Toro TX 1000 Wide Track Compact Tool Carrier User manual

Type
User manual

This manual is also suitable for

FormNo.3412-407RevB
TX1000CompactToolCarrier
ModelNo.22327—SerialNo.400000000andUp
ModelNo.22327G—SerialNo.400000000andUp
ModelNo.22327HD—SerialNo.400000000andUp
ModelNo.22328—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3412-407*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisacompacttoolcarrierintendedto
movevariousearthandmaterialsforlandscaping
andconstructionwork.Itisdesignedtooperatea
widevarietyofattachmentseachofwhichperforma
specializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g031207
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SoundPressureLevel........................................6
SoundPower......................................................6
VibrationLevel....................................................6
StabilityData......................................................7
SlopeIndicator...................................................8
SafetyandInstructionalDecals..........................9
ProductOverview...................................................13
Controls...........................................................13
MessageDisplay...........................................16
Specications..................................................17
Attachments/Accessories.................................17
Operation................................................................18
ThinkSafetyFirst..............................................18
AddingFuel......................................................18
FillingtheFuelTanks........................................19
CheckingtheEngine-OilLevel..........................20
CheckingtheHydraulic-FluidLevel...................20
CheckingtheEngineCoolant...........................21
BleedingtheFuelSystem.................................22
StartingandShuttingOfftheEngine.................22
StoppingtheMachine.......................................23
MovingaNon-functioningMachine...................23
UsingAttachments...........................................23
TransportingtheMachine.................................25
LiftingtheMachine...........................................27
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
UsingtheCylinderLocks..................................29
OpeningtheHood............................................29
ClosingtheHood..............................................30
OpeningtheRear-AccessCover......................30
RemovingtheFrontScreen..............................30
RemovingtheSideScreens.............................30
Lubrication..........................................................31
GreasingtheMachine.......................................31
EngineMaintenance...........................................32
ServicingtheAirCleaner..................................32
ServicingtheEngineOil....................................33
FuelSystemMaintenance...................................34
CheckingtheFuelLinesand
Connections..................................................34
DrainingtheFuelFilter/WaterSeparator...........35
ReplacingtheFuelFilterCanisterand
In-LineFilter..................................................35
DrainingtheFuelT anks....................................35
ElectricalSystemMaintenance...........................36
ServicingtheBattery.........................................36
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................38
ServicingtheTracks.........................................38
CoolingSystemMaintenance..............................41
ServicingtheCoolingSystem...........................41
BeltMaintenance................................................42
CheckingtheAlternator/FanBelt
Tension.........................................................42
ControlsSystemMaintenance.............................43
HydraulicSystemMaintenance...........................43
ReplacingtheHydraulicFilter...........................43
ChangingtheHydraulicFluid............................44
CheckingtheHydraulicLines...........................45
Cleaning..............................................................46
RemovingDebris..............................................46
CleaningtheChassis........................................46
Storage...................................................................47
Troubleshooting......................................................48
Schematics.............................................................52
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol,whichmeans:Caution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,
anodorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinan
enclosedarea.
Training
ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglish,itistheowner'sresponsibilityto
explainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludinggloves,safety
glasses,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearjewelry.
Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys,
andwirewhichcanbethrownbythemachine.
Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
Useonlyanapprovedcontainer
Neverremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.Donotoperateunlessthey
arefunctioningproperly.
Operation
Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingtheengine.Startthe
engineonlyfromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthestabilityof
themachine.
Slowdownandusecautionwhenmakingturns,
crossingroadsandsidewalks,andchanging
directionsonslopes.
Neveroperatewithouttheguardssecurely
inplace.Besureallinterlocksareattached,
adjusted,andfunctioningproperly.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Keephandsandfeetawayfrommoving
attachments.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Nevercarrypassengersandkeeppetsand
bystandersaway.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
Neverleavearunningtractionunitunattended.
Alwayslowertheloaderarms,shutofftheengine,
settheparkingbrake,andremovethekeybefore
leaving.
Donotexceedtheratedoperatingcapacity,as
thetractionunitmaybecomeunstablewhichmay
resultinlossofcontrol.
4
Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
Donotoverloadtheattachmentandalwayskeep
theloadlevelwhenraisingtheloaderarms.Logs,
boards,andotheritemscouldrolldowntheloader
arms,injuringyou.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservice.
Checkforoverheadclearances(i.e.,branches,
doorways,electricalwires)beforedrivingunder
anyobjectsanddonotcontactthem.
Ensurethatyouoperatethetractionunitinareas
wheretherearenoobstaclesincloseproximity
totheoperator.Failuretomaintainadequate
distancefromtrees,walls,andotherbarriersmay
resultininjury.Operatetheunitonlyinareas
wherethereissufcientclearancefortheoperator
tosafelymaneuvertheproduct.
Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarked
areas.
Also,beawareofthelocationofobjectsand
structuresthatmaynotbemarked,suchas
undergroundstoragetanks,wells,andseptic
systems.
Locatethepinchpointareasmarkedonthe
tractionunitandattachmentsandkeephandsand
feetawayfromtheseareas.
Beforeoperatingthetractionunitwithan
attachment,ensurethattheattachmentisproperly
installedandagenuineToroattachment.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Allslopesrequireextracaution.
Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommended
inStabilityData(page7),andthoseinthe
attachmentOperator'sManual.SeealsotheSlope
Indicator(page8).
Operateupanddownslopeswiththeheavy
endofthetractionunituphill.Weightdistribution
changes.Anemptybucketwillmaketherearof
thetractionunittheheavyend,andafullbucket
willmakethefrontofthetractionunittheheavy
end.Mostotherattachmentswillmakethefrontof
tractionunittheheavyend.
Raisingtheloaderarmsonaslopewillaffectthe
stabilityofthemachine.Wheneverpossible,keep
theloaderarmsintheloweredpositionwhenon
slopes.
Removeoraddattachmentsonlevelground.
Removeobstaclessuchasrocks,treelimbs,
etc.fromtheworkarea.Watchforholes,ruts,
orbumps,asuneventerraincouldoverturnthe
tractionunit.T allgrasscanhideobstacles.
UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthetractionunit.
Warrantymaybevoidedifusedwithunapproved
attachments.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Avoidstartingorstoppingonaslope.Ifthetraction
unitlosestraction,proceedslowly,straightdown
theslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthetractionunit
uphill.
Donotoperateneardrop-offs,ditches,or
embankments.Thetractionunitcouldsuddenly
turnoverifatrackgoesovertheedgeofacliffor
ditch,orifanedgecavesin.
Usecautionwhenoperatingonwetgrass.
Reducedtractioncouldcausesliding.
Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
settingtheparkingbrake.
MaintenanceandStorage
Parkonlevelground,disengagetheauxiliary
hydraulics,lowertheattachment,settheparking
brake,shutofftheengine,andremovethekey.
Waitforallmovementtostopandthemachine
tocoolbeforeadjusting,cleaning,storing,or
repairing.
Cleandebrisfromattachments,drives,mufers,
andenginetohelppreventres.Cleanupoilor
fuelspillage.
Donotstorefuelnearamesordrainindoors.
Neverallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
5
Disconnectthebatterybeforemakinganyrepairs;
refertoUsingtheBattery-DisconnectSwitch(page
36).
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
Chargebatteriesinanopen,well-ventilatedarea,
awayfromsparkandames.Unplugthecharger
beforeconnectingordisconnectingitfromthe
battery.Wearprotectiveclothinganduseinsulated
tools.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Ifanymaintenanceorrepairrequirestheloader
armstobeintheraisedposition,securethearms
intheraisedpositionwiththehydrauliccylinder
lock.
Securetheloaderarmvalvewiththeloadervalve
lockanytimeyouneedtostopthemachinewith
theloaderarmsraised.
Keepnutsandboltstight.Keepequipmentin
goodcondition.
Nevertamperwithsafetydevices.
Keepthetractionunitfreeofgrass,leaves,or
otherdebrisbuild-up.Cleanupoilorfuelspillage.
Allowthetractionunittocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhen
theengineisrunning.Allowtheenginetocool
beforerefueling.Donotsmoke.
Neverrefuelthetractionunitindoors.
Neverstorethetractionunitorfuelcontainer
insidewherethereisanopename,suchas
nearawaterheaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthan
theground.
Keepcontainernozzleincontactwiththetank
duringlling.
Stopandinspecttheequipmentifyoustrike
anobject.Makeanynecessaryrepairsbefore
restarting.
UseonlygenuineT ororeplacementpartsto
ensurethatoriginalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyes,andclothing.Protect
yourface,eyes,andclothingwhenworkingwitha
battery.
Batterygasescanexplode.Keepcigarettes,
sparksandamesawayfromthebattery.
Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.Hydraulicuid
escapingunderpressurecanpenetrateskinand
causeinjuryrequiringsurgerywithinafewhours
byaqualiedsurgeon;otherwisegangrenemay
result.
SoundPressureLevel
SoundPressureLevelThisunithasasoundpressure
levelattheoperator’searof86dBA,whichincludes
anUncertaintyValue(K)of0.6dBA.
Soundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinISO6396.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101
dBA,basedonmeasurementsofidenticalmachines
perISO6395.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.7m/s
2
Measuredvibrationlevelforlefthand=0.7m/s
2
UncertaintyValue(K)=0.3m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.
WholeBody
Measuredvibrationlevel=0.29m/s
2
UncertaintyValue(K)=0.15m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthe
tables.Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetables
assumethattheloaderarmsarefullylowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethe
maximumslopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothe
stabilityratingsoftheattachment.Example:IftheattachmentinstalledonaTXModel22327tractionunithasa
frontuphillratingofB,arearuphillratingofD,andasideuphillratingofC,thenyoucoulddriveforwardupa
19°slope,rearwardupa1slope,orsidewaysona1slope,aslistedinthefollowingtable.
Model22327
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
15°19°16°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
19°20°15°
C16°17°1
D
14°1
E
Model22328
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
16°19°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°23°
B
21°19°18°
C18°15°14°
D
15°10°10°
E
7
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal93-9084
93-9084
1.Liftpoint
2.Tie-downpoint
decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4865
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
decal117-2718
117-2718
9
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal130-2836
130-2836
1.Crushinghazardfromabove;cuttinghazardofthe
hand—keepawayfromtheattachmentandtheliftarm.
decal130-7637
130-7637
1.Blinking
light—engine-coolant
temperature
6.Enginestart
2.Steadylight—engine-oil
pressure
7.Parkingbrakedisengaged
3.Blinkinglight—glowplug8.Tractionneutral
4.Steadylight—battery
warning
9.Auxiliaryleverneutral
5.Hourmeter
decal131-0709
131-0709
1.Parkingbrake—engage2.Parkingbrake—disengage
decal131-0711
131-0711
1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.
decal131-8026
131-8026
1.Battery
power—disconnect
3.Off
2.On4.ReadtheOperator's
Manual.
10
decal131-0707
131-0707
1.12Vpowersocket
7.Tilttheattachmentforward.
2.Hydraulicattachment—forwardoperation
8.Tilttheattachmentrearward.
3.Hydraulicattachment—neutralposition9.Lowertheattachment.
4.Hydraulicattachment—reverseoperation10.Raisetheattachment.
5.Enginespeed—fast11.Movetheattachmenttoaoatposition.
6.Enginespeed—slow12.Leverlock
decal131-0708
131-0708
1.Moveforward
3.Moverearward
2.Turnright
4.Turnleft
11
decal131-0710
131-0710
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromtheattachmentwhen
operatingthemachine;keepbystandersawayfromthe
machine.
4.Warning—engagetheparkingbrake,lowertheattachmentto
theground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswith
theattachmentlowered;neverdriveonaslopewiththe
attachmentraised;alwaysoperatewiththeheavyenduphill;
alwayscarryloadslow;neverjerkthecontrollevers;use
asteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.
12
ProductOverview
g031208
g031209
Figure4
1.Hood
7.Tie-down/liftloop
2.Auxiliary-hydraulic
couplers
8.Fuelgauge
3.Mountplate
9.Controlpanel
4.Track10.Auxiliary-hydraulics-lock
switch
5.Loaderarm
11.Operatorplatform
6.Liftcylinder
12.Parkingbrake
Controls
Becomefamiliarwithallthecontrols(Figure5)before
youstarttheengineandoperatethetractionunit.
g029284
Figure5
1.Messagedisplay6.Keyswitch
2.Powersocket7.Tractioncontrol
3.Referencebar8.Loaderarm/attachment-tilt
lever
4.Auxiliary-hydraulicslever9.Loaderlock
5.Throttlelever
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.
Tostarttheengine,rotatethekeytotheSTART
position.Releasethekeywhenenginestartsandit
movesautomaticallytotheRUNposition.
Toshutofftheengine,rotatethekeytotheOFF
position.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandtheauxiliary-hydraulicslever.T o
ensuresmooth,controlledoperation,donottake
bothhandsoffthereferencebarwhileoperatingthe
machine.
13
TractionControl
g029289
Figure6
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure7).
g029285
Figure7
Tomoverearward,movethetractioncontrol
rearward(Figure8).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g029286
Figure8
Toturnright,rotatethetractioncontrolclockwise
(Figure9).
g029288
Figure9
Toturnleft,rotatethetractioncontrol
counterclockwise(Figure10).
g029287
Figure10
Tostopthemachine,releasethetractioncontrol
(Figure6).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
14
LoaderArm/Attachment-TiltLever
Totilttheattachmentforward,slowlymovethe
levertotheright(Figure11).
Totilttheattachmentrearward,slowlymovethe
levertotheleft(Figure11).
Tolowertheloaderarms,slowlymovethelever
forward(Figure11).
Toraisetheloaderarms,slowlymovethelever
rearward(Figure11).
Tolowertheloaderarmstoadetent(oat)
position,pushtheleverfullyforward(Figure11).
Note:Thisallowsattachmentssuchastheleveler
andthehydraulicbladetofollowthecontoursof
theground(i.e.,oat)whengrading.
g029293
Figure11
1.Detent(oat)position
4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
LoaderLock
Theloaderlocksecurestheloaderarm/attachment-tilt
leversothatyoucannotpushitforward.Thisensures
thatnooneaccidentallylowerstheloaderarmsduring
maintenance.Securetheloaderarmswiththelock
anytimeyouneedtostopthemachinewiththeloader
armsraised.
Tosetthelock,liftuponitsoitclearstheholein
thecontrolpanelandswingittotheleft,infrontof
theloader-armlever,pushingitdownintothelocked
position(Figure12).
g029981
Figure12
1.Loaderarm/attachment-tilt
lever
2.Loaderlock
Loader-ControlReferenceBar
Theloader-controlreferencebarhelpsstabilizeyour
handwhileoperatingtheloaderarm/attachmenttilt
lever(Figure4).
15
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,movetheauxiliary-hydraulicsleverforward
(Figure13).
Tooperateahydraulicattachmentinreversedirection,
movethehydraulicsleverrearward(Figure13).
IfyoureleasetheleverwhileintheFORWARDor
REVERSEposition,theleverautomaticallyreturnsto
theNEUTRALposition(Figure13).
g029294
Figure13
1.Forwardowhydraulics
3.Neutral
2.Reverseowhydraulics
Auxiliary-Hydraulics-LockSwitch
Presstheauxiliary-hydraulics-lockswitchtolockthe
auxiliary-hydraulicsleverintheFORWARDpositionand
freeyourhandforothercontrols(Figure5).
ParkingBrakeLever
Tosettheparkingbrake,rotatethebrakelevertoleft
(Figure14).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
g030721
Figure14
Toreleasethebrake,rotatethebrakelevertothe
right.
Note:Youmayneedtoadjustthetractioncontrolto
releasethebrakepinsandrotatethelever.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefuel
tanks(Figure4).
MessageDisplay
Engine-CoolantTemperature
Iftheenginecoolantbecomestoohot,thelighton
theleftashesandthehornsounds(Figure15).If
thishappens,disengagetheauxiliaryhydraulicsand
letthemachinerunathighidletoallowthecooling
systemtocoolthemachine.Checkthecoolantlevel
whentheenginehasfullycooled.
Important:Donotshutofftheengine,asthis
maycausethemachinetooverheat.
g029666
Figure15
Engine-OilPressure
Iftheengine-oil-pressurebecomestoolow,thelight
ontheleftilluminatessteadily(Figure16).Ifthis
happens,shutofftheengineimmediatelyandcheck
theoil.Iftheoillevelislow,addoiland/orlookfor
possibleleaks.
g029665
Figure16
GlowPlug
Thelightontherightasheswhiletheglowplugsare
chargedandwarmingtheengine(Figure17).
g029668
Figure17
16
Battery-ChargeIndicatorLight
Ifthebatterychargebecomestoolow,thelightonthe
rightilluminatessteadily(Figure18).Ifthishappens,
shutofftheengineandchargeorreplacethebattery.
RefertoServicingtheBattery(page36)
g029667
Figure18
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit
andthefollowingindicators:
Enginestart—displayswhenyoustarttheengine
g029974
Figure19
Parkingbrake—displayswhenyoudisengagethe
parkingbrake
g030520
Figure20
Tractionneutral—displayswhenthetraction
controlisintheNEUTRALposition
g029211
Figure21
Auxiliaryleverneutral—displayswhentheauxiliary
leverisintheNEUTRALposition
g029975
Figure22
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22327
Width
85cm(33inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1234kg(2,720lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Model22328
Width
103cm(41inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1297kg(2,860lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Important:UseonlyToro-approvedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefueland
oillevel,andremovedebrisfromthetraction
unit.Ensurethattheareaisclearofpeopleand
debris.Youshouldalsoknowandhavemarked
thelocationsofallutilitylines.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsin
thesafetysection.Knowingthisinformationcould
helpyouorbystandersavoidinjury.
CAUTION
Thismachineproducessoundlevelsthatcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,
feet,andhead.
g009027
Figure23
1.Weareyeprotection.2.Wearhearingprotection.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180days
toensurefuelfreshness.
Fueltankcapacity:41L(11USgallons)
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwintergrade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
WARNING
Fuelisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltank
orconditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaybedegradedovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblendsd.
Contactyourdistributorifyouwishformore
informationonbiodiesel.
18
FillingtheFuelTanks
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Fillthefueltanksoutdoors,inanopen
area,whentheengineiscold.Wipeupany
fuelthatspills.
Neverllthefueltanksinsideanenclosed
trailer.
Neversmokewhenhandlingfuelandstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyoffuel.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingaspark
thatcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle
oronatruckortrailerbed,becauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
Whenpractical,removeequipmentfrom
thetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainerratherthanfroma
fuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
FillthefueltanksasshowninFigure24.
Note:Thefuel-tankcapsclickwhenyouclosethem
securely.Usethebracketstolockthefueltanks.
g029669
Figure24
19
CheckingtheEngine-Oil
Level
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lower
theloaderarms,andshutofftheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehoodandsecurethehoodprop.
4.Cleanaroundtheoildipstickandoil-llercap
(Figure25).
g029940
Figure25
1.Oil-llercap2.Oildipstick
5.Checktheoilandaddadditionaloilasneeded
(Figure26).
Important:Donotoverllthecrankcase
withoilbecausetheenginemaybedamaged.
g029301
Figure26
Checkingthe
Hydraulic-FluidLevel
ServiceInterval:Every25hours
HydraulicT ankCapacity:37.9L(10USgallons)
RefertoChangingtheHydraulicFluid(page44)for
hydraulicuidspecications.
Important:Alwaysusethecorrecthydraulic
uid.Unspecieduidswilldamagethehydraulic
system.
1.Removetheattachment,ifinstalled;referto
RemovinganAttachment(page25).
2.Parkthemachineonalevelsurface.
3.Raisetheloaderarmsandinstallthecylinder
locks;refertoInstallingtheCylinderLocks(page
29).
4.Shutofftheengineandremovethekey.
5.Openthehoodandsecurethehoodprop.
6.Removetherightsidescreen;refertoRemoving
theSideScreens(page30).
7.Cleantheareaaroundthellerneckofthe
hydraulictank(Figure27).
g029748
Figure27
1.Hydraulicller-neckcap
8.Removethecapfromthellerneckandcheck
theuidlevelonthedipstick(Figure28).
Note:Theuidlevelshouldbebetweenthe
2notchesofthedipstickwhilethearmsare
loweredoratthelowernotchwhilethearms
areraised.
20
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Toro TX 1000 Wide Track Compact Tool Carrier User manual

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