Rosemount BINOS 100 4P Analyzer-1st Ed. Owner's manual

90002927(1) BINOS

®

100 4P e [1.00] 17.06.97

Rosemount Analytical

Operation Manual

1. Edition 06/97

Catalog - No: 90 002 927

BINOS

®

100 4P

Microprocessor - Controlled

NDIR - Analyzer

Managing The Process Better

90002927(1) BINOS

®

100 4P e [1.00] 17.06.97

Rosemount Analytical

Fisher-Rosemount GmbH & Co.

Industriestrasse 1

D - 63594 Hasselroth

Phone (+49) 60 55 / 884 - 0

Telefax (+49) 60 55 / 884 - 209

Fisher-Rosemount GmbH & Co assumes no liability for any omissions or errors in this manual.

Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of

this manual, is expressly excluded to the extend permitted by applicable law.

This instrument has left the works in good order according to safety regulations.

To maintain this operating condition, the user must strictly follow the instructions and consider the warnings

in this manual or provided on the instrument.

Troubleshooting, component replacement and internal adjustments must be made by qualified

service personnel only.

Misprints and alterations reserved

©

1997 by FISHER-ROSEMOUNT GmbH & Co. (PAD)

1. Edition: 06/97

Read this operation manual carefully before attempting to operate the analyzer !

For expedient handling of reports of defects, please include the model and serial number which

can be read on the instrument identity plate.

Look for the error check list, too (see Section 29 of this manual)

CONTENTS

I

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

CONTENTS

SAFETY SUMMARY S - 1

General S - 1

Gases and Gas Conditioning (Sample Handling) S - 2

Supply Voltage S - 3

Connection Cables S - 3

Electrostatic Discharge S - 4

TECHNICAL DESCRIPTION

1. Setup 1 - 1

1.1 Front Panel 1 - 1

1.2 Rear Panel 1 - 1

1.3 Inside View 1 - 1

2. Photometer Assembly 2 - 1

2.1 Photometer 2 - 1

2.2 Detectors 2 - 2

3. Measuring Principle 3 - 1

3.1 Pyroelectrical Detector 3 - 1

3.2 Opto - Pneumatic Measuring Principle (Gas Detector) 3 - 3

3.3 Technique 3 - 5

4. Main Features 4 - 1

CONTENTS

II

90002927(1) BINOS

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Rosemount Analytical

OPERATION

5. Preparation 5 - 1

5.1 Installation 5 - 1

5.2 Gas Conditioning (Sample Handling) 5 - 2

5.2.1 Gas Flow Rate 5 - 2

5.3 Gas Connections 5 - 3

6. Switching On / Switching Off 6 - 1

6.1 Switching On 6 - 1

6.2 Switching Off 6 - 3

7. Key Functions 7 - 1

7.1 FUNCTION 7 - 2

7.2 ENTER 7 - 3

7.3 INPUT - CONTROL 7 - 5

8. System Parameters 8 - 1

8.1 Enabling / Disabling System Parameter Function 8 - 1

8.2 Entry of System Parameters 8 - 2

8.2.1 Pressure Correction 8 - 3

8.2.2 Tolerance Check 8 - 3

8.2.3 Display Off 8 - 4

8.2.4 Analog Signal Outputs 8 - 4

8.2.5 Flushing Period 8 - 6

8.2.6 Response Time (t

90

) 8 - 6

8.2.7 Reset 8 - 8

8.2.8 Cross - Compensation 8 - 9

8.2.9 Cross - Compensation Calibration 8 - 9

8.2.10 Externally Located Switch 8 - 10

8.2.11 Program Version 8 - 11

8.2.12 Serial - No. 8 - 11

8.2.13 User Code 8 - 12

8.2.14 Gas - Cylinder Correction Factor 8 - 12

8.2.15 Ground Level Mode 8 - 14

CONTENTS

III

90002927(1) BINOS

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Rosemount Analytical

9. Absolute Measurement 9 - 1

9.1 Setup of the Absolute Measurement Mode 9 - 1

9.2 Setting Analog Outputs 9 - 2

9.3 Calibration 9 - 4

9.3.1 Zeroing 9 - 5

9.3.2 Spanning 9 - 7

9.3.2a Enabling / Disabling Spanning Function 9 - 7

9.3.2b Performing of Spanning 9 - 8

9.4 Measurement 9 - 10

10. Differential Measurement 10 - 1

10.1 Ground Level Mode 10 - 1

10.1.1 Automatic Determination 10 - 2

10.1.2 Determination of Ground Level by Selecting Parameters 10 - 3

10.2 Setup of the Differential Measurement Mode 10 - 4

10.2.1 Manual Ground Level Setting 10 - 5

10.3 Setting Analog Outputs 10 - 5

10.4 Calibration (Zeroing) 10 - 7

10.5 Measurement 10 - 9

11. Digital Outputs / Inputs 11 - 1

11.1 Digital Outputs 11 - 2

11.2 Digital Inputs 11 - 2

CONTENTS

IV

90002927(1) BINOS

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100 4P e [1.00] 25.06.97

Rosemount Analytical

12. Serial Interface (Option) 12 - 1

12.1 Retrofitting of Serial Interface / Status Signals 12 - 1

12.2 General 12 - 2

12.3 Start Up 12 - 4

12.3.1 RS 232 C 12 - 5

12.3.2 RS 485 12 - 5

12.3.3 Switching ON/OFF Interface Operation 12 - 6

12.3.4 Setting Interface Parameters 12 - 6

12.4 Telegram Syntax 12 - 8

12.4.1 Start Character ( “$” = Hex 24) 12 - 8

12.4.2 Termination Character ( “CR” = Hex OD) 12 - 8

12.4.3 Instruction Code 12 - 8

12.4.4 Hyphen Character ( “;” = Hex 3B) 12 - 8

12.4.5 Status Telegram 12 - 9

12.4.6 Numerical Representations 12 - 10

12.4.7 Block Parity Check 12 - 10

12.5 Instruction Syntax 12 - 11

12.5.1 Instruction Listing 12 - 11

12.6 Datalogger 12 - 13

12.6.1 Manual Recording of Data in the Datalogger 12 - 13

12.6.2 Automatic Recording of Data in the Datalogger 12 - 14

12.6.3 Data Output 12 - 14

12.6.4 Deleting of Data from Datalogger 12 - 15

12.6.5 Display and Adjusting of Time 12 - 16

CONTENTS

V

90002927(1) BINOS

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100 4P e [1.00] 25.06.97

Rosemount Analytical

TROUBLESHOOTING

13. Error List 13 - 1

14. Measuring Points of BKS 14 - 1

14.1 Supply Voltage + 6 V 14 - 1

14.2 Reference Voltage, Positive 14 - 1

14.3 Reference Voltage, Negative 14 - 2

14.4 Motor Drive 14 - 2

14.5 Temperature Sensor 14 - 3

14.6 Light Barrier Signal 14 - 3

14.7 Analog Preamplifying 14 - 4

15. Plug Pin - Allocation of BKS 15 - 1

16. Jumper Allocation of BKS 16 - 1

17. (vacant)

CONTENTS

VI

90002927(1) BINOS

®

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Rosemount Analytical

MAINTENANCE 18 - 1

19. (vacant)

20. Leak Testing 20 - 1

21. Opening of the Housing 21 - 1

22. Replacement and Cleaning of Photometric Components 22 - 1

22.1 Removal of the Photometer Assembly 22 - 1

22.2 Light Source Replacement 22 - 2

22.3 Cleaning of Analysis Cells and Windows 22 - 3

22.3.1 Removal of Analysis Cells 22 - 3

22.3.2 Cleaning 22 - 4

22.3.3 Reinstalling Analysis Cells 22 - 5

22.4 Reinstalling the Photometer Assembly 22 - 6

22.5 Physical Zeroing 22 - 7

22.5.1 Standard Photometer (not sealed version) 22 - 7

22.5.2 Sealed Photometer (Option) 22 - 8

23. (vacant)

CONTENTS

VII

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

TECHNICAL DATA 24 - 1

24.1 Housing / Environments 24 - 1

24.2 Signal Outputs / Inputs, Interfaces 24 - 2

24.3 Measurement Data / Gas Conditions 24 - 3

24.4 Voltage Supply 24 - 4

SUPPLEMENT

25. Replacing the EPROM 25 - 1

26. Pin - Assignments 26 - 1

27. Connection Cable 27 - 1

28. (vacant)

29. Failure Check List 29 - 1

INDEX R - 1

List of Figures R - 7

CONTENTS
VIII
90002927(1) BINOS
® 
 100 4P e [1.00] 25.06.97
Rosemount Analytical

SAFETY SUMMARY

S - 1

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

Safety Summary

In this manual we have used the following safety symbols

to draw your attention to strictly follow these instructions !

1. General

◆ The following general safety precautions must be observed during all phases of operation,

service and repair of this instrument !

Failure to comply with these precautions or with specific warnings elsewhere in this manual

violates safety standards of design, manufacture and intended use of this instrument !

Failure to comply with these precautions may lead to personal injury and damage to this

instrument !

◆ Fisher-Rosemount GmbH & Co. assume no liability for the customer´s failure to comply with

these requirements !

◆ Do not attempt internal service or adjustment unless another person, capable of render-

ing first aid and resuscitation, is present !

◆ Because of the danger of introducing additional hazards, do not perform any unauthorized

modification to the instrument !

Return the instrument to a Fisher-Rosemount Sales and Service office for service or repair

to ensure that safety features are maintained !

◆ Operating personnel must not remove instrument covers !

Component replacement and internal adjustments must be made by qualified service

personnel only !

◆ Instruments which appear damaged or defective should be made inoperative and secured

against unintended operation until they can be repaired by qualified service personnel.

GENERAL

SAFETY SUMMARY

S - 2

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

GENERAL / GASES AND GAS CONDITIONING

Read this operation manual carefully before attempting to operate with the

instrument !

Do not operate the instrument in the presence of flammable gases, explosive

atmosphere or furnes without supplementary protective measures !

The installation site for the instrument has to be dry and remain above freezing

point at all times.

The instrument must be exposed neither to direct sunlight nor to strong sources

of heat. Be sure to observe the permissible ambient temperature !

For outdoor sites, we recommend to install the instrument in a protective cabinet.

At least, the instrument has to be protected against rain (e.g., shelter).

Due to the high temperatures of photometer or heated components there is a

danger of burns to the operators.

2. Gases and Gas Conditioning (Sample Handling)

Do not interchange gas inlets and gas outlets !

All gases have to be supplied to the system as conditioned gases !

When the instrument is used with corrosive gases, it is to be verified that there

are no gas components which may damage the gas path components.

The exhaust gas lines have to be mounted in a declining, pressureless

and frost-free way and according to the valid emission legislation !

Be sure to observe the safety regulations for the respective gases

(sample gas and test gases / span gases) and the gas bottles !

Inflammable or explosive gas mixtures must not be purged into the instrument

without supplementary protective measures !

To avoid a danger to the operators by explosive, toxic or unhealthy gas

components, first purge the gas lines with ambient air or nitrogen (N

2

) before

cleaning or exchange parts of the gas paths.

SAFETY SUMMARY

S - 3

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

3. Supply Voltage

◆ Verify correct polarity for 24 V DC operation !

◆ This product is a Safety Class 1 instrument (provided with a protective earth terminal).

To prevent shock hazard, the instrument chassis and cabinet must be connected to an

electrical ground. The instrument must be connected to the AC power supply mains through

a three-conductor power cable, with the third wire firmly connected to an electrical ground

(safety ground) at the power outlet. If the instrument is to be energized via an external power

supply, that goes for the power supply, too.

Any interruption of the protective (grounding) conductor or disconnection of the protective

earth terminal will cause a potential shock hazard that could result in personal injury.

Deliberate disconnection is inadmissible / prohibited !

◆ Use only power supply VSE 2000, UPS 01 T or equivalent power supplies to be in

agreement with the CE conformity.

◆ In case of exchanging fuses the customer has to be certain that fuses of specified type and

rated current are used. It is prohibited to use repaired fuses or defective fuse holders or to

short-circuit fuse carriers (fire hazard).

◆ Always disconnect power, discharge circuits and remove external voltage sources before

troubleshooting, repair or replacement of any component !

Any work inside the instrument without switching off the power must be

performed only by a specialist, who is familiar with the related danger !

4. Connection Cables

◆ Use only from our factory optionally delivered cables or equivalent shielded cables to be in

agreement with the CE conformity.

The customer has to guarantee that the shield is being connected bothsided.

◆ By using optionally delivered terminal strip adapters the analyzer might not be in agreement

with the CE conformity. In this case CE conformity is to be declared by customer as

“manufacturer of system”.

SUPPLY VOLTAGE

SAFETY SUMMARY

S - 4

90002927(1) BINOS

®

100 4P e [1.00] 25.06.97

Rosemount Analytical

5. Electrostatic Discharge

The electronic parts of the analyzer can be irreparably damaged if exposed to electrostatic

discharge (ESD).

The instrument is ESD protected when the covers have been secured and safety precautions

observed. When the housing is open, the internal components are not ESD protected any more.

Although the electronic parts are reasonably safe to handle, you should be aware of the following

considerations:

The best example for ESD is when you walk across a carpet then touch an electrically grounded

metal doorknob: the tiny spark which jumps is a result of electrostatic discharge (ESD). You can

prevent ESD by removing the charge from your body before removing the analyzer´s housing and

ensuring that no ESD can be built up while working with opened housing.

Ideally, the analyzer should be opened and serviced in an ESD protecting workstation: here you

can wear a wrist trap. Should there be no such workstation available, be sure to carry out the

following procedure:

Discharge the electric charge from your body. Do this by touching a device that is electrically

grounded (any device that has a three - prong plug is electrically grounded when it is plugged into

a power receptacle).

This should be done several times during the operation with opened housing (especially after

leaving the service site because the movement on low conducting floors or in the air might cause

additional ESDs).

ELECTROSTATIC DISCHARGE

1 - 1

SETUP

90002927(1) BINOS

®

100 4P e [1.00] 17.06.97

Rosemount Analytical

1. Setup

The analyzer is incorporated in a 1/4 19" rack-mounting housing, 3 height units.

The optional table-top housing is fitted additionally with a carrying strap and rubber feet.

1.1 Front Panel

The front panel (see Fig. A-1) includes the LED displays as well as all of the keys required for

operating the analyzer.

1.2 Rear Panel

The rear panel (Fig. A-2) includes:

❏ the gas line fittings

❏ the plug for the electrical supply input

❏ the subminiature “D” mating socket for the analog signal outputs

❏ the subminiature “D” plug for the digital outputs (measurement mode / measuring range)

❏ the 4-pin LEMOSA socket (connection to external switch of measurement mode / measuring

range)

❏ optionally the subminiature “D” mating socket for the RS 232 C / 485 interface

1.3 Inside View

The inside view is shown in Fig. 1-1.

FRONT PANEL / REAR PANEL

1 - 2

SETUP

90002927(1) BINOS

®

100 4P e [1.00] 17.06.97

Rosemount Analytical

INSIDE VIEW

Fig. 1-1: Inside View BINOS

®

100 4P

Gas line fittings

Photometer with

gas detector

(CO

2

channel)

Photometer with

pyroelectrical detector

(H

2

O channel)

Holding

device

Front panel

2 - 1

PHOTOMETER ASSEMBLY

90002927(1) BINOS

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100 4P e [1.00] 17.06.97

Rosemount Analytical

2. Photometer Assembly

Depending on gas component and measuring range, different photometer assemblies may be

realized in BINOS

®

100 4P. Optionally the photometer can be sealed against ambient air. In this

case all parts are sealed with O - rings.

The entire photometer assembly is mounted as a unit on the main circuit board (BKS) by means

of a bracket. The main circuit board is inserted into guide rails in the analyzer housing, to which

the front panel (membrane keypad) and the rear panel are mounted.

2.1 Photometer

To enable both types of measurement - the standard absolute and the additional differential

measurement (while taking the base concentration level into consideration) - a special photometer

assembly has been developed (see Fig. 2-1).

The basic part of the photometer assembly is the chopper housing (01). The light source (thermal

radiator, 02), the analysis cell (03), and the signal detection unit [including a filter cell (04) and a

detector (05/07)] are all mounted on this chopper housing.

The chopper housing also incorporates the interference filters for the selection of spectral

bandpass ranges from the broadband emission of the light sources.

Between the two halves of the chopper housing (03), which are sealed together with an O-ring,

there is the chopper blade which is driven by a stepping motor. Both the chopper housing and the

motor encapsulation are hermetically sealed against ambient in order to prevent any gas from

entering, such as atmospheric CO

2

, which could lead to background absorptivity (preabsorption)

thus causing drift effects. An absorber provides for constant removal of any traces of CO

2

which

may enter the interior of the chopper housing via diffusion.

In addition the chopper housing incorporates a photoelectric gate for providing a reference signal

for the phase angle of the chopper blade, and a temperature sensor (10) for monitoring

continuously the temperature of the photometer assembly. The information thus obtained is used

by the signal processing electronics to compensate thermal effects.

2 - 2

PHOTOMETER ASSEMBLY

90002927(1) BINOS

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100 4P e [1.00] 17.06.97

Rosemount Analytical

Each analysis cell is divided in the middle by a partition wall in two halves: the measurement and

the reference side. These sides are sealed at both ends by CaF

2

windows. This allows the

differential measurement to be carried out. The sample gas passes through the measurement side

while the reference side is filled with either nitrogen or another reference gas.

The filter cell (04) consists of a cone which optimally adjusts the radiation cross section of the

analysis cell to the detector surface.

2.2 Detectors

BINOS

®

100 4P is equipped with two different detectors. The reason for this solution is the

dependence on temperature of an H

2

O-filled gas detector (dew point undershoot). Therefore, for

CO

2

a gas detector is used and for H

2

O, a pyroelectrical (solid-state) detector.

The gas detector (05) and its preamplifier are interconnected by an isolated cable. The preamplifier

(06) is mounted on the analysis cell (03).

The solid-state detector and its preamplifier are directly interconnected (07); both are mounted

on the filter cell (04).

2 - 3

PHOTOMETER ASSEMBLY

90002927(1) BINOS

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100 4P e [1.00] 17.06.97

Rosemount Analytical

Fig. 2-1: Photometer Assembly BINOS

®

100 4P

10

02

09

02

01

09

03

06

04

07

05

Legends:

01 Chopper Housing

02 Light Source (thermal radiator)

03 Analysis Cell (200 mm)

04 Filter Cell

05 Gas Detector (CO

2

measurement)

06 Preamplifier Gas Detector

07 Pyroelectrical Detector (H

2

O measurement)

08 Clamp (analysis cells 10-200 mm)

09 Mounting Screws for Analysis Cells

10 Temperature Sensor

03

2 - 4

PHOTOMETER ASSEMBLY

90002927(1) BINOS

®

100 4P e [1.00] 17.06.97

Rosemount Analytical

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Rosemount BINOS 100 4P Analyzer-1st Ed. Owner's manual

Rosemount BINOS 100 4P Analyzer-1st Ed. Owner's manual

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