Beckhoff C6032 User manual

Brand: Beckhoff

Model: C6032

Type: User manual

C6032 |

Industrial PC

Manual | EN

2/20/2020 | Version: 1.0

Table of contents

Industrial PC 3Version: 1.0

Table of contents

1 Notes on the documentation ....................................................................................................................5

2 For your safety...........................................................................................................................................6

2.1 Description of safety symbols............................................................................................................6

2.2 Intended use......................................................................................................................................6

2.3 Fundamental safety instructions........................................................................................................7

2.4 Operator's obligation to exercise diligence ........................................................................................7

3 Product overview.......................................................................................................................................8

3.1 Structure ............................................................................................................................................9

3.2 Name plate ......................................................................................................................................13

4 Commissioning........................................................................................................................................14

4.1 Transport and unpacking.................................................................................................................14

4.2 Installation in the control cabinet .....................................................................................................14

4.2.1 Dimensions ...................................................................................................................... 16

4.2.2 Preparation of the control cabinet.................................................................................... 17

4.3 Connecting the Industrial PC...........................................................................................................18

5 Operation..................................................................................................................................................19

5.1 Switching the Industrial PC on and off.............................................................................................19

5.2 Decommissioning ............................................................................................................................20

6 Maintenance.............................................................................................................................................21

6.1 Cleaning ..........................................................................................................................................21

6.2 Maintenance ....................................................................................................................................21

6.3 Replacement of device components ...............................................................................................21

6.3.1 Replacing the battery....................................................................................................... 22

6.3.2 Replacing the storage media ........................................................................................... 22

6.3.3 Replacing the fan............................................................................................................. 23

7 Troubleshooting ......................................................................................................................................24

8 Technical data..........................................................................................................................................25

9 Appendix ..................................................................................................................................................26

9.1 Service and support.........................................................................................................................26

9.2 Approvals.........................................................................................................................................27

Table of contents

Industrial PC4 Version: 1.0

Notes on the documentation

Industrial PC 5Version: 1.0

1 Notes on the documentation

This description is only intended for the use of trained specialists in control and automation engineering who

are familiar with the applicable national standards.

The following instructions and explanations must be followed during installation and commissioning of the

components. The qualified personnel must ensure that the application of the described products meets all

safety requirements, including all applicable laws, specifications, regulations and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under

development. For that reason the documentation is not in every case checked for consistency with

performance data, standards or other characteristics. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No claims for the modification of

products that have already been supplied may be made on the basis of the data, diagrams and descriptions

in this documentation. All illustrations shown are only examples. The configurations depicted may deviate

from the standard.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS®

are registered and licensed brands of Beckhoff Automation GmbH. Other designations used in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of

the owners.

Patents

The EtherCAT Technology is covered, including but not limited to the following patent applications and

patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with the corresponding applications

and registrations in various other countries. The TwinCAT Technology is covered, including but not limited to

the following patent applications and patents: EP0851348, US6167425 with corresponding applications or

registrations in various other countries.

well as the communication of its contents to others without express authorization are prohibited. Offenders

model or design.

Delivery state

All the components are supplied in particular hardware and software configurations appropriate for the

application. Modifications to hardware or software configurations other than those described in the

documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

For your safety

Industrial PC6 Version: 1.0

2 For your safety

The signal panel and its meanings are explained in the chapter on safety. They contain fundamental safety

instructions that are essential for the avoidance of personal injuries and damage to property.

Exclusion of liability

Liability on the part of Beckhoff Automation GmbH & Co. KG is excluded in the following cases:

• Failure to comply with this documentation

• Improper use

• Use of untrained personnel

• Use of unauthorized spare parts

2.1 Description of safety symbols

The following safety symbols are used in these operating instructions. In order to avoid personal injuries and

damage to property, read and follow the safety and warning notices.

Warning of personal injuries:

DANGER

Disregarding the safety notice will lead to death or serious injuries.

WARNING

Disregarding the safety notice may lead to death or serious injuries.

CAUTION

Disregarding the safety notice may lead to minor injuries.

Warning of damage to property:

NOTE

Disregarding the notice may lead to damage to property.

2.2 Intended use

The C6032 is an Industrial PC for space-saving installation in the control cabinet. It is intended for use as a

control system for automation, visualization and communication in machine construction and plant

engineering.

The Industrial PC was developed for a work environment that conforms to protection class IP20. It is

protected against the penetration of fingers and solid foreign bodies of 12.5 mm or larger in size. It is not

protected against water. Operation of the devices in wet and dusty environments is not permitted, unless

specified otherwise. The specified limits for electrical and technical data must be adhered to.

For your safety

Industrial PC 7Version: 1.0

Improper use

Do not use the Industrial PC in the following areas:

• potentially explosive atmospheres

• Areas with extreme environmental conditions, such as particularly high or low temperatures above and

below the operating temperature range

• Areas in which the device is loaded beyond the EMC interference immunity

• Areas (e.g. residential areas) in which the EMC requirements for interference emissions are

inadequate

• Areas in which the device is loaded beyond its shock resistance

• Dusty and wet areas

2.3 Fundamental safety instructions

The following safety instructions must be observed when handling the Industrial PC.

Application conditions

• Do not use the Industrial PC under extreme environmental conditions. Protect the device against dust,

moisture and heat and keep the ventilation slits free.

• Never use the Industrial PC in potentially explosive atmospheres.

• Do not carry out any work on the Industrial PC when it is live. Always switch off the supply voltage for

the device before mounting it, replacing device components or rectifying malfunctions.

• Never connect the Industrial PC during a thunderstorm. There is a risk of electric shock.

Damage to property, loss of data and impairment of functions

• Only make the documented modifications to the hardware and software configurations. Unauthorized

modifications of these configurations can limit the function or lead to damage to property and loss of

data.

• Ensure that only trained qualified persons with a control and automation technology background,

operate the Industrial PC. Use by unauthorized persons can lead to damage to property and loss of

data.

• Protect the power supply cable with a fuse with a max. rating of 16A. The functionality may be

impaired if the fuse rating is too high.

• In case of fire, extinguish the Industrial PC with powder or nitrogen.

2.4 Operator's obligation to exercise diligence

The operator must ensure that

• the products are used only for their intended purpose (see chapter 2.2 Intended use).

• the products are only operated in sound condition and in working order.

• the products are operated only by suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational safety and environmental protection

aspects, and is familiar with the operating instructions and in particular the safety instructions contained

herein.

• the instruction manual is in good condition and complete, and always available for reference at the

location where the products are used.

Product overview

Industrial PC8 Version: 1.0

3 Product overview

Fig.1: C6032

The C6032 Industrial PC extends the range of ultra-compact Industrial PCs by a high-performance modular

device for installation in the control cabinet. The second board level for modular interface and function

extensions enables adaptation to specific applications and requirements. Various compact PCle modules are

available as ordering options for this.

Thanks to the Intel

Core™-i processors with a computing performance up to Core™ i7 with four cores

clocked at 3.6 GHz, you can use the Industrial PC for the following applications, among others:

• extensive axis controllers

• complicated HMI applications

• short cycle times

• high-volume data handling

• diverse automation and visualization tasks

The basic equipment of the C6032 includes the following aspects:

• 4 GB DDR4 RAM, expandable to 32 GB

• 40 GB M.2 SSD, 3D Flash, extended temperature range

• Graphic adapter integrated in the Intel

processor, 2 DisplayPort connections

• on-board Ethernet adapter with 4 x 100/1000BASE-T connection

• 4 x USB 3.0

• 2 accessible slots for M.2 SSDs

• 2 PCle compact module slots for the insertion of Beckhoff PCle compact modules ex factory

The operating systems Windows 7 or Windows 10 as well as a second M.2 SSD in the RAID group are

optional. Moreover, eight different CPU types are available. TwinCAT 3, the version of the Beckhoff

automation software that was specially developed for multi-core processors, can use the two-core and four-

core processors of this Industrial PC generation in the same way as its predecessor TwinCAT 2 with its

single-core support.

Product overview

Industrial PC 9Version: 1.0

3.1 Structure

Fig.2: C6032 structure – basic configuration

Table1: Key - C6032 structure

No. Component Description

1 Protective conductor connection

Low-resistance protective earthing

of the Industrial PC

2 Power supply (X101) Connection of the power supply

and external wiring of the Industrial

3 Status LEDs Status display for UPS-OCT,

power, hard disk, TwinCAT

4 Ethernet interfaces RJ45 (X102 -

X105)

Connection of the Industrial PC to

a 100/1000BASE-T network

5 USB 3.0 interfaces (X106-109) Connection of peripheral devices,

USB 3.0 standard supported

6 DisplayPorts (X110, X111) Transmission of the video signal

7 Side cover Access to battery, storage media

and fan

8 Name plate Information on the equipment of

the Industrial PC

9 Mounting plate Plate for mounting the Industrial

PC with its rear panel in the control

cabinet

10a PCle module slot 1 Insertion of Beckhoff PCle

Compact modules

10b PCle module slot 2 Insertion of Beckhoff PCle

Compact modules

Product overview

Industrial PC10 Version: 1.0

Fig.3: C6032_standard connections

Power supply (X101)

The Industrial PC is equipped with a 24V

power supply unit. The power supply and external wiring are

connected to the Industrial PC via the 4-pin voltage connector (Phoenix DFMC 4.5/2-STF-3.5 BK –

1708595).

Fig.4: C6032_voltage connector

Table2: Pin assignment voltage connector

Pin Function

GND 0V

24V + Power supply

P-S Power status output

ON PC_ON input

The connector is specified for 8 A and can accept cable cross-sections of up to 1.5 mm

The power supply connector is included in the scope of delivery.

Network connections LAN1, LAN2, LAN3, LAN4 (X102-105)

The RJ-45 sockets (X102-X105) enable the connection of the PC to a 100/1000BASE-T network.

USB 3.0 interfaces (X106-109)

The USB interfaces are used to connect peripheral devices with a USB connection.

DisplayPorts (X110, X111)

The DisplayPorts (X110, X111) are for the transmission of the video signal.

Product overview

Industrial PC 11Version: 1.0

Protective conductor connection (PE)

The low-resistance protective earthing of the Industrial PC must be established via the screw connection.

The cabling in the control cabinet must be done in accordance with EN 60204-1:2006 PELV (Protective

Extra Low Voltage) so that one side of the circuit or one point of the energy source of this circuit is connected

to the protective conductor system.

Connect "PE" and "0 V" (24 V power supply) to the same potential (connected in the control cabinet).

NOTE

When disconnecting the ground to switch off the device, current can flow via the shield and cause damage

to property.

• To switch off the device, disconnect the 24 V line.

Any connected devices with their own power supply must have the same potential for "PE" and "GND" as the

Industrial PC system (no potential difference).

Status LEDs

Fig.5: C6032_Status LEDs

The four Status LEDs on the front side of the Industrial PC have the following meaning:

Table3: Meaning of the Status LEDs

Status LED Colors Meaning

UPS-OCT - not defined

PWR (Power) green

yellow

Computer on

Computer shutdown

HDD (hard disk) red Access to storage medium

TC (TwinCAT) red

blue

blue/red flashing

green

green/red flashing

TwinCAT Stop

TwinCAT Config

TwinCAT Config (fieldbus error)

TwinCAT Run

TwinCAT Run (fieldbus error)

Product overview

Industrial PC12 Version: 1.0

Interface options

Fig.6: C6032_modules

You can extend the Industrial PC beyond the basic equipment level by additional interfaces. The following

PCle Compact modules are available to you for this:

• USB 3.0

• Network connections RJ-45 Ethernet 100/1000BASE-T

• RS232 (serial interface for data transmission)

• RS485 (serial interface for data transmission)

• RS422 (serial interface for data transmission)

• CP-Link-4 (one-cable solution for remote operating units placed up to 100 m away)

The modules ordered are mounted ex factory (see arrow in fig. 6).

If you bought the device with the basic equipment, you can extend it later by the modules mentioned above.

To do this, replace the blank covers with the modules by undoing the two TX8 screws of the covers and

tightening them again after inserting the modules.

Product overview

Industrial PC 13Version: 1.0

3.2 Name plate

The name plate provides information on the equipment fitted to the Industrial PC. It is located on the right

side panel of the housing.

Fig.7: C6032_name plate

Table4: Key to name plate

No. Description

1 Manufacturer, including address

2 Model: The last four digits indicate the device

generation.

3 Serial number

4 Date of manufacture

5 Mainboard

6 CPU

7 Main memory

8 SSD hard disks

9 Power supply unit: 24 V DC

10 MAC addresses of the Ethernet interfaces (X102-

X105)

11 Optional PCle Compact modules

12 CE conformity, EAC conformity

13 FCC approvals

14 Variant number: Clear marking of the standard device

with selected ordering options

Commissioning

Industrial PC14 Version: 1.0

4 Commissioning

4.1 Transport and unpacking

The specified storage conditions must be adhered to (see chapter 8 Technical data).

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During

transport the device must therefore be protected from mechanical stress. Use the original packaging.

NOTE

Unfavorable weather conditions during transport can cause damage to the device.

• Protect the device against moisture (condensation) during transport in cold weather or in case of ex-

treme temperature fluctuations.

• Do not put the device into operation until it has slowly adjusted to the room temperature.

• Should condensation occur, wait for about 12 hours before switching the device on.

Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Keep the packaging for possible future transport.

3. Check your delivery for completeness by comparing it with your order.

4. Be sure to keep the documents supplied with the device. They contain important information about

how to use your device.

5. Check the contents for visible shipping damage.

6. Inform the Beckhoff Service Dept. in case of discrepancies between the packaging content and the or-

der or in the event of transport damage.

4.2 Installation in the control cabinet

The C6032 Industrial PC is designed for installation in control cabinets in machine and plant technology.

Please observe the environmental conditions prescribed for the operation (see chapter 8 Technical Data).

The Industrial PC is mounted according to the order with a flexible mounting device for the free orientation of

the connection level.

The following ordering options are available to you:

Table5: Mounting plate ordering options

Order option Execution

C9900-M668 Supplied with mounting plate for mounting on the

side panel

C9900-M669 Individual mounting plate for mounting on the side

panel

Commissioning

Industrial PC 15Version: 1.0

Fig.8: C6032_mounting plates

Figure 8 shows the two available mounting plates. In both cases, the plate is screwed to the right side panel

of the Industrial PC. You can rotate both mounting plates before screwing on so that the PC can be mounted

in the desired orientation for the cable entry in the control cabinet.

If you didn't choose an ordering option for mounting when ordering the device, you will automatically receive

the device with the mounting plate for mounting on the rear panel.

Commissioning

Industrial PC16 Version: 1.0

4.2.1 Dimensions

The dimensions of the Industrial PC and the mounting plate are used to prepare the control cabinet and to

mount the device correctly in the control cabinet.

NOTE

Mounting the device in a different way to that shown in the illustration may result in damage to the device.

• Mount the device only in the orientations shown in the documents.

All dimensions are in mm.

Mounting plate on the rear panel

M4 grounding

power - port

ethernet - port

USB 3.0 - port

display - port

PCIe - module

Vorderansicht

104

63.1

145

150

129

135

103.5

Seitenansicht

Draufsicht

Rückansicht

39.1 65

Ø 4,2

132 9

Fig.9: C6032_Mounting plate on the rear panel

Commissioning

Industrial PC 17Version: 1.0

Mounting plate on the side panel

M4 grounding

power - port

PCIe - module

ethernet - port

USB 3.0 - port

display - port

Vorderansicht

Seitenansicht

Draufsicht

106

Rückansicht

140

102

157

7.5

132 15

129

Ø 4,2

Fig.10: C6032_Mounting plate on the side panel

4.2.2 Preparation of the control cabinet

The control cabinet must be equipped with the drill holes for the fastening screws according to the device

dimensions of the PC (see chapter 4.2.1 Dimensions)

NOTE

Extreme environmental conditions can cause damage to the device.

• Avoid extreme environmental conditions.

• Protect the device against dust, moisture and heat.

• Do not block the ventilation slits of the device.

When installing in the control cabinet, note that there must be 5 cm of free space around the PC for air

circulation and for opening the PC.

Commissioning

Industrial PC18 Version: 1.0

4.3 Connecting the Industrial PC

CAUTION

Risk of electric shock!

Connecting the Industrial PC during a thunderstorm can lead to electric shocks.

• Never plug in or unplug the Industrial PC's cables during a thunderstorm.

Earthing measures

The low-resistance protective earthing of the Industrial PC must be established via the screw connection.

Connect the earthing point on the Industrial PC (see chapter 3.1 Structure) with a low-resistance connection

to the central earthing point of the panel in the control cabinet into which the PC is installed.

Connecting cables

NOTE

Incorrect connection of cables to the Industrial PC can lead to damage to property.

• Always disconnect the power plug before connecting cables.

• Please read the documentation for the external devices prior to connecting them.

The connectors are located on the front side of the Industrial PC and are documented in chapter 3.1

Structure.

Proceed as follows to connect the cables to the Industrial PC:

1. Switch off all the devices that are to be connected.

2. Disconnect all the devices that are to be connected from the power supply.

3. Connect all the cables between the Industrial PC and to the devices that are to be connected.

4. Connect all data transfer cables (if present) to the appropriate plug-in receptacles of the data/telecom-

munication networks.

5. Reconnect all devices to the power supply.

Connecting the power supply

Cables with a cross-section of 1.5 mm

must be used to connect the power supply. In the case of longer

distances between the voltage source and the PC, take into account the voltage drop in relation to the cable

cross-section and voltage fluctuations in your supply voltage. This ensures that the voltage at the power

supply unit does not drop below 22 V.

NOTE

Protecting the power cable with a fuse with too high a rating can impair the functionality.

• Use a fuse with a maximum rating of 16 A to protect the power cable.

Proceed as follows to connect the 24 V

power supply unit:

1. Check that the external power supply is providing the correct voltage.

2. Mount the power cable.

3. Plug the power cable into the 4-pin voltage connector on the Industrial PC.

4. Connect the PC to your external 24 V power supply.

Operation

Industrial PC 19Version: 1.0

5 Operation

5.1 Switching the Industrial PC on and off

The Industrial PC does not have its own mains switch. The Industrial PC will start when the equipment is

switched on, or when it is connected to the power supply.

NOTE

Shutting down the Industrial PC before terminating the running software can result in loss of data.

• Terminate the running software before switching off the Industrial PC.

When the system is switched off or disconnected from its own power supply, the Industrial PC is also

switched off.

The connections for shutting down the Industrial PCs are established via the PC_ON input and the Power

Status output.

On the basis of the typical control software on Industrial PCs, you can assign different rights to all users. A

user who may not close software may also not switch the Industrial PC off, since data can be lost from the

hard disk by switching off while software is running.

Restarting the Industrial PC

Proceed as follows to restart the Industrial PC:

1. Shut down the PC.

2. Switch the PC off for at least 10 seconds.

3. Switch the supply voltage on again.

The Industrial PC will now restart automatically.

PC_ON and Power Status functions

If the PC_ON input is connected to 24 V via a switch, the PC shuts down according to the rules. The PC_ON

signal is inverted, i.e. the PC shuts down if the 24 V connection is live.

Once the PC has shut down, the Power Status output is switched from 24 V to 0 V. Via this output a signal

lamp can be connected or a contactor for de-energizing the whole system. The maximum load for the Power

Status output is 0.5 A and a suitable fuse should be provided.

First switching on and driver installation

When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will be

started. In this case, all the required drivers for any additional, optional hardware components ordered with

the PC will already have been installed.

If the PC was ordered without operating system, you have to install the operating system and the driver

software for any auxiliary hardware yourself. Please follow the instructions in the documentation for the

operating system and the additional devices.

Operation

Industrial PC20 Version: 1.0

5.2 Decommissioning

Disposal of the Industrial PC

Be sure to observe the national electronic scrap regulations when disposing of the Industrial PC.

In order to dispose of the device, it must be removed and fully dismantled. Dispose of the components in the

following way:

• Take housing parts (polycarbonate, polyamide (PA6.6)) to the plastic recycling collection point.

• Take metal parts to the metal recycling collection point.

• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national

electronic scrap regulations.

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Beckhoff C6032 User manual

Brand: Beckhoff

Model: C6032

Type: User manual

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Beckhoff C6032 User manual

Beckhoff C6032 User manual

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