8825770V 0.1
Please read and understand all instructions before use.
Retain this manual for future reference.
Owners Manual
Table of Contents
Specifications ……………………
2
Operating …………………………
8
Safety ……………………………….
3
Parts List ……………………………
12
Assembly ………………………….
6
880 Lb 6 cu ft 24V
Electric Wheelbarrow
1
880 Lb 6 cu ft 24V Electric
Wheelbarrow
Size: 46in(L) x 29in(W) x 35in
adjustable to 39in(H)
Frame Surface Treatment: Powder Coated
Weight: 160 lbs including battery
and bucket
Front Tire (2): 13x5.00-6 Pneumatic
Speed: High Speed/Low Speed
Switchable
Rear Tire (2): 3.00-4 No-Flat Caster
High Speed:
Low Speed:
5km/h (fwd) 3km/h (rev)
3.5km/h(fwd) 2km/h(rev)
Minimum Turning Radius: 27in
Max Load Capacity: 880 lbs (400kg)
Battery: 24VDC, 24AH
Encapsulated Lead-Acid
Max Climbing
Angle:
12° at low speed setting,
max load of 550 lbs
Power Switch Key: 3 included
Bucket Size: 6 Cu. Ft.
Grip Throttle Control Infinitely adjustable
with automatic return
Bucket Height 32 in
Drive-Shift Switch: Forward/Reverse
Control
Motor 350W/80RPM Wheel Motor
with Overcurrent Protection
Battery Indicator:
Indicates battery charge
in 20% increments
Brake system: Handlebar Lever operated
Disc Brake with Parking Lock
Rapid Charging Function: Charge time is 8 hours
Frame Material: Low Carbon Steel
Charger: Input: 100V to 240V, 50
or 60 Hz
Output: 29VDC, 3.5A
V 0.18825770
SPECIFICATIONS
Read this manual and labels on the machine to understand its limitations and potential
hazards.
Thoroughly familiarize yourself with the controls and their proper operation, and know how to
stop the machine and disengage the controls quickly.
Keep children, pets, and other people not using the unit away from the work area. Be alert,
shut off the unit, and remove the keys to prevent accidental start.
If the machine is to be used by someone other than the original purchaser, loaned, rented,
or sold, always provide this manual and any needed safety training before operation. The
user can prevent, and is responsible for, accidents, injuries, and damage that may occur to
themselves, other people, and property.
Do not force the machine or use the machine for applications for which it was not designed.
Use the correct machine for your application.
UNDERSTAND YOUR MACHINE BEFORE USE
2
1. This wheelbarrow is not a toy. Do not permit children to operate this machine at any
time.
2. Do not operate the machine while under the influence of drugs, alcohol, or any
medication that could affect your ability to use it properly.
3. Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing,
short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
4. Do not operate the machine while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear that will protect your feet and improve
your footing on slippery surfaces. Keep proper footing and balance at all times. This
enables better control of the machine in unexpected situations.
5. Always keep hands and feet away from all moving parts during operation. Moving parts
can cut or crush body parts.
6. Always keep hands and feet away from all pinch points.
7. Stay alert, watch what you are doing, and use common sense when operating the
machine.
8. Turn off the power switch key and use the parking brake lock when loading or
unloading the wheelbarrow, when leaving the wheelbarrow unattended, or whenever
performing maintenance or repair.
9. Do not exceed the overall maximum load capacity of 880 lbs (400 kg). The weight
rating is based on an evenly distributed load.
SAFETY
V 0.1
WARNING! Read and understand all instructions before using this device. The operator must follow
basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.
Information which is particularly important is distinguished in this manual by the following notations:
FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT IN
SEVERE INJURY OR DEATH TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
CAUTION INSTRUCTIONS ARE PROCEDURES TO PREVENT DAMAGE TO
THE VEHICLE OR INJURY TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
A NOTE provides key information to make procedures easier or clearer.NOTE:
3
8825770
V 0.1
11. Do not load items on the top edges of the bucket.
12. Distribute the load evenly within the bucket and use a tiedown when appropriate.
13. Do not stack items excessively high in the bucket. Ensure there is sufficient clearance
for both the width and height of the load before entering a passage or doorway.
14. Do not use this wheelbarrow for transporting passengers.
15. This wheelbarrow is not intended for public highway, roadway, or sidewalk use.
16. Never operate the machine when it is need of repair or is in poor mechanical condition.
Replace damaged, missing or failed parts before operating. Use only original
replacement parts, including the battery, to keep the machine in safe working condition.
17. Do not use the battery charger on other products.
18. Do not use the wheelbarrow on surfaces or for transporting objects that can cause
damage to the pneumatic tires or tubes. DO NOT INFLATE TIRES TO MORE THAN
30 PSI (2.07 BAR).
19. It is recommended that the wheelbarrow be inspected for damage before each use.
20. Do not use the wheelbarrow or its charger in water or wet environments. Long
exposure to moisture such as rain or snow may cause the electrical system to
malfunction potentially resulting in electric shock.
21. If it is necessary to handle the battery, wear appropriate personal protective equipment
(PPE).
22. Immediately turn the power switch key off if the machine produces smoke or emits a
burning smell. Do not attempt to operate the machine until repaired by a qualified
technician.
23. As a precautionary measure, keep a class C fire extinguisher on hand when operating
this electric wheelbarrow.
SAFETY (cont’d)
1. Check your machine before starting it. Make sure all nuts, bolts, etc., are securely
tightened.
2. Never operate the machine when it is in need of repair or is in poor mechanical
condition. Replace damaged, missing, or failed parts before using it. Check that the
battery is charged. Keep the machine in safe working condition.
3. Avoid accidental starting. Be sure the power switch key is off before transporting the
machine or performing any maintenance or service on the unit. Transporting or
performing maintenance or service on a machine with its switch on invites accidents.
PRE-OPERATION SAFETY
4
8825770
PRE-OPERATION SAFETY (Cont’d)
V 0.1
4. Thoroughly inspect the area to be worked, keep the working area clean and free of
debris to prevent tripping. Operate on a flat level ground.
5. Never place any part of your body where it would be in danger if movement should
occur during assembly, installation, and operation, maintenance, repairing or moving.
6. Keep all bystanders, children, and pets at least 25 feet (7.5m) away. If you are
approached, stop the unit immediately.
7. Do not mount anything in the bucket and never carry passengers.
8. Do not overload the machine capacity.
9. Never park the machine in a place with unstable ground which could give way,
particularly when it is full.
10. Engage the brake when turning the power switch key to the ON position.
11. Operate the throttle slowly and carefully according to instructions and with feet away
from the moving parts. Use the throttle to ensure a comfortable speed, let the motor do
the work.
12. Drive at a safe speed, adjust the speed to the slope of the land, the surface conditions
of the road, and the weight of the load.
13. Never leave the operating position when the motor throttle is operated.
14. Always hold the unit with both hands when operating. Keep a firm grip on the
handlebars. Be aware that the machine may unexpectedly bounce upward or jump
forward if the machine should strike buried obstacles such as large rocks or roots.
15. Use extreme caution when in reverse or pulling the machine towards you.
16. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads.
Stay alert for hidden hazards or traffic.
17. On soft ground, use the low speed setting. Do not rapidly accelerate, turn sharply, or
stop.
18. Pay the utmost attention when working on frozen ground as the machine may tend to
skid.
19. Do not operate the machine in confined areas where there may be a risk of crushing
the operator between the machine and another object.
20. Never operate the machine on slopes where angle is over 15°.
21. When operating on a slope, whether moving forward or in reverse, always make certain
that the weight is evenly balanced.
22. Always move in directions parallel with the slope. Maintain a slow and steady speed.
23. When unloading the carrier deck, the center of gravity will change continuously and the
ground conditions will be essential for the stability of the machine. Use extra caution
and control when unloading the carrier deck on soft surfaces.
5
8825770
V 0.1
ASSEMBLY
This wheelbarrow is mostly assembled at the factory however there are still some steps that
remain to be completed prior to use. Follow the unpacking and assembly steps below to
complete the assembly.
Unpackaging
• Unpacking and assembly should be done on a clean, well-lighted, and LEVEL surface.
• Allow sufficient workspace so the packaging and other parts may be easily organized.
• Assembly should only be performed by a competent adult who is familiar with basic safety and tools required
for assembly.
• Review this assembly procedure and familiarize yourself with the wheelbarrow parts before attempting
assembly
6
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
Front Wheel Drivetrain
1 Main Frame 7 Front Wheel 13 Brake Disc
2 Bucket 8 Drive Unit 14 Brake Caliper
3 Lower Bucket Frame 9 Drive Lever 15 Brake Lever
4 Bucket Latch 10 Rear Caster Wheel 16 Upper Bucket Frame
5 Throttle/Right Handle 11 Battery Box 17 Handle Adjustment Knob
6 Left Handle 12 Controller Box 18 Charging Port
<Parts>
8825770
V 0.1
The wheelbarrow and its parts are wrapped in bubble wrap and packaged in a corrugated
box for shipment. Use a sharp object to cut through the tape on the top of the box while
taking care not to cut too deep as this may scratch the powder coated partsor cut through
loose brake or electrical cables.
Step Description
1. Remove the contents of the box and check that
everything is included:
2. The handle frame is unattached and on top of the main
body attached by the control cables. Carefully insert the
handle frame into the sockets on the main body and
secure in place with the provided bolts and nuts.
3. Insert the left and right handles into the handle frame
sockets, adjust the handles to a comfortable position
and secure in place using the handle adjustment knobs.
4. Place the Drive Lever onto the stud of the Drive Actuator
Box and secure it in place by tightening the bolt on the
bottom of the lever.
5. Assemble and tighten the upper bucket frame to the
lower bucket frame using the four bolts and nuts on the
upper bucket frame.
6. Place the assembled bucket frame onto the main body
and use the bucket pivot bolts and nuts to attach the
frame. The frame should pivot smoothly on the main
body.
7. Remove the six bolts and nuts on the bucket frame and
use these to attach the bucket to the bucket frame.
8. Plug the Charger output cable into the Charging Port.
9. Plug the Charger into an outlet and let the battery
charge for at least 8 hours.
10. Read the instructions regarding OPERATING prior to
using the cart.
ASSEMBLY (Cont’d)
7
Main Body 1pc Battery Charger 1pc
Bucket 1pc Bucket Pivot Bolts and Nuts 2pcs
Lower Bucket Frame 1pc Handle Adjustment Knobs 2pcs
Upper Bucket Frame 1pc Keys 3pcs
Drive Shift Lever 1pc Tool Set 1set
Plastic zip tie 4pcs Owners Manual 1pc
8825770
V 0.1
OPERATING
READ AND UNDERSTAND ALL WARNINGS BEFORE OPERATING THIS EQUIPMENT.
This wheelbarrow is not a toy. Do not permit children to operate this machine at any time.
Brake Lever
Parking Brake Lock
Forward/Reverse Switch
Battery Indicator
Power Switch
Key
Throttle Grip
Brake Lever
Throttle
Drive Lever
Brake Lever – The brake lever is located on the left
handle bar. Squeezing this lever will engage the disc
brake to stop the machine. Be sure to release the
throttle when braking. To engage the parking brake lock,
squeeze the lever and engage the lock. Squeeze the
brake lever again to release the lock. When turning the
power switch key on, squeeze the brake lever to prevent
the machine from moving.
Throttle – The right handle bar has the throttle grip and
also includes the power switch key, forward/reverse
switch and the battery indicator. Turning the power
switch key to the ON position will activate the machine,
and the battery indicator will display the amount of
battery power in 20% increments. Recharge the battery
when the indicator is red. To set the direction of travel,
use the forward/reverse rocker switch. Do not operate
this switch unless the machine is stopped and throttle is
disengaged. The drive motor will automatically turn off if
it is switched while moving. Rotate the throttle grip
slowly to energize the motor and begin moving. The
throttle grip is spring loaded and will return to the 0
position de-energizing the motor when released.
Drive Lever – The drive lever is located on the left side
of the main frame. This lever is used to engage and
disengage the motor and the drive gearbox. When it is in
the OFF position, the gearbox is disengaged (neutral)
and the machine may be pushed by hand. In the ON
(Drive) position, the gearbox is engaged to the motor
and may be operated normally.
Speed Switch – The speed switch is located on the left
side of the main frame and underneath the bucket next
to the battery. Use this switch to change between low
and high speed setting. Do not attempt to change
speeds while the machine is moving. Be sure that the
machine is stopped and the parking brake lock is
engaged before changing the speed setting.
Speed Switch
Introduction
8
Low/High
Speed Switch
8825770
V 0.1
OPERATING (Cont’d)
Loading the Bucket – When loading the bucket, make
sure the bucket latch is engaged and ensure the load is
evenly distributed and centered. Failure to center the
load may cause the machine to be unbalanced and may
tip over. Tiedown straps are always recommended.
Do not overload the bucket or stack things on top of the
bucket edges.
Handle Adjustments – The handles may be adjusted for
comfort. The handles may be rotated to a storage
position as shown in order to save space, they may also
be rotated outwards to a comfortable position for the
operator. To rotate the handles, loosen the handle
adjustment knobs and rotate the handles into the
desired position. Tighten the adjustment knobs to
secure in place.
The height of the handles can be adjusted in three 6 CM
(2-3/8in) steps. To adjust the height of the handles,
loosen the handle adjustment knobs enough so the
handles can be freely moved up or down. Each step on
the handle tube has an indicator groove and a clamping
groove. Move the handle so that the indicator groove is
aligned with the top of the tube socket, and tighten the
adjustment knob so the handle does not move.
Tires – There are two pneumatic tires on the front of the
vehicle, and two no-flat casters on the rear. The front
tire size is 13x5.00-6 and has an inflatable tube inside.
Check the tire air pressure often and do not exceed the
maximum tire pressure of 30 PSI. Always ensure both
tires have the same pressure. Improperly inflated tires
will affect the load capacity and handling.
9
Handle Height
Adjustment
Handle
Adjustment Knob
Indicator groove
Clamping groove
Handle Rotation
Brake Caliper
Brake Disc
Brake Adjusting Nut
Brake System – The brake system consists of a pair of hydraulically operated disc brakes which are
mechanically actuated by a brake hand lever. The braking force is set at the factory, however after
extended use it may be necessary to adjust it. To adjust the braking force, tighten the brake cable by
extending the adjusting nut on the brake handle.
Never operate a machine that has a braking problem. Contact the dealer or a qualified brake
mechanic if the problem cannot be remedied yourself.
Avoid using the machine in wet or damp environments as this will affect braking. Always test for
proper brake operation prior to using the machine.
8825770
V 0.1
OPERATING (Cont’d)
10
Dumping the bucket – When dumping the bucket,
release the right handle/throttle and squeeze the brake
lever with your left hand. Release the bucket latch then
lift the bucket handle with your right hand.
If the load is too heavy to lift with one hand, engage the
parking brake lock before lifting the bucket handle to
ensure the machine will not move while dumping.
Drivetrain – The drivetrain consists of a DC powered
drive motor, a speed reduction gearbox, and a
differential gear. This system is adjusted at the factory
and should not need repair or adjustment. The speed
reduction gearbox can be disengaged and engaged by
shifting the drive lever mounted on the left side of the
rear frame. Disengaging the drive will allow the machine
to be pushed manually.
Do not engage or disengage the drive while the machine
is on. This may damage the drive motor or the speed
reduction gearbox. Always stop the machine, engage the
brake, and turn the power switch key into the off
position prior to shifting the drive lever.
Battery – The battery is a rechargeable 24VDC, 24AH
Encapsulated Lead-Acid Battery which does not require
maintenance or adjustment. It may be removed from
the machine for charging by releasing and lifting the
bucket, unplugging the 3-prong connector, and undoing
the hook and pile strap. It is recommended that the
battery be charged in the machine, however if charging
externally, the charging port and 3-prong connection
may also be removed from the machine. Contact the
distributor if additional batteries or connectors are
desired. Batteries will naturally loose their charge while
not in use for extended periods, always charge the
battery fully before use and every two months when in
storage. The battery life deteriorates over time and may
need to be replaced when the output voltage becomes
too low. When this occurs, contact the distributor for a
replacement battery.
Bucket Latch
Bucket Handle
Drive Motor
Reduction Gearbox
Drive Motor Power Cable
Drive Actuator Cable
Differential
Brake Tube
Brake Caliper
Brake Disc
3-Prong Connector
8825770
V 0.1
OPERATING (Cont’d)
Do not attempt to open or repair the battery. Use only original replacement parts by contacting the distributor.
Used batteries should be disposed of properly, contact the local government for information regarding
disposal.
POISON - CAUSES SEVERE BURNS
The battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, or clothing.
To prevent accidents, neutralize excess acid with baking soda and thoroughly rinse the area with water.
In case of:
SKIN CONTACT: rinse with water, remove and wash wetted clothing.
INHALATION OF ACID MIST: inhale fresh air, seek advice of a medical doctor.
CONTACT WITH THE EYES: rinse under running water for several minutes, seek immediate medical
attention.
SWALLOWING or INGESTION: drink large quantities of milk or water, followed by milk of magnesia,
vegetable oil, raw beaten eggs, or swallow activated carbon, do not induce vomiting. Call a poison
control center or doctor immediately.
11
Charger – The charger operates with an input voltage
between 100VAC and 240VAC, and either 50 or 60 Hz
without needing to adjust. Its output is 29VDC, 3.5A.
The charger should not be used to charge other
products. Doing so may result in damage to the charger
or the other product.
To use the charger, plug the charger output cable into
the charging port on the machine, then plug the charger
AC cable into a suitable AC receptacle. The charge
indicator light will illuminate RED when the battery is
charging, and will illuminate GREEN when the battery is
fully charged. Allow up to 8 hours to fully charge a
battery. If the lamp fails to illuminate, or if the charge
indicator light does not turn GREEN after 12 hours,
unplug the AC cable and check to see if the battery or
charger needs replacement.
Charge Indicator Light
Charger Output Cable
Charger AC Cable
8825770
PARTS LIST
PARTS LIST (Refer to the parts drawing earlier in this manual)
Always use original replacement parts
Item
Number
Item Name Part Number Quantity
① Main Frame ZH4-004-1 1
② Bucket ZH020-9000-1 1
③⑯ Bucket Frame & Holder ZH020-9000-2 1
● Bucket Holder Rubber ZH020-9000-3 2
④ Bucket Latch ZH001-2002 1
⑤ Right Handle ZH001-4000 1
● Throttle Unit ZH001-4006 1
● Power Switch ZH001-4006-1 1
● Forward/Reverse Switch ZH001-4007 1
● Battery Indicator ZH001-4006-2 1
⑥ Left Handle ZH001-4003 1
● Brake Lever ZH001-4003-1 1
● Brake Cable ZH001-4004 1
⑦ Front Wheel ZH001-1001-2 2
⑧ Drive Unit ZH-002 1
● Motor ZH-002-1 1
● Speed Reduction Gearbox ZH4-003 1
● Differential ZH4-003-1 1
⑨ Drive Lever ZH4-011 1
● Drive Actuator Cable ZH4-011-01 1
⑩ Rear No-Flat Caster ZH001-3002 2
⑪ Battery ZH001-6000 1
● Battery Harness ZH001-6000-01 1
● Battery Charger ZH001-1100 1
⑫ Controller Box ZH001-7000 1
⑬ Brake Disc ZH001-0005 2
⑭ Brake Caliper ZH001-0003 1
⑮ Brake Lever ZH001-4003-1 1
⑰ Handle Adjustment Knob ZH001-3003 2
⑱ Charging Port Connector ZH4-012 1
V 0.18825770
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