Spirit XE520s User manual

Service Manual

Elliptical XE520s

1

I. Plastic Parts

Hand Pulse Handle Right Handle Bar Covers (Front & Rear)

Left Handle Bar Covers (Front & Rear)

Left Pedal Arm Cover Console

Left Chain Cover

Left Pedal Console Mast Cover (Left & Right)

Rear Shroud (B) Slide Wheel Cover

Connecting Arm Cover

Right Pedal Arm Cover

Rear Shroud (A) Round Disk Cover

Right Pedal Round Disk

2

II. Skeleton:

Console Mast

Left Handle Bar

Left Pedal Arm Right Handle Bar

Left Connecting Arm Bushing Housing

Left Adjustable Pedal Gear Motor

Drive Pulley

Rail Assembly Right Pedal Arm Main Frame

Right Adjustable Pedal

Locking Pin Assembly

Sliding Wheel Flywheel

（Brake） Cross Bar

Right Connecting Arm

3

Contents：

I. Replacing Parts

1. Console

2. Handle Bar Assembly

3. Connecting Arm Assembly

4. Pedal Arm Assembly

5. Console Mast

6. Chain Covers

7. Cross Bar Assembly

8. Idler Wheel Assembly

9. Flywheel (Brake) and the Belt

II. Troubleshooting

i. Console

ii. Chain Covers and Round Disk

iii. Flywheel (Brake)

iv. The Belt

v. Handle Bar Assembly

vi. Connecting Arm Assembly

vii. Gear Motor

Q＆A

1. Noises

2. Slippage

3. Resistance and Ramp

4. Smoothness

5. Other Problems

4

Model XE520s Service Replacing Parts

Part 1. Console Rev.

1

2

Procedures：

1. Use Phillips head screw driver

to release four M5x10mm

Phillips head screws which

secure the console on top of the

mast, as shown in figure 1.

2. Disconnect computer cable and

hand pulse cable from the

console to take the console

apart, as shown in figure 2.

3. To resume, connect the cables

with the console, put it on top of

the mast and secure with four

M5x10mm Phillips head screws.

5

Model XE520s Service Replacing Parts

Part 2. Handle Bar Assembly Rev.

1

2

3

Procedures：

1. Use Phillips Head Screw Driver

to release three 3.5x12mm Sheet

Metal Screws which secure

Handle Bar Covers, as shown in

figure 1.

2. Release further two M5x15mm

Phillips Head Screws which

secure Connecting Arm Covers,

as shown in figure 2.

3. Use 12m/m_Wrench and

13m/m_Wrench to release 5/16"

× 1-1/4"_Hex Head Bolt,

5/16

"

x20x1.5 T flat washer and

5/16

"

x7T nut which secure

Connecting Arm and fish-eye

bearing, as shown in figure 3.

4. Use 12m/m_Wrench to release

5/16" × 15m/m_Hex Head Bolt

and 5/16

"

x23x1.5T washer which

secure the Handle Bar, as shown

in figure 4.

4

6

Model XE520s Service Replacing Parts

Part 2. Handle Bar Assembly Rev.

5

Procedures：

5. Reverse above procedures to resume

Handle Bar Assembly together with

Ø

17 washer, if there is on the shaft

when you took it apart, as shown in

figure 5.

7

Model XE520s Service Replacing Parts

Part 3. Connecting Arm Rev.

1

2

3

4

Procedures：

1. Follow procedures 2 to disassemble

Handle Bar (only the lower part and

fish-eye bearing), as shown in figure

1.

2.

Use 12mm wrench to release 5/16" ×

15m/m_Hex Head Bolt and 5/16

"

x23

flat washer and then pull out the

Carriage Bolt to take Connecting

Arm apart, as shown in figures 2 &

3.

3. Pull out Pedal Latch Spring (on the

Locking Pin holding plate) and release

the Latch Spring with C-ring Pliers. The

pedal and Locking Pin Assembly can

thus be taken apart, as shown in figures 4

& 5.

8

Model XE520s Service Replacing parts

Part 3. Connecting Arm Rev.

5

6

7

Procedures：

4. Use Phillips screw driver to release

four M5x10 mm screws to take apart

Locking Pin Assembly, as shown in

figure 6.

5. Use Phillips screw driver to release

four M5x10 mm screws and take

apart the Pedal, as shown in figure 7,

Reverse above procedures to resume

parts.

9

Model XE520s Service Replacing parts

Part 4. Pedal Arm Assembly Rev.

1

2

3

4

Procedures：

1. Follow procedure 3 to take apart

Connecting Arm and use Phillips

head screw driver to unscrew Pedal

Arm Cover, as shown in figure 1.

2. Use 8mm and 14 mm wrenches to

release 3/8" × 2-1/4"_Socket Head

Cap Bolt with 3/8

"

x19x1.5T flat

washer and 3/8

"

x11T nut which

secure Pedal Arm and Bushing

Housing, as shown in figure 2.

3. Use 12 mm wrench to release 5/16

"

x

15mm Hex Head Bolt together with

5/16

"

x23x1.5T flat washer and take

Bushing Housing apart, as shown in

figure 3.

4. Use C-ring pliers to release

Ø

17

C-ring in order to take apart Slide

Wheels, as shown in figure 4.

5.

Reverse above steps to resume Pedal

Arm.

10

Model XE520s Service Replacing parts

Part 5. Console Mast Rev.

1

2

3

Procedures：

1. Follow procedures 1 and 3 to take

apart the Console and Connecting

Arm.

2. Use Phillips head screw driver to

release 6pcs 3.5x12mm Sheet Metal

Screws and take apart left and right

Mast Covers, as shown in figure 1.

3. Use 14 mm wrench to release 3/8" ×

3/4"_Hex Head Bolt, 3/8" × 23 ×

2T_Curved Washer, 3/8" ×

2-1/4"_Hex Head Bolt and 3/8" ×

2T_Split Washer which secure the

Console Mast, as shown in figures 2

&3.

4. Pull the Mast out of the Mainframe

and split the control cable.

5.

Reverse above steps to resume Mast,

Console and Connecting Arm.

11

Model XE520s Service Replacing part

Part 6. Chain Covers Rev.

1

2

3

4

Procedures：

1. Follow procedures 3 & 4 to take

apart Connecting Arm, Pedal Arm

and mast covers, respectively.

2. Use Phillips head screw driver to

release eight 3.5x16mm Sheet Metal

Screws and three 5 × 6m/m_Tapping

Screws which secure right Chain

Cover, as shown in figures 1&2.

3. Use again Phillips head screw driver

to release 3.5x12 Sheet Metal Screw,

1/4

"

x19 flat washer, and three 5 ×

16m/m_Tapping Screws which secure

right Chain Cover, as shown in figures 4

&5.

12

Model XE520s Service Replacing parts

Part 6. Chain Covers Rev.

5

6

Procedures：

4. Disconnect DC cable which on left

Chain Cover from the connector

which is on the mainframe and take

apart left Chain Cover, as shown in

figure 5.

5. If replacing DC cable is required,

then release the nut which secures

the cable on left Chain Cover.

6.

Reverse above steps to resume parts.

Make sure to return 5/16x23x1.5 flat

washer on left Chain Cover and DC

cable is free from pinched by the

Chain Cover or touching Round

Disk, as shown in figure 6.

13

Model XE520s Service Replacing parts

Part 7. Cross Bar Rev.

1

2

3

4

Procedures：

1. Follow procedure 6 to take apart

Chain Covers.

2. Take off Round Disk Cover and use

12 mm and 6 mm wrenches to

release 5/16

"

x15mm Hex Head Bolt

and 5/16

"

x35x1.5T flat washer

together with M8 × 30m/m_Socket

Head Cap Bolt to take apart the

Cross Bar, as shown in figures 1, 2

&3.

3. Use Phillips head screw driver to

release eight 5x16mm Tapping

Screws, which secure Round Disk

on the Cross Bar, and separate two

parts apart, as shown in figure 4.

14

Model XE520s Service Replacing parts

Part 7. Cross Bar Rev.

5

Procedure：

4.

Return the Cross Bar back to the

Crank Axle and resume

Woodruff Key, as shown in

figure 5. Reverse above steps to

return all parts.

15

Model XE520s Service Replacing parts

Part 8. Idler Wheel Rev.

1

2

3

4

Procedures：

1. F

ollow procedure to take apart Cross

Bar.

2. Use 13 mm wrench to release

M8x9T nut which is on J Bolt and

take off the Belt. Use again 13 mm

wrench to release M8x20 Carriage

Bolt, M8x7T nut and 5/16

"

x20x1.5T

flat washer, which secure the Idler

Wheel, to take apart the Idler Wheel,

as shown in figures 1 &2.

3.

Reverse above steps to resume and

adjust the belt tension by turning the

nut on J Bolt for proper tension,

170HZ(±10 sound wave frequency,

as shown in figures 3 & 4.

16

Model XE520s Service Replacing parts

Part 9. Flywheel and the Belt Rev.

1

2

3

4

Procedures：

1. Follow procedure 8 to take apart the

Idler Wheel.

2. Increase the resistance up to 20 with

the Console and take apart the Steel

Cable, as shown in figure 1.

3. Use 15 mm wrench to loosen

3/8

"

-UNF26x9T nut which secure

the Flywheel on the Mainframe and

the Flywheel and Belt can be taken

apart, as shown in figures 2 &3.

4.

Reverse above steps to resume. Be

sure that the Belt is put in the

middle, as shown in figure 4, before

returning all parts.

17

Model XE520s Service Troubleshooting

Part 1. Console Rev.

1

2

Procedures：

1. When the display is all black, Check

the DC power.

2. Check and make sure the cable is

connected well to the Console, as

shown in figure 1.

3. Dismantle the Console and check if all

connectors are all connected well and

make sure wire are free from damage, as

shown in figure 2.

18

Model XE520s Service Troubleshooting

Part 2. Chain Covers and Round Disk Rev.

1

2

Procedure：

1. Most troubles are scrubbing noises.

Major causes are Round Disk is not

in center and swing of the Round

Disk, as shown in figures 1 & 2.

2. If Round Disk is not in center and

causes noise, refer the procedure to

replacing Chain Covers and

reassemble.

3. If Round Disk swings too much,

then take apart Chain Covers

together with Round Disk and use

Phillips head screw driver to release

5x16mm Tapping Screws together

with 1/4"x19mm flat washers and

put the Cross Bar with Round Disk

on a flat surface and check for warp.

Correct the warp with force until

Round Disk swings between +/- 3

mm.

19

Model XE520s Service Troubleshooting

Part 3. Flywheel Rev.

1

2

3

Procedure：

1. The problem with Flywheel is rare.

In most case, the Steel Cable is

improperly adjusted and the noise is

caused. Please refer to replacing

Flywheel and properly adjust the

steel cable, as shown in figures 1, 2

& 3.

2.

If the Flywheel generates noise,

check if there is foreign material

inside the Flywheel. Replace if noise

persists.

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Spirit XE520s User manual

Spirit XE520s User manual

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