Z Master Professional 5000 Series Riding Mower,

Toro Z Master Professional 5000 Series Riding Mower, User manual

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FormNo.3407-736RevB
ZMaster
®
Professional5000
SeriesRidingMower
with60inTURBOFORCE
®
SideDischarge
Mower
ModelNo.74915—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3407-736*B
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarresteris
availableasanoption.Ifyourequireasparkarrestor,
contactyourAuthorizedT oroDealer.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.
Note:ItisaviolationofCaliforniaPublicResource
CodeSection4442touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,
andmaintainedforthepreventionofre.Otherstates
orfederalareasmayhavesimilarlaws.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterial,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................15
Operation................................................................16
AddingFuel......................................................16
CheckingtheEngine-OilLevel..........................18
BreakinginaNewMachine..............................18
UsingtheRolloverProtectionSystem
(ROPS).........................................................18
ThinkSafetyFirst..............................................19
OperatingtheParkingBrake.............................19
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................20
OperatingtheThrottle.......................................20
OperatingtheChoke.........................................20
OperatingtheIgnitionSwitch............................21
UsingtheFuelShutoffValve.............................21
StartingandStoppingtheEngine......................22
UsingtheSafety-InterlockSystem....................23
DrivingForwardorBackward............................24
StoppingtheMachine.......................................25
AdjustingtheHeight-of-Cut...............................26
AdjustingtheAnti-ScalpRollers........................27
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................28
PositioningtheSeat..........................................29
UnlatchingtheSeat..........................................29
ChangingtheSeatSuspension.........................29
UsingtheDrive-Wheel-ReleaseValves............30
UsingtheSideDischarge.................................30
TransportingtheMachine.................................31
LoadingtheMachine........................................31
OperatingTips.................................................33
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
Lubrication..........................................................35
LubricatingtheMachine....................................35
GreasingtheMower.........................................35
LubricatingtheCaster-WheelHubs..................36
EngineMaintenance...........................................37
ServicingtheAirCleaner..................................37
ServicingtheEngineOil....................................39
ServicingtheSparkPlug...................................42
CheckingtheSparkArrester.............................44
FuelSystemMaintenance...................................44
ReplacingtheFuelFilter...................................44
ServicingtheFuelT ank.....................................45
ElectricalSystemMaintenance...........................45
ServicingtheBattery.........................................45
ServicingtheFuses..........................................47
Jump-StartingtheMachine...............................47
DriveSystemMaintenance..................................49
CheckingtheSeatBelt.....................................49
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................49
AdjustingtheTracking......................................49
CheckingtheTirePressure...............................49
CheckingtheWheelLugNuts...........................50
CheckingtheWheelHubSlottedNut................50
AdjustingtheCaster-PivotBearing...................50
UsingtheClutchShim......................................50
CoolingSystemMaintenance..............................52
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................52
CleaningtheEngine-CoolingFinsand
Shrouds........................................................53
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................53
BrakeMaintenance.............................................54
AdjustingtheParkingBrake..............................54
BeltMaintenance................................................55
InspectingtheBelts..........................................55
ReplacingtheMowerBelt.................................55
ReplacingtheHydraulicPump-Drive
Belt................................................................56
ControlsSystemMaintenance.............................57
AdjustingtheControl-HandlePosition..............57
AdjustingtheMotion-ControlLinkage...............57
AdjustingtheMotion-ControlDamper...............58
AdjustingtheMotionControlNeutral-Lock
Pivot..............................................................59
HydraulicSystemMaintenance...........................59
ServicingtheHydraulicSystem........................59
MowerDeckMaintenance....................................61
LevelingtheMowerDeck..................................61
ServicingtheCuttingBlades.............................64
RemovingtheMowerDeck...............................66
ReplacingtheGrassDeector..........................67
Cleaning..............................................................68
CleaningundertheMower................................68
DisposingofWaste...........................................68
Storage...................................................................68
CleaningandStoringtheMachine....................68
Troubleshooting......................................................70
Schematics.............................................................72
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotentialfor
injury,complywiththesesafetyinstructions,andpay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtothe
appropriateregulatorystandardsineffectatthetime
ofmanufacture.Modifyingthismachineinanyway
maycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthisOperators
Manual.Modicationstothismachineshouldonly
bemadebyeitherthemanufactureroranAuthorized
ToroDealer.
Thisproductiscapableofamputatinghandsandfeet.
Followallsafetyinstructionstoavoidseriousinjury
ordeath.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamage
toproperty.
Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
B71.4-2012.
Training
ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformationitistheowner's
responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor
damagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludingsubstantial
slip-resistantfootwear,safetyglasses,andhearing
protection.Tielonghairbackanddonotwear
jewelry.
Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys,
andwirewhichcanbethrownbythemachine.
Checkthatoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingtheengine.Onlystart
theenginefromtheoperator'sposition.
Besureofyourtractionwhileusingthismachine,
especiallywhenbackingup.Neveroperateonwet
grass.Reducedtractioncouldcauseslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshieldorotherguards
notsecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioning
properly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreason,includingemptyingthecatchersor
uncloggingthechute.
Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
4
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Nevercarrypassengersonthemachine.
Keeppetsandbystandersaway.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopblades
ifnotmowing.
Beawareofthemowerdischargedirectionand
donotpointitatanyone.
Donotoperatethemowerwhileill,tired,orunder
theinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
RolloverProtectionSystem
(ROPS)—UseandMaintenance
TheROPSisanintegralandeffectivesafety
device.KeepafoldingROPSintheraised
andlockedpositionandusetheseatbeltwhen
operatingthemachine.
LowerafoldingROPStemporarilyonlywhen
absolutelynecessary.Donotweartheseatbelt
whenfoldeddown.
Beawarethereisnorolloverprotectionwhena
foldedROPSisinthedownposition.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedandneverfolddown
afoldingROPSinareaswherethereareslopes,
dropoffsorwater.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,
ratherthanfromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllfueltank.Replacefuelcapand
tightensecurely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,Shut
offtheengineandremovethekeyordisconnect
thespark-plugwire.Waitforallmovementto
stopbeforeadjusting,cleaningorrepairingthe
machine.
Cleangrassanddebrisfromthecuttingunit,the
drives,themufers,andtheenginetohelpprevent
res.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstore
nearame.
Shutoffthefuelwhilestoringortransporting.Do
notstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Settheparking
brake.Neverallowuntrainedpersonneltoservice
themachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorthespark-plugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositivelast.
Connectthepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades.
Neverstraightenorweldthem.
5
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count
onTorogenuineparts.Whenitcomestoreliability,
Torodeliversreplacementpartsdesignedtothe
exactengineeringspecicationsofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usefullwidthrampsforloadingthemachineintoa
trailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
6
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
8
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal115-7445
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operator-presenceswitch
9
decal116-4858
116-4858
decal116-8726
116-8726
1.ReadtheOperatorsManualforrecommendedhydrouid.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutdeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal117-3864
117-3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
10
decal121-7551
121-7551
1.PowerT akeoff(PTO)4.Continuousvariable
setting
2.Choke5.Slow
3.Fast
decal126-2055
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperatorsmanualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal126-4398
126-4398
1.ReadtheOperator’s
manual
3.Unlock
2.Lock
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Height-of-cut
11
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal125-9383
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating
themachine.
4.ReadtheOperatorsManualbeforeservicingorperforming
maintenance.
12
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
13
ProductOverview
g027333
Figure4
1.Height-of-cutdeck-lift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parking-brakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motion-controllevers
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g008951
Figure5
1.PTOSwitch
4.Hour
meter/Safety-interlock
display
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and
thebarslightupwhentheignitionswitchisintheOn
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximatelyonegallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterwhichindicate
withablacktrianglethattheinterlockcomponentisin
thecorrectposition(Figure6).
Battery-IndicatorLight
IftheignitionkeyisturnedtotheONpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthe
areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
5.Lowfuel-indicatorlight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFASTand
SLOW.
14
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)isusedtoengage
theelectricclutchanddrivethemowerblades.Pull
theswitchuptoengagethebladesandrelease.T o
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
NEUTRAL-LOCKposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:START,RUNandOFF.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe
machineforward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
WithoutDeck
135cm(53inches)
DeectorUp157cm(62inches)
DeectorDown192cm(76inches)
Length
RollBar-Up
211cm(83inches)
RollBar-Down
215cm(85inches)
Height
RollBar-Up
179cm(71inches)
RollBar-Down
119cm(47inches)
Weight
569kg(1255lb)
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan10%
ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithouttheentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycancauseasparkwhichcanignite
thegasolinevapors.Areorexplosionfrom
gasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbed,because
interiorcarpetsorplastictruck-bedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
fueltheequipmentwiththewheelsonthe
ground.
Ifthisisnotpossible,thenfuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasoline-dispensernozzle.
Ifagasolinedispensermustbeused,keep
thenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimes
untilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank
orconditionerbottleopening.
Avoidcontactwithskin;washoffspills
withsoapandwater.
UsingFuelStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
keepthefuelfreshduringstorageof90daysorless.
Ifyouarestoringthemachineforlonger,drainthefuel
tank;refertoServicingtheFuelT ank(page45).
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionerto
thefuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe
16
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcapandremoveit.
Addregularunleadedgasolinetothefueltank
untilthelevelis6to13mm(1/4to1/2inch)
belowthebottomofthellerneck.Thisspacein
thetankallowsthegasolinetoexpand.Donot
llthefueltankcompletelyfull;referto(Figure
7).
g009189
g012429
Figure7
17
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page18).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraisedlockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey
arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
g008943
Figure8
1.ROPSknob
3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey
movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswill
snapintopositionwhentheholesalignwiththe
pins(Figure8).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins
areengaged.
18
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure9
1.Safezone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.Dangerzone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,
hands,feet,andheadisrecommended.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
19
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjury
orpropertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
g027334
Figure11
ReleasingtheParkingBrake
g027335
Figure12
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
g008945
Figure13
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure14
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFASTand
SLOWpositions(Figure15).
AlwaysusetheFASTpositionwhenturningonthe
mowerdeckwiththeblade-controlswitch(PTO).
g008946
Figure15
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure16).
2.Pushdownthechoketodisengagethechoke
afterstartingtheengine(Figure16).
20
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