Renault CLIO 2 - Electrical Equipment Workshop Manual

Type
Workshop Manual
Electrical equipment
IMMOBILISER
ELECTRICAL ASSISTANCE EQUIPMENT
AIR BAG AND PRETENSIONERS
77 11 315 322
"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed".
FEBRUARY 2002
All copyrights reserved by Renault.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of Renault.
© RENAULT 2002
This Workshop Repair Manual contains the phase 2 CLIO II vehicles
(1.6 16V K4M engine) defined below:
(1) Manufacture: country of manufacture.
The letter in brackets indicates the factory code that appears as the first character in the fabrication number of the
label on the vehicle.
Refer to the Technical Note 3627A for more information about the selection of Workshop Repair Manuals available
for the CLIO II range.
Vehicle type
Manufacture
(1)
Technical
Specification
Market Commercial names
Description: Turkey
Clio 4 doors with boot
Turkey (R)
Not
multiplex
World
"Renault Symbol"
(Russia)
"Renault Clio"
for the rest of the world
Description: Countries of
Central and Eastern
Europe
Clio 4 doors with boot
Turkey (R)
Not
multiplex
Central Europe:
Hungary, Slovenia,
Slovakia, the
Czech Republic,
Poland
Greece
DOM TOM
"Renault Thalia"
(countries of Central
Europe and Greece)
"Renault Symbol"
(DOM TOM)
Persian Gulf definition
Clio 4 doors with boot
Turkey (R)
Not
multiplex
Saudi Arabia,
Bahrain, Dubai,
United Arab
Emirates, Kuwait,
Oman, Qatar
"Renault Clio"
Description: Mexico
Clio 5 doors
Mexico
Not
multiplex
Mexico "Renault Clio"
Description: Colombia -
Venezuela
Clio 5 doors
Clio 4 doors with boot
Colombia
(M)
Not
multiplex
Colombia
Venezuela
"Renault Symbol"
Description: Mercosur
Clio 5 doors
Clio 4 doors with boot
Argentina (L)
Brazil (J)
Not
Multiplex
Argentina
Brazil
"Renault Clio"
Electrical equipment
Contents
Page
82A
87A
88C
IMMOBILISER
Introduction 82A-1
Interpretation of faults 82A-8
Conformity check 82A-11
Interpretation of states 82A-14
Customer complaints 82A-19
Fault finding chart 82A-20
ELECTRICAL ASSISTANCE
EQUIPMENT
Introduction 87A-1
Interpretation of faults 87A-5
Conformity check 87A-12
Interpretation of states 87A-16
Customer complaints 87A-31
Fault finding chart 87A-32
AIR BAG AND SEAT BELT
PRETENSIONERS
Front
Introduction 88C-2
Interpretation of faults 88C-4
Conformity check 88C-25
Help 88C-26
Fault finding chart 88C-27
Side
Introduction 88C-28
Interpretation of faults 88C-29
Conformity check 88C-67
Help 88C-68
Fault finding chart 88C-69
IMMOBILISER
Fault finding - Introduction
82A
82A-1
Programme no.: 400
Vdiag No.: 04
182A
IMMOBILISER
Fault finding - Introduction
GENERAL APPROACH TO FAULT FINDING:
Use one of the diagnostic tools for identifying the system fitted on the vehicle (reading the computer type, program
number, Vdiag number, etc.).
Locate the Fault finding documents corresponding to the system identified.
Include information contained in the introductory sections.
Read the faults stored in the computer memory and use the Interpretation of Faults section of the documents.
Reminder: Each fault is interpreted for a particular type of storage (fault present, fault stored, fault present or
stored). The specified checks for dealing with each fault are therefore only to be performed if the fault declared by
the diagnostic tool can be identified in the document by its type. The storage type should be considered when using
the diagnostic tool after the ignition has been switched off and switched back on.
If a fault is interpreted when it is declared as stored, the conditions for applying fault finding appear in the NOTES
box. When these conditions are not satisfied, use the fault finding procedure to check the circuit of the faulty part,
since the fault is no longer present on the vehicle. Perform the same operation when a fault is declared as stored
by the diagnostic tool but is only interpreted in the documentation as a present fault.
Carry out the conformity check (appearance of possible faults not yet identified by the system's self diagnosis
procedure) and apply the relevant fault finding strategies according to the results.
Confirm the repair (customer complaint disappears).
Use the fault finding procedure for each Customer complaint if the fault persists.
SPECIAL TOOLING REQUIRED:
diagnostic tool (except XR25),
bornier,
multimeter.
This document presents the general fault finding method applicable to all computers for the immobiliser function
on CLIO EXPORT vehicles with all engine types.
To carry out fault finding on this system, it is essential to have the following items:
the Workshop Repair Manual for the vehicle concerned,
the wiring diagram of the function for the vehicle concerned,
the tools listed in Special tooling required.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Introduction
82A
82A-2
Program no.: 400
Vdiag No.: 04
IMMOBILISER
Fault finding - Introduction
OPERATION
When the immobiliser system is operational, the engine immobiliser indicator light flashes slowly: (once per second).
After the ignition is switched on, the key code is transmitted to the UCH.
If the code is recognised by the UCH, the UCH and the injection computer send coded signals to each other via the
multiplex network and turn off the immobiliser indicator light.
If the signals transmitted by the UCH and the injection computer match, the UCH authorises the engine to start and
the injection is unlocked.
SPECIAL CASES:
The injection computer has no reference code in its memory: the code which is transmitted is memorised.
If the key code and the UCH code do not match, the system remains locked. The engine immobiliser indicator light
flashes (quickly). The vehicle cannot be started.
WARNING: when the vehicle battery has a low charge, the drop in voltage caused by operating the starter may set
the immobiliser. If the voltage is too low, the engine cannot be started, even by pushing the vehicle.
Key recognition in normal operation mode
IMMOBILISER INDICATOR LIGHT
Vehicle protected (without After Ignition) indicator light flashes at 1 Hertz
key recognised, injection protection lifted indicator light comes on for 3 seconds, then goes out
vehicle protected (without After Ignition)
key recognised, injection protected or unprogrammed
indicator light 1 Hertz
indicator light stays on after 3 seconds
key recognised, injection protection lifted indicator light comes on for 3 seconds then goes out
indicator light flashes at 4 Hertz
key not recognised
key recognised, injection protected or blank indicator light stays on after 3 seconds
key not recognised indicator light flashes at 4 Hertz
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Introduction
82A
82A-3
program no.: 400
Vdiag No.: 04
REPLACEMENT AND CONFIGURATION
New parts are not coded. Once fitted on the vehicle, they must be programmed with a code to become operational.
To perform this procedure, it is essential that some parts on the vehicle are already correctly coded (with the vehicle
code).
Refer to the allocation table.
WARNING: If a part is programmed with a code, the part is then allocated to the vehicle and the code cannot be
erased nor can the part be programmed with a second code. The programmed code cannot be erased.
ALLOCATION TABLE
* A key assigned to a vehicle must be blank or already programmed to this vehicle.
AFTER SALES
OPERATION
COMPONENT STATUS
REPAIR CODE
NEEDED
UCH Key
Injection
computer
Programming the
UCH
Blank Coded Coded YES
Key assignment
or cancellation
Coded Blank* - YES
Programming the
injection
computer
Coded Coded Blank NO
NOTE: It can be programmed to a vehicle but not operational (unassigned).
REMINDER: Only keys used in this procedure will work.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Introduction
82A
82A-4
Program no.: 400
Vdiag No.: 04
A new UCH is not programmed with a code. You must therefore program a code into a new UCH fitted to a vehicle
to make the UCH operational.
To perform this procedure, at least one of the vehicle's old keys and the repair code are required and the injection
computer must be correctly coded (refer to the allocation table).
WARNING: If a code is programmed into the UCH, the UCH is allocated to the vehicle. It is impossible to erase the
code or program in another one.
IMPORTANT: the keys used in this procedure will only work if:
they have already been coded on this vehicle,
or they are new (not coded).
NOTE: When only the UCH is replaced, there is no operation to perform on the injection computer, as it retains the
same immobiliser code.
UCH PROGRAMMING PROCEDURE
Using the diagnostic tool:
Enter into dialogue with the Engine immobiliser
system.
In the Command: Specific command menu, select
and confirm the SC027: program UCH line.
The tool displays Remove the key from the
immobiliser,
The tool displays Please enter the After-Sales code.
With the ignition off, enter the secret After-Sales code
(12 hexadecimal digits) and press confirm.
If the code format is correct, the tool displays Insert a
key which has already been programmed to the
vehicle and the programming procedure starts.
The tool displays UCH programming completed,
please start key programming procedure. The UCH
is coded. You must now enter key programming mode
to allocate the other keys (maximum of four). Several
seconds may elapse before this message appears.
WARNING: There is a maximum time period of
5 minutes, between each operation otherwise the
procedure is cancelled.
SPECIAL CASES
If the screen displays:
The After-Sales code entered does not correspond
with the key inserted. Check that you have entered
the code correctly and you have inserted a key
belonging to the vehicle: the code does not
correspond to the vehicle key or the key does not
belong to the vehicle.
The UCH is blank, please start the key
programming procedure. The UCH is already coded
on this vehicle.
Check the After-Sales code: the code entered is
incorrect. Check, then try entering the data again,
UCH programming failure, key not usable on this
vehicle. The key code does not correspond to the
code entered (vehicle key from a different range).
The key inserted is blank. Please insert another
key which has already been programmed on the
vehicle. The key has not been programmed, insert a
key already coded on this vehicle.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Introduction
82A
82A-5
Program no.: 400
Vdiag No.: 04
KEY PROGRAMMING PROCEDURE
IMPORTANT: if none of the keys are available, a
reallocation procedure will have to be carried out all
keys.
Enter into dialogue with the Engine immobiliser
system.
In the Command: Special command menu, confirm
the SC028: card/key programming line.
The tool displays Remove the key from the
immobiliser.
The tool displays Please enter the After Sales code.
With the ignition off, enter the secret After-Sales code
(12 hexadecimal digits) and press confirm.
The tool displays Warning, keys not inserted will no
longer be operational. Start the procedure again to
reallocate them: programming procedure is in
progress.
The tool displays Insert the key in the ignition
switch and switch on the ignition, then confirm
switch on the ignition with a vehicle key or an
unprogrammed key.
The screen displays 1 key programmed, then press
Enter, then Remove the key from the ignition
switch.
The tool asks: Would you like to program another
key?
To assign additional keys, switch on the ignition for a
few seconds with the other vehicle keys to be
programmed (four maximum), then press enter.
The screen displays 2, 3 or 4 keys programmed then
remove the key from the immobiliser switch.
IMPORTANT: these must be old keys belonging to the
vehicle or new non-coded keys.
The tool displays Writing data to memory, the UCH is
coded and the keys are programmed. Several
seconds will elapse before this message appears, in
order to exit the reallocation mode.
WARNING: There is a maximum time period of
5 minutes, between each operation otherwise the
procedure is cancelled. The tool then displays the
message procedure interrupted: warning, the keys
programmed to the vehicle are the same as those
assigned before the procedure was started. The
keys submitted before interruption of the
procedure are no longer blank and can only be
assigned to this vehicle. This message also appears
where dialogue with the UCH is lost or the battery
power supply fails.
SPECIAL CASES
If the screen displays:
The UCH is blank. Please start the UCH
programming procedure: The central unit is
unprogrammed. It is impossible to allocate keys to an
uncoded UCH.
Check the After-Sales code: the code entered is
incorrect. Check, then try entering the data again,
If the key does not correspond to the vehicle UCH, the
tool will display Procedure cancelled: warning, the
keys assigned to the vehicle are the ones assigned
before the procedure was started. The keys
submitted before interruption of the procedure are
no longer blank and can only be allocated to this
vehicle.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Introduction
82A
82A-6
Program no.: 400
Vdiag No.: 04
CODING THE INJECTION COMPUTER
The injection computer is supplied uncoded. It therefore has to be programmed with the engine immobiliser code
when it is installed to allow the vehicle to be started.
Simply switch on the ignition for a few seconds without starting the engine. Switch the ignition off, the immobiliser
will be activated after a few seconds (engine immobiliser indicator light flashes).
IMPORTANT:
With this engine immobiliser, the vehicle keeps its immobiliser code for life. Furthermore, this system
does not have a security code. Consequently, it is forbidden to carry out tests with injection computers
borrowed from stores and subsequently returned. The programmed code cannot be erased.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Fault Interpretation
82A
82A-7
Program no.: 400
Vdiag No.: 04
Fault finding - Fault Interpretation
DF006
PRESENT
OR
STORED
DIESEL SOLENOID VALVE ACKNOWLEDGEMENT
DEF : absent
NOTES
The fault will be declared present after the ignition has been switched on (+ After
ignition).
Check the coded solenoid valve connectors (for example: terminal inhibited in its connector). Repair if
necessary.
Check the UCH connections. Repair if necessary.
Check the continuity of the electric wiring and its insulation to earth between track 36 of the 40-track EH1
UCH connector and the coded solenoid valve coded signal line track.
Check for the presence of + 12 v on the relevant coded solenoid valve contact present track (see the
vehicle's electrical diagram).
Check for the presence of earth on the relevant coded solenoid valve track (see the vehicle's electrical
diagram).
If the fault persists, replace the coded solenoid valve.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Fault Interpretation
82A
82A-8
Program no.: 400
Vdiag No.: 04
DF055
PRESENT
OR
STORED
CODED LINE CIRCUIT
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the ignition is switched on (+ after ignition).
Check the connection and condition of the instrument panel connector.
Repair if necessary.
Check the connection and condition of the P201 40-track UCH connector.
Repair if necessary.
Check the continuity and insulation of the connection between:
EH1 40-track UCH connector track B36 injection computer (refer to the electrical
diagram for the engine concerned)
Repair if necessary.
AFTER REPAIR
Deal with any other possible faults.
Clear the fault memory.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Fault Interpretation
82A
82A-9
Program no.: 400
Vdiag No.: 04
DF069
PRESENT
OR
STORED
DECODER CONNECTION ---> RING
CC.0 : short circuit to earth
CC.1 : short circuit to + 12 V
NOTES
Conditions for applying the fault finding procedure to stored faults:
the fault is declared present when the ignition is switched on (+ after ignition).
CC.0
Check the connection and condition of the transponder ring connector.
Repair if necessary.
Check the connection and condition of the UCH 40-track EH1 connector.
Repair if necessary.
Disconnect the connector of the transponder aerial and ensure that the transponder
aerial is correctly fed with + 12 V on track 3.
Repair if necessary.
Check the continuity and insulation of the connection between:
fuse box F3 (20A) transponder aerial track 3.
Repair if necessary
CC.1
Check the transponder aerial connectors.
Repair if necessary.
Check the UCH connections.
Repair if necessary.
Check the continuity of the connection between:
earth track 2 transponder ring
EH1 40-track UCH connector
track A16 track 4 transponder ring
Repair if necessary.
AFTER REPAIR
Follow the instructions.
Deal with any other possible faults.
Clear the fault memory.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Conformity check
82A
82A-10
Program no.: 400
Vdiag No.: 04
Fault finding - Conformity check
NOTES
Only perform this conformity check after a complete check with the diagnostic tool. The
values indicated in this conformity check are given as examples.
Test conditions: engine stopped, ignition on.
Order Function
Parameter or state
Check or action
Display and notes Fault finding
1 Feed
PR002: Battery voltage 12 v < X < 12.5 v If there is a fault: carry out a
fault finding test on the
charge circuit.
ET154: Presence of
+ 12 volts after ignition
YES In the event of a fault:
consult the fault finding
procedure for state ET154.
2 Immobiliser
PR065: Number of
programmed transponder
key
2 keys on leaving the
factory, programming
of up to 4 keys by
After-Sales
None.
ET103: Key code
received
State YES when
ignition switched on
In the event of a problem:
consult the fault finding
procedure for state ET103.
ET104: Key code valid State YES when
ignition switched on
In the event of a problem:
consult the fault finding
procedure for state ET104.
ET153: Immobiliser active NO In the event of a problem:
consult the fault finding
procedure for state ET153.
ET167: immobiliser
indicator light
OFF If there is a problem: apply
fault finding procedure
DF105 immobiliser warning
light fault
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Conformity check
82A
82A-11
Program no.: 400
Vdiag No.: 04
NOTES
Only perform this conformity check after a complete check with the diagnostic tool. The
values indicated in this conformity check are given as examples.
Test conditions: engine stopped, ignition on.
Order Function
Parameter or state
Check or action
Display and notes Fault finding
3 Programming:
ET178: UCH not
programmed
NO If the UCH unprogrammed
state = YES see
programming procedure.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Conformity check
82A
82A-12
Program no.: 400
Vdiag No.: 04
STATE TEST
It is possible when checking the specific states codes to determine a fault on the vehicle from the
various types of information gained.
ET154: + 12 volts after ignition present
ET103: Key code received
ET104: Key code valid
ET153: Immobiliser active
If ET154 state active
ET103 state YES
ET104 state YES
ET153 state NO
Check the injection with the tool and check whether the
injection computer is locked.
Check for problems on the multiplex network.
If ET154 state active
ET103 state YES
ET104 state NO
ET153 state NO
The coded key does not belong to the vehicle.
If the key belongs to the vehicle, then carry out reassignment of
the keys.
If the key still does not work, replace the key.
If ET154 state active
ET103 state NO
ET104 state NO
ET153 state NO
The key is out of service or does not correspond to the make of
vehicle.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Interpretation of states
82A
82A-13
Program no.: 400
Vdiag No.: 04
Fault finding - Interpretation of states
ET154
+ 12 V AFTER IGNITION PRESENT
NOTES None.
ET154 INACTIVE, ignition on
Check fuse F27 (20A) in the passenger compartment unit.
Use a multimeter to check the presence of + 12 V at the fuse holder with the ignition on.
Repair if necessary.
With the ignition on, use a multimeter to check for the presence of + 12 volts on track A3 of the UCH P1
connector.
If there is a voltage present, replace the UCH.
If voltage is absent, ensure continuity and insulation against earth between track A3 of the P1 UCH
connector and the F27 (20A) fuse in the passenger compartment fuse box.
Repair if necessary.
ET154 ACTIVE, ignition off
With the ignition off, use a multimeter to check the absence of + 12 at the passenger compartment fuse holder
F27.
Repair if necessary.
If the is no voltage, replace the UCH.
AFTER REPAIR
Repeat the fault finding procedure on the system.
Deal with any other possible faults.
Clear the stored faults.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Interpretation of states
82A
82A-14
Program no.: 400
Vdiag No.: 04
ET103
KEY CODE RECEIVED
NOTES
Check that no fault is present or stored.
The state will be displayed YES when the ignition is switched on (+ after ignition) with
a valid key.
If the state remains NO, try with another key belonging to the vehicle before carrying
out any work.
ET103 NO: ignition on and key belonging to the vehicle
Check that state ET154 + 12 V after ignition present is active with the ignition on.
Remove any metal objects from the key-ring and try again.
Switch on the ignition with the key from another vehicle, exchanging the key inserts.
If the KEY CODE RECEIVED state changes to YES, replace the vehicle key.
If the state KEY CODE RECEIVED remains at NO, check the connection between the transponder aerial and
the UCH.
Replace the transponder ring.
AFTER REPAIR
Repeat the fault finding procedure on the system.
Deal with any other possible faults.
Clear the stored faults.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Interpretation of states
82A
82A-15
Program no.: 400
Vdiag No.: 04
ET104
KEY CODE VALIDATED
NOTES
The state will be displayed YES when the ignition is switched on (+ after ignition) with
a key from the vehicle.
If the state remains NO, try with another key belonging to the vehicle before carrying
out any work.
ET104: NO despite the ignition being switched on, the key belonging to the vehicle
and the key code received
Check that state ET154 + 12 V after ignition present is active with the ignition on.
Reallocate the keys with the After-Sales code.
If the fault persists, replace the faulty vehicle key.
AFTER REPAIR
Repeat the fault finding procedure on the system.
Deal with any other possible faults.
Clear the stored faults.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Interpretation of states
82A
82A-16
Program no.: 400
Vdiag No.: 04
ET153
IMMOBILISER ACTIVE
NOTES
The immobiliser active state should change to inactive when the + after ignition is
switched on.
The immobiliser state should be active when the key is not in the ignition switch.
ET153 ACTIVE despite the presence of a key in the ignition switch and + after ignition
Check there is no fault before dealing with this state.
Check that state ET154 + 12 V after ignition really is ACTIVE with the ignition on.
Deal with state ET154 if it is INACTIVE with the ignition on.
Check that state ET103 key code received and state ET104 key code valid with ignition on.
If states ET103 and ET104 are YES, carry out a fault finding procedure on the injection computer.
If state ET103 is NO deal with this state first.
If state ET103 is YES and state ET104 is NO, deal with ET104 first.
AFTER REPAIR
Repeat the fault finding procedure on the system.
Deal with any other possible faults.
Clear the stored faults.
IMMOBILISER. CLIO EXPORT V04 V1.2
IMMOBILISER
Fault finding - Interpretation of states
82A
82A-17
Program no.: 400
Vdiag No.: 04
ET167
ENGINE IMMOBILISER INDICATOR LIGHT
NOTES
The immobiliser active state should change to inactive when the + after ignition is
switched on.
The immobiliser state should be active when the key is not in the ignition switch.
Check the connection and condition of the instrument panel connector.
Repair if necessary.
Check the connection and condition of the UCH 40-track EH1 connector.
Repair if necessary.
Check the continuity and insulation of the connection between:
EH1 40-track UCH connector
track A32 track 5 30-track instrument panel connector
Repair if necessary.
IMMOBILISER. CLIO EXPORT V04 V1.2
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Renault CLIO 2 - Electrical Equipment Workshop Manual

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