Sauder 421191 Operating instructions

sauder.comsauder.com

Storage Cabinet

Model 421191

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-28

Français pg 29-32

Español pg 33-36

Lot # 530096 05/28/19

Purchased: __________________

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Share your journey!

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.

Prefer the phone? Give us a ring at

1-800-523-3987.

Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)

You'll love what we

have in storage.

A RIGHT END (1)

B LEFT END (1)

C UPRIGHT (1)

D BOTTOM (1)

E ADJUSTABLE SHELF (5)

F VALANCE (1)

G SKIRT (1)

H FRONT LEG (2)

I SHELF MOLDING (6)

J LOWER DOOR MOLDING (1)

K UPPER DOOR MOLDING (1)

L FIXED SHELF (1)

M2 BACK (1)

N TOP (1)

O SLIDING DOOR (1)

P REAR LEG (2)

Table of Contents Assembly Tools Required

2-3

4-5

6-28

29-32

33-36

37-38

39

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

421191 www.sauder.com/servicePage 2

Straight Edge Screwdriver

Part Identiﬁ cation

Now you know

our ABCs.

A

B

C

D

E

F

G

H

I

J

K

L

M2

N

O

P

H

P

E

I

421191www.sauder.com/service

Page 3

155M

RETAINING

BAR - 2

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

PLASTIC

WASHER - 6

9I

METAL

PIN - 20

1R

29M

BUMPER CARD - 2

CAM SCREW - 16

8F

NAIL - 60

1N

HIDDEN CAM - 30

1F

CAM DOWEL - 14

2F

RUBBER

SLEEVE - 20

2R

DOOR WHEEL - 2

98M

DOOR

STOP - 2

106M

WHEEL SUPPORT - 2

104M

111M

DOOR TRACK

TUBE - 1

PULL - 1

149K

110M

DOOR TRACK - 1

TAPE CARD - 2

4M

421191 www.sauder.com/servicePage 4

ADJUSTABLE

GLIDE - 4

18E

PROPEL NUT - 4

14M

METAL

BRACKET - 7

4G

APPLIQUE CARD - 5

79P

109M

BARREL

NUT - 4

152M

LONG BARREL

NUT - 2

105M

DOOR TRACK

SUPPORT - 3

FURNITURE TIPPING RESTRAINT KIT - 1

97

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

BLACK 9/16" LARGE HEAD SCREW - 18

1S

BLACK 1-15/16" FLAT HEAD SCREW - 2

113S

BLACK 5/8" FLAT HEAD SCREW - 2

123S

BROWN 1/2" PAN HEAD SCREW - 4

125S

126S

BROWN 5/8" FLAT HEAD SCREW - 3

BLACK 3/8" MACHINE SCREW - 4

127S

421191www.sauder.com/service

Page 5

15S

SILVER 5/8" MACHINE SCREW - 2

BLACK 3/4" PAN HEAD SCREW - 6

85S

BLACK 5/8" LARGE HEAD SCREW - 4

140S

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/service/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratching your unit or the ﬂ oor.

å

Push fourteen HIDDEN CAMS (1F) into the ENDS (A and B),

UPRIGHT (C), BOTTOM (D), and FIXED SHELF (L). Then,

insert the metal end of a CAM DOWEL (2F) into each

HIDDEN CAM.

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

1F

2F

(14 used)

Do not tighten the HIDDEN CAMS in this step.

A

B

C

D

L

421191 www.sauder.com/servicePage 6

å

Push sixteen HIDDEN CAMS (1F) into the long edges

of the ENDS (A and B).

Step 2

1F

Arrow

(16 used)

Arrow

1F

Arrow

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

A

B

421191www.sauder.com/service

Page 7

Step 3

8F

å

Turn sixteen CAM SCREWS (8F) into the LEGS (H and P).

(16 used)

Remember:

Righty tighty.

Lefty loosey.

421191 www.sauder.com/servicePage 8

P

H

å

Fasten one of each LEG (H and P) to the RIGHT END (A).

Tighten eight HIDDEN CAMS.

Step 4

A

H

P

1

2

Surface with

HIDDEN CAMS

Edge with

CAM DOWELS

These surfaces

should be even.

The LEGS will

overhang this edge.

421191www.sauder.com/service

Page 9

These surfaces

should be even.

Step 5

å

Fasten the remaining two LEGS (H and P) to the LEFT

END (B). Tighten eight HIDDEN CAMS.

B

H

P

Surface with

HIDDEN CAMS

Edge with

CAM DOWELS

The LEGS will

overhang this edge.

421191 www.sauder.com/servicePage 10

These surfaces

should be even.

These surfaces

should be even.

å

Fasten the UPRIGHT (C) to the BOTTOM (D). Use two

BLACK 1-15/16" FLAT HEAD SCREWS (113S).

Step 6

Surface without

HIDDEN CAMS

Surface with

HIDDEN CAMS

D

C

Notch

BLACK 1-15/16" FLAT HEAD SCREW

(2 used in this step)

113S

These holes must be here.

Finished edge

421191www.sauder.com/service

Page 11

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

Step 7

å

Fasten the FIXED SHELF (L) to the UPRIGHT (C). Tighten

two HIDDEN CAMS.

å

Slide one of the SHELF MOLDINGS* (I) onto the notched

edge of the FIXED SHELF (L).

å

*U.S. Patent No. 5,499,886

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

Surface with

HIDDEN CAMS

C

L

Slide the SHELF MOLDING (I)

onto the notched edge.

Notched edge

The groove is

closer to this edge.

Some assembly

(and snacks) required.

I

421191 www.sauder.com/servicePage 12

Step Step 8

å

Fasten the RIGHT END (A) to the BOTTOM (D). Tighten

two HIDDEN CAMS.

å

Fasten the LEFT END (B) to the BOTTOM (D) and FIXED

SHELF (L). Tighten four HIDDEN CAMS.

Arrow

Minimum

190 degrees

Maximum

210 degrees

B

Surface without

HIDDEN CAMS

A

Surface with

HIDDEN CAMS

Edge with

CAM DOWELS

Edge with

CAM DOWELS

D

L

421191www.sauder.com/service

Page 13

Step

å

Open the FURNITURE TIPPING RESTRAINT KIT (97)

and fasten the SAFETY STRAP to the TOP (N). Use the

provided BLACK 9/16" LARGE HEAD SCREW.

å

NOTE: Position the SAFETY STRAP exactly as shown.

å

Fasten the TOP (N) to the ENDS (A and B) and

UPRIGHT (C). Tighten six HIDDEN CAMS.

Step 9

Arrow

Minimum

190 degrees

Maximum

210 degrees

B

A

C

N

Surface with holes

These holes must be here.

421191 www.sauder.com/servicePage 14

Meet Part (N). This component has been

engineered to be lighter, stronger, faster…

well ok. Not technically faster. But

deﬁ nitely makes for a sturdier Storage

Cabinet that’s easier to assemble and

friendlier to the environment.

BLACK 9/16" LARGE HEAD SCREW

(1 used in this step)

Safety strap

97

Step

421191www.sauder.com/service

Page 15

Step 10

å

Fasten seven METAL BRACKETS (4G) to the ENDS (A and B),

BOTTOM (D), and TOP (N). Use seven BLACK 9/16" LARGE

HEAD SCREWS (1S).

å

Fasten the SKIRT (G) to the BOTTOM (D). Use three BLACK

9/16" LARGE HEAD SCREWS (1S) through the METAL

BRACKETS and into the SKIRT.

å

NOTE: There are no pre-drilled holes in the SKIRT. The

SCREWS will tighten into the groove.

å

Fasten the VALANCE (F) to the ENDS (A and B) and TOP (N).

Use four BLACK 9/16" LARGE HEAD SCREWS (1S) through

the METAL BRACKETS and into the VALANCE.

å

NOTE: The SCREWS will tighten into the groove.

BLACK 9/16" LARGE HEAD SCREW

(14 used in this step)

1S

The groove is

closer to this edge.

The holes are

closer to this edge.

D

B

A

N

G

F

Surface with holes

4G

Step Step 11

NAIL

(60 used in this step)

1N

å

Carefully turn your unit over onto its front edges.

å

Unfold the BACK (M2) and lay it over your unit.

å

A perforation in the BACK (M2) has been provided for access

to the SAFETY STRAP. Punch out the perforation and push the

SAFETY STRAP through the hole.

å

Fasten the BACK (M2) to the REAR LEGS (P). Use four BLACK

9/16" LARGE HEAD SCREWS (1S).

å

Finish fastening the BACK (M2) to your unit using the NAILS (1N).

å

NOTE: Be sure to tap NAILS into the holes

that line up over the UPRIGHT (C).

Unﬁ nished

surface

M2

421191 www.sauder.com/servicePage 16

BLACK 9/16" LARGE HEAD SCREW

(4 used in this step)

1S

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

Before fastening the BACK,

punch out the perforation

and push the SAFETY

STRAP through the hole.

A

C

NOTE: Fasten the BACK with

four BLACK 9/16" LARGE

HEAD SCREWS (1S) before

using the NAILS (1N).

P

å

Use a hammer to drive a PROPEL NUT (14M) into the

holes in the LEGS (H and P). Now, turn an ADJUSTABLE

GLIDE (18E) completely into each PROPEL NUT.

Step 12

421191www.sauder.com/service

Page 17

18E

14M

H

P

Step 13

å

Carefully stand your unit upright.

å

Insert the DOOR TRACK (110M) into the groove in

the BOTTOM (D).

å

NOTE: You may need to gently tap the DOOR TRACK

into the groove in the BOTTOM using your hammer.

D

Groove

Pro Tip: Lift with your

legs. And, you know,

your arms.

421191 www.sauder.com/servicePage 18

110M

The groove in the

DOOR TRACK

should be facing up.

Step 14

421191www.sauder.com/service

Page 19

å

Position your unit in its ﬁ nal location. We recommend using the SAFETY STRAP for added stability.

å

NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall

stud, go to your local hardware store for proper hardware.

å

INSTALLATION INSTRUCTIONS:

1. Insert the SAFETY DRYWALL ANCHOR through the WASHER and one end of the SAFETY STRAP.

2. Using a Phillips screwdriver or a hand drill, press the screw slightly onto the drywall just below the top surface of your

unit so the SAFETY STRAP will not be visible.

3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips through.

4. Turn the screw until it is ﬂ ush against the wall and you feel a ﬁ rm resistance.

5. Continue to turn until the screw starts spinning freely.

å

NOTE: Before moving your unit to a di erent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The

nylon sheath will remain behind your wall.

Safety

drywall

anchor

Safety strap

Washer

97

Step 15

å

Fasten three DOOR TRACK SUPPORTS (105M) to the

VALANCE (F). Use three BROWN 5/8" FLAT

HEAD SCREWS (126S).

å

NOTE: Be sure to position the DOOR TRACK SUPPORTS

exactly as shown.

Large hole

BROWN 5/8" FLAT HEAD SCREW

(3 used in this step)

126S

421191 www.sauder.com/servicePage 20

F

105M

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