ 55

Left Handlebar Switches.................. 56

Fuel Tank C ap.................................. 57

Fuel Tank ......................................... 57

Side Stand ....................................... 62

Seats................................................ 63

Helmet Hooks................................... 66

Tying Hooks ..................................... 66

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Tool Kit Compartment....................... 67

Event Data Recorder ........................ 67

HOW TO RIDE THE MOTORCYCLE .69

Break-In ........................................... 69

Starting the Engine .......................... 70

Jump Starting................................... 72

Moving Off........................................ 75

Shifting Gears .................................. 76

Braking............................................. 77

Anti-lock Brake System (ABS) ......... 78

Yellow ABS Indicator Light............ 81

Stopping the Engine......................... 81

Stopping the Motorcycle in an

Emergency ................................... 82

Parking............................................. 83

MAINTENANCE AND ADJUSTMENT 85

Daily Safety Checks......................... 87

Periodic Maintenance....................... 90

Engine Oil ........................................ 95

Coolant............................................. 98

Air Cleaner....................................... 101

Throttle Control System ................... 105

Idle Speed........................................ 107

Clutch............................................... 1 08

Drive Chain ...................................... 110

Brakes.............................................. 114

Brake Light Switches........................ 117

Suspension System ......................... 119

Rear Shock Absober .................... 119

Setting Table................................. 121

Wheels............................................. 122

Battery.............................................. 125

Headlight.......................................... 130

Fuses ............................................... 132

General Lubrication.......................... 133

Cleaning Your Motorcycle ................ 1 34

General Precautions..................... 1 34

Washing Your Motorcycle............. 136

APPENDIX.......................................... 140

Storage ............................................ 140

Troubleshooting G uide..................... 1 43

Your Wa rranty/Owner Satisfaction... 144

Reporting Safety Defects................. 1 50

Environmental Protection................. 151

MAINTENANCE RECORD ................. 1 52

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12 SAFETY INFORMATION

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SAFETY INFORM ATION

Read Owner’s Manual

Read this Owner’s Manual care-

fully before riding so that you will be

thorough ly fam iliar with the pro pe r op -

eration of your motorcycle’s controls,

its features, capabilities, and limita-

tions. This manual offers many safe

riding tips, but its purpose is not to pro-

vide instruction in all of the techniques

and skills req uired to ride a m o to rcycle

safely.

Training

Kawasaki strongly recommends that

all operators of this vehicle complete a

suitable motorcycle rider training pro-

gram to le arn theproper skillsand te ch-

niques necessary for safe motorcycle

operation.

Daily Safety Checks and

Periodic Maintenance

It is important to keep your motor-

cycle properly m aintained and in safe

riding condition. Inspect your motorcy-

cle before every ride and carry out all

periodic maintenance. See the Daily

Safety Checks section and Periodic

Maintenance section in the MAINTE-

NANCE AND AD JUS TMEN T chapter

for more informat ion.

WARNING

Failure to perform these checks

or to correct a problem before

operation may result in serious

damage or an accident. Always

perform daily safety checks be-

fore operation.

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SAFETY INFORMATION 13

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To ensure your motorcycle is ser-

viced using the latest servicing infor-

mation, it is recommended that an

authorized Kawasaki Dealer performs

the periodic maintenance as directed

in the Owner’s Manual.

If you notice any irregular operat-

ing condition, have your motorcycle

thoroughly checked at an authorized

Kawasaki dealer as soon as possible.

Loading and Accessories

Information

WARNING

Incorrect loading, improper in-

stallation or use of accessories

or modification of your motorcy-

clemay resultin an unsaferiding

condition. Before you ride the

motorcycle,makesureitisnot

overloaded and that you have

followed these instruct ions.

Maximum Load

Weight of rider, passenger, baggage,

and accessories must not exceed 180 kg

(397 lb).

With the exception of genuine

Kawasaki Parts a nd Accessories,

Kawasaki has no control over the

design or application of accessories.

In some cases, improper installation

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14 SAFETY INFORMATION

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or use of accessories, o r motorcycle

modification, will void the m otorcycle

warranty; can negatively affect perfor-

mance, stability and safety; and can

even be illegal.

In selecting and using accessories ,

and in loading the motorcycle, you are

personally responsible for your own

safety and the safety of other persons

involved .

NOTE

○

Kawasaki Parts and Accessories

have been specially designed for

use on Kawasaki m otorcycles. We

strongly recommend that all parts

and accessories you add to your

motorcycle be genuine Kawasaki

components.

Because a motorcycle is sensitiv e to

changes in weight and aerodynamic

forces, you must take extreme care in

carrying cargo, passengers and/or in

fitting additional accessories. The fol-

lowing general guidelines have been

prepared to assist you in making your

determinations.

Passenger

1. Never carry more than one passen-

ger.

2. Thepassengershouldonlysitonthe

pillion.

3. Any passenger should be thor-

oughly familiar with motorcycle op-

eration. The passenger can affect

control of the motorcycle by im-

proper positioning during cornering

and sudden movements. It is im-

portant that the passenger sits still

while th e motorcycle is in motion

and not interfere with the operation

of the motorcycle. Do not carry ani-

mals on your motorcycle.

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SAFETY INFORMATION 15

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4. Do not carry passengers unless

passenger footpegs are installed.

Instruct any passenger before riding

to keep his or her feet on the pas-

senger footpegs and hold on to the

operator or seat strap. Do not carry

a passenger unless he or she is tall

enough to reach the footpegs with

their feet.

Baggage and Luggage

1. All baggage should be carried as

low as possible to reduce the e ffect

on the motorcycle’s center of grav-

ity. Baggage weight should also be

distribute d equally on both sides of

the motorcycle. Avoid carrying bag-

gage that extends beyond the rear

of the motorcycle.

2. Baggage should be securely at-

tached. Make s urethatthebaggage

will not move around while you are

riding. Recheck baggage security

as often as possible (not while the

motorcycle is in m otion) and adjust

as necessary.

3. Do not carry heavy or bulky items

on a luggage rack. It is designed

for light items, and ov erlo ading can

affect handling due to changes in

weightdistribution and aerodynamic

forces.

Accessories

1. Do not install accessories or carry

baggage that impairs the perfor-

manc e of the mo to rcycle. Make

sure that you have not adversely

affected any lighting components,

road cleara nce, b an kin g capab ility

(i.e., lean angle), control operation,

wheel travel, front fork movement,

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16 SAFETY INFORMATION

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or any other aspects of the motor-

cycle’s operation.

2. Weight attached to the handlebar or

front fork will increase the m ass of

thesteeringassemblyandcanre-

sult in an unsafe riding condition.

3. Fairings, windshields, backrests,

and other large items have the ca-

pability of advers ely affecting stab il-

ity and handling of the motorcycle,

not only due to their weight, but

also due to the aerodynamic force

acting on these surfaces while the

motorcycle is in operation. Poorly

designed or installed items can re-

sult in an unsafe riding condition.

Other Load

1. This motorcycle is not intended to

be equipped with a sidecar or to be

used to tow any trailers or other ve-

hicles. Kawasaki does not manu-

facture sidecars or trailers for mo-

torcycles and cannot predict the ef-

fects of such accessories on han-

dling or stability, but can on ly warn

thattheeffectscanbeadverseand

that Kawasaki cannot assum e re-

sponsibility for the results of s uch

unintended use of the motorcycle.

2. Furthermore,anyadverseeffects on

motorcycle components caused by

the use of such accessories will not

be remedied under warranty.

If You are Involved in a

Accident

Make sure of your ow n safety first.

Determine the severity of any injuries

and call for emergency assistance if

needed. Always follow applicable laws

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SAFETY INFORMATION 17

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and regu lations if any other pers on, ve-

hicle or property is involved.

Do not attempt to c ontinue riding

without first ev alu ating you r mot orcy-

cle’s condition. Inspect for fluid leaks,

check criticalnuts and bolts, and check

the h andleba rs , control levers, brakes,

and wheels for damage and proper

function. Ride slowly and cautiously

- your motorcycle may have suffered

damage that is not immediately appar-

ent. Have your motorcycle thoroughly

checked at a Kawasaki dealer as soon

as possible.

Safe Operation

The following should be carefully ob-

served for safe and effective vehicle

operation.

Carbon Monoxide Hazard

DANGER

Exhaust gas contains carbon

monoxide, a colorless, odorless

poisonous gas. Inhaling carbon

monoxide can cause serious

brain injury or death.

Do not run the engine in en-

closed areas. Operate only in a

well-ventilated area.

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18 SAFETY INFORMATION

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Fueling

WARNING

Gasoline is extremely flammable

and can be explosive under cer-

tain conditions. To prevent fire

or explosion, turn the ignition

key off. Do not smoke. Make

sure the area is well ventilated

and free from any source of

flame or sparks; this includes

any appliance with a pilot light.

Never Ride with Drugs or Alcohol

Alcohol and drugs impair your judg-

ment and reaction time. Never con-

sume alcohol or drugs before or while

riding motorcycles.

Protective Gear and Clothing

Helmet

Kawasaki strongly recommends both

the operator and passenger wear a

DOT-approved helmet even if this is

not a legal requirement.

- Makesurethatyourhelmetfitscor-

rectly and is properly fastened.

- Choose a motorcy cle h elmet t hat

meets DO T safety standards. Ask

your motorcycle dealer to advise

you if necessary.

Eye Protection

Always use ey e protection. If you r

helmet does not have a visor installed,

wear goggles.

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SAFETY INFORMATION 19

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Gloves

Wear gloves which have suitable

protection for your hands, especially

against abrasion.

Clothing

Wear protective clothing.

- Wear brig ht, highly visible cloth ing

that allows freedom of movement

to suit your riding style.

- Alwa ys wear a long- sleeved jac ket

and long t ro users which a re a bra-

sion resistant and keep you warm.

- Avoid wearing clothes which have

loose cuffs or other fastenings

which could interfere with the con-

trols of your motorcycle.

Boots

Wear proper protective boots that fit

properly and do not interfere with gear

shifting or braking.

Safe Riding Techniques

Keep Hands on Handlebars

When riding always keep both hands

on the handlebars and both feet on the

footpegs. Removing your hands from

the handlebars or feet from the foot-

pegs while riding can be hazardous. If

you remove even one hand or foot, you

reduce you r ab ility to con trol the m otor-

cycle.

Look Over Your Shoulder

Before changing lanes, look over

your shoulder to make sure the way

is clea r. Do not rely solely on the rear

view mirror; you may misjudge a vehi-

cle’s distance and speed, or you may

not see it at all.

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