Craftsman 315 SERIES 139.53939D Owner's manual

Owner'sManual/Manualdelpropietario

[ CRRFTSMRN°[

GARAGEDOOROPENER

ABRIDORDEPUERTADECOCHERA

ForResidentialUse0nly/S61oparausoresidencial

Model/Modelo139.53939D

I"11

z

I"11

"o

;z=,

z_

Readandfollowall safetyrulesandoperating

instructionsbeforefirstuseofthis product.

Fastenthe manualnearthegaragedoorafter

installation.

Periodic checksof theopener arerequiredto

ensuresafeoperation.

Leery seguirtodaslas reglasdeseguridady

lasinstruccionesdeoperaci6n antesde usar

esteproductoporprimeravez.

Guardarestemanualcercade la puerta de la

cochera.

Sedebenrealizarrevisionesperi6dicas

del abridorde puertaspara asegurarsu

operaci6n segura.

c_us

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com/craftsman

TABLE OF CONTENTS

Introduction 2-7

Safetysymbol reviewand signal word review................ 2

Preparingyour garagedoor ............................. 3

Tools needed......................................... 3

Planning .......................................... 4-5

Carton inventory ...................................... 6

Hardware inventory.................................... 7

Assembly 8-11

Assemblethe rail and install thetrolley ..................... 8

Fastenthe rail to the motor unit .......................... 9

Install the idler pulley .................................. 9

Install the belt and attachthe belt cap retainer .............. 10

Setthe tension ...................................... 11

Installation 11-26

Installation safety instructions .......................... 11

Determinethe headerbracket location .................... 12

Install the header bracket .............................. 13

Attachthe rail to the headerbracket ...................... 14

Position theopener................................... 15

Hangthe opener ..................................... 16

Install the door control ................................ 17

Install the battery .................................... 18

Install the lights ..................................... 18

Attachthe emergency releaseropeand handle.............. 19

Electrical requirements................................ 19

Install The Protector System®........................ 20-22

Fastenthe door bracket............................. 23-24

Connectthedoor arm to the trolley ................... 25-26

Adjustment 27-29

Program thetravel limits............................... 27

Setting the force ..................................... 28

Testthe safety reversalsystem.......................... 29

TestTheProtector System_ ............................ 29

Operation 30-36

Operationsafety instructions ........................... 30

Using your garagedoor opener ......................... 30

Using the wall-mounted door control ..................... 31

Careof your opener .................................. 32

Toopen the door manually ............................. 32

Batterybackup ...................................... 33

Having a problem (Troubleshooting) ..................... 34

Diagnostic chart ..................................... 35

Smart Control Paner messages ......................... 36

Programming 37

Toadd or reprograma hand-held remote control ............ 37

Toeraseall codesfrom motor unit memory................ 37

3-Function remotes................................... 37

Repair Parts 38-39

Rail assemblyparts................................... 38

Installation parts ..................................... 38

Motor unit assembly parts ............................. 39

Accessories 40

Warranty 40

Notes 41

Repair Parts & Service Back Cover

INTRODUCTION

SafetySymbolReviewandSignal WordReview

This garage door opener has beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in

strict accordancewith the instructions and warnings contained in this manual.

Mechanical

Electrical

Whenyou seethese SafetySymbols and Signal Words onthe

following pages,they will alert you to the possibility of serious

injuryor deathif you do not comply with the warnings that

accompany them. The hazardmay come from something

mechanicalor from electric shock. Readthe warnings carefully.

Whenyou seethis SignalWord on the following pages,it will alert

you to the possibility of damageto your garage door and/or the

garage door opener if you do not comply with the cautionary

statements that accompany it. Readthem carefully.

Preparingyourgaragedoor

Beforeyou begin:

• Disable locks.

• Removeany ropes connectedto garagedoor.

• Completethefollowingtest to makesure your garagedoor is

balancedand is not sticking or binding:

1. Liftthe door about halfway asshown. Releasethe door.

If balanced,it should stay in place,supported entirely by its

springs.

2. Raiseand lower the door to seeif there is any binding or

sticking.

If your door binds, sticks, or is out of balance,call a trained door

systems technician.

To prevent possible SERIOUSINJURYor DEATH:

• ALWAYScall a trained door systems technician if garage

door binds, sticks, or is out of balance.An unbalanced

garage door may NOTreversewhen required.

• NEVERtry to loosen, move or adjust garage door, door

springs, cables, pulleys, bracketsortheir hardware, ALL of

which are under EXTREMEtension.

• DisableALL locks and remove ALL ropesconnectedto

garage door BEFOREinstalling and operating garage door

opener to avoid entanglement.

To prevent damageto garage door and opener:

• ALWAYSdisable locks BEFOREinstalling and operatingthe

opener.

• ONLYoperategaragedoor opener at 120V, 60 Hzto avoid

malfunction and damage.

SectionalDoor

One-Piece Door

Tools needed

During assembly,installation and adjustmentof the opener,

instructions will callfor handtools as illustrated below.

Drill

Tape Measure

Pencil

Drill Wire Cutters

3/16", 5/16"

and 5/32"

Hack Saw

Screwdriver

Stepladder

and 1/4"

Pliers

Adjustable End Wrench

Planning

Identify the type and height of your garagedoor. Surveyyour

garage areato see if any of the conditions below apply to your

installation. Additional materials may be required.You may find it

helpful to refer backto this page andthe accompanying

illustrations asyou proceedwith the installation of your opener.

Dependingon your requirements,there are several installation

steps which may call for materialsor hardwarenot included in the

carton.

• Installation Step 1 - Lookat the wall or ceiling abovethe

garagedoor. Theheader bracketmust besecurelyfastenedto

structural supports.

• Installation Step 5 - Doyou havea finished ceiling inyour

garage? If so, a support bracketand additional fastening

hardware may be required.

• Installation Step 11 - Dependingupon garageconstruction,

extension brackets or wood blocks may be neededto install

sensors.

• Installation Step 11 - Alternate floor mounting of the safety

reversingsensor will require hardwarenot provided.

Doyou havean access door in addition to the garagedoor?

If not, Model 139.53702 EmergencyKeyReleaseis required.

SeeAccessoriespage.

Lookat the garage door where it meetsthe floor. Any gap

betweenthe floor and the bottom of the door must not exceed

1/4" (6 mm). Otherwise,the safety reversalsystem may not

work properly. SeeAdjustment Step 3. Floor or door should be

repaired.

SECTIONALDOORINSTALLATIONS

• Doyou havea steel, aluminum, fiberglass or glass panel door?

If so, horizontal and vertical reinforcement is required

(Installation Step12).

• Theopener should be installed abovethe center of the door.

If there is a torsion spring or center bearing platein the wayof

the header bracket, it may be installed within 4 feet (1.22 m)

to the leftor right of the door center. See Installation

Steps 1 and 12.

• If your door is morethan 7 feet (2.13 m) high, seerail

extension kits listed on Accessories page.

r_

SECTIONALDOORINSTALLATION FINISHEDCEILING

Support bracket & _\ -'_,_

fastening hardware _, /_

Horizontal and vertical reinforcement is required. "_

is neededfor lightweight garage doors

(fiberglass, steel, aluminum, door with See page1& __ _,/_o_-_

glass panels, etc.). See page23 for details.

rwa

Torsion Spring _ I t

Wall- mounted

Door Control

II II I II AccessDoorII I I_ t II [ofGarage

Header CLOSEDPOSITION

[_ Bracket Trolley

Stop Bolt Trolley

Safety --"----

Reversing

Sensor

y Reversing Sensor

Gapbetween floor

and bottom of door

must not exceed 1/4" (6 mm).

Curved

Header Door

Wall Arm

Garage

Door Bracket

Belt

Emergency Release

Rope & Handle

Planning(Continued)

ONE-PIECEDOORINSTALLATIONS

• Generally,a one-piecedoor does not requirereinforcement.

If your door is lightweight, refer to the information relating to

sectional doors in Installation Step 12.

• Dependingon your door's construction, you may need

additional mounting hardwarefor the door bracket (Step 12).

Without aproperly working safety reversalsystem, persons

(particularly small children) could be SERIOUSLYINJUREDor

KILLEDby a closing garagedoor.

• Thegap betweenthe bottom of the garagedoor and the floor

MUSTNOTexceed1/4" (6 mm). Otherwise,the safety

reversalsystem may NOTwork properly.

• Thefloor or the garagedoor MUSTbe repairedto eliminate

the gap.

ONE-PIECEDOORWITHOUTTRACK

Safety Reversing

Sensor

Header Wall

Rail

FINISHEDCEILING

Suppod bracket

& fastening

ha_wareis required.

See page 16.

Wall-Mounted

Door Control

Access

Door

oi

Safety Reversing

Sensor

Gapbetween floor

and bottom of door must

not exceed 1/4" (6 mm).

Motor Unit

CLOSEDPOSITION

Trolley Stop Bolt

Belt Trolley

r_ _ I

iii:;:i ......

r uracKet _ Y I Emergency

__1 I-- Release

it liirght ii_e d _ Rope & Handle

_ Garage

_ Door

ONE-PIECEDOORWITH TRACK

Gapbetween floor

and bottom of door

Safety must not exceed

Reversing Sensor 1/4" (6 mm).

Access

Door

Header

Wall

Safety

Reversing Sensor

CLOSEDPOSITION

Trolley Stop Bolt Belt Trolley

Door

Bracket

Garage

Door

Rail

Straight Release

Door Rope &

Arm Handle

CartonInventory

Your garagedoor opener is packagedin one carton which

contains the motor unit and all parts illustrated below.Accessories

will dependonthe model purchased. If anything is missing,

carefully checkthe packing material.

Parts may be stuck in thefoam. Hardwarefor assembly and

installation is shown on the next page.Savethe carton and

packing material until installation and adjustment is complete.

Smart Control Panel®

SECURITY÷®

3-Function Remote Control (2)

SECURITY÷®

3-Function Mini

Remote Control (1)

Battery

Belt CapRetainer

Laser GarageParking Assist

Motor Unit with 2 Light Lenses

GarageDoor Monitor

Rail

Fron! (header) //_ d,_

Header Bracket

Trolley

Safety Reversing

Sensor Bracket (2)

Rail

Center/Back

I Sections

Belt

Idler Pulley

Door Bracket

The Protector System®

(2) Safety Reversing Sensors

(1 Sending Eye and 1 Receiving Eye)

with 2-Conductor White & White/Black

BellWire attached

"U" Bracket

Curved Door

Arm Section

Plug-In Light Control

2-Conductor BellWire

White & White/Red

Q

Surge Protector

Safety Labels

and

Literature

EntryEase

Fingerprint Keypad

Hanging Brackets

Straight Door

Arm Section

HardwareInventory

Separateall hardwareand group asshown below for the assembly and installation procedures.

Spring/Trolley Nut (1)

ASSEMBLYHARDWARE

@

Lock Nut

1/4"-20 (2)

Lock Washer

3/8" (1)

Nut

3/8" (1)

Bolt 1/4"-20xl-3/4" (2)

[©

Trolley Threaded Shaft (1)

i

Master

Link (2)

Idler Bolt (1)

INSTALLATIONHARDWARE

Carriage Bolt Wing Nut

1/4"-20xl/2" (2) 1/4"-20 (2)

1111111111_

Lag Screw

5/16"-9xl -5/8" (2)

111111111111_>

Lag Screw

5/16"-18xl-7/8" (2)

Carriage Bolt

5/16"-18x2-1/2" (2)

0

Ring

Fastener (3)

Hex Bolt

5/16"-18x7/8" (4)

Nut 5/16"-18 (6)

Lock Washer 5/16" (7)

_ IIlllllllllllMlllllIlllll_

Screw

6ABx1-1/4" (2)

Handle

Drywall Anchors (2)

ol

Clevis Pin Clevis Pin Clevis Pin

5/16"x1-1/2" (1) 5/16"x1" (1) 5/16"x1-1/4" (1)

Insulated

Staples (30)

_ IIIIIIIIIIIIIIIIIIIII

Screw 6-32x1" (2)

Spacer (2)

Rope

ASSEMBLY STEP 1

AssembletheRail andInstall the Trolley

To avoidinstallationdifficulties,do notrunthe garagedoor

openeruntil instructedto do so.

Thefront rail hasa cut out "window" at the door end

(seeillustration). Theholeabovethis windowis larger on the

top ofthe raft than on the bottom. A smaller hole 3-1/2" (8.9 cm)

away is closeto the rail edge.Rotate theback rail so it hasa

similar hole close to the oppositeedge,about 4-3/4" (12 cm) from

the far end.

1. Removethe straight door arm and hanging bracket

packagedinside the front rail and set asidefor Installation

Steps 5 and 12.

NOTE:Toprevent INJURY whileunpacking therail carefully

remove thestraight door arm stored within the rail section.

2. Align the rail sections on aflat surface asshown andslide the

taperedends into the larger ones. Tabs along the side will lock

into place.

To prevent INJURYfrom pinching, keephandsand fingers

away from the joints while assembling the rail.

3. Placethe motor unit on packingmaterial to protect the cover,

and rest the back end of the rail ontop. Forconvenience,put a

support under the front end of the rail.

4. As a temporary stop, insert a screwdriver into the hole

10"(25 cm) from the front end of the rail, as shown.

5. Checkto besure there are 4 plastic wear pads insidethe inner

trolley. If they becameloose during shipping, checkall packing

material. Snapthem back into position asshown.

6. Slide the trolley assembly along the rail from the back end to

the screwdriver.

Trolley

)ered

End

)ered

End

)ered

End

E3ackRails

(TO MOTORUNIT)

rewdrive_

Window I _ Tabs

Cut-Out : L

.... \ _/'_,,/ FrontRail

(TO DOOR)

Idler

Pulley .-_,_/_/

Hole _ ',

)ered

End

ASSEMBLY STEP 2

Fastenthe Rail to the MotorUnit

• Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole

on the back end of the rail as shown. Tighten securelywith a

1/4"-20 lock nut. DONOTovertighten.

• Removethe two bolts from the top of the motor unit.

• Placethe "U" bracket,flat side down, on the motor unit and

align the bracketholes with the bolt holes. Fastenwith the

previously removedbolts.

• Align the rail assemblywith the top of the motor unit. Slide the

rail end onto the "U" bracket,aft the way to the stops that

protrude on the top and sides of the bracket.

To avoid SERIOUSdamageto garagedoor opener, use ONLY

those bolts/fasteners mounted in the top of the opener.

"U" Bracket

Bolt

I

Cover

Protection

Bolt Hole _

Bolts _ Motor Unit

Belt Pulley

HARDWARESHOWNACTUALSIZE

Lock Nut

Bolt 1/4"-20xl-3/4" 1/4"-20

SLIDE RAIL TO STOPS

I

ONTOP AND SIDES

OF BRACKET

Lock Nut

ASSEMBLY STEP 3

Install theIdler Pulley

• Laythe belt besidethe rail, asshown. Graspthe end with the

hookedtrolley connector and pass approximately 12"(30 cm)

of beltthrough the window. Keepthe ribbed side toward the

rail,and allow it to hang until Assembly Step 5.

• Removethe tapefrom the idler pulley.The inside centershould

be pre-greased. If dry, regreaseto ensure properoperation.

• Placethe idler pulley into the window as shown.

• Insertthe idler bolt from the top through the rail and pulley.

Tighten with a 3/8" lockwasher and nut underneaththe rail until

the lock washer is compressed.

• Rotatethe pulleyto besure it spins freely.

• Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front

of the railas shown. Tighten securelywith a 1/4"-20 lock nut.

Bolt

Trolley I _

Grease Stop Hole

_ _lnsidePulley _

- _ _ Idler Pulley

LockWasher3/8"@ IllIII _ _._

C)- Nut 3/8" i

Trolley

Connector _ Lock

Pulley _ Nut

Idler B_ _

HARDWARESHOWNACTUALSIZE

BoltU4"-20x]-3/4" LockNutU4"-20 Nut 3/8" Lock Washer 3/8"

ASSEMBLY STEP 4

Insta// the Be/t and Attach the Be/t Cap Retainer

1. Pull the belt around the idler pulley and toward the trolley.

Theribbed sidemust contact thepulley.

2. Hookthe trolley connector into the retaining slot on thetrolley

as shown.

3. With the trolley againstthe screwdriver, dispensethe

remainderof the belt along the rail length toward the motor

unit and around the sprocket. Thesprocket teeth must engage

the belt.

4. Checkto makesure the belt is not twisted and the FLATside

of the trolley threadedshaft is facing the rail. Connectthe

trolley threaded shaft with the master link, as illustrated:

• Pushpins of master link bar through holes in end of belt

and trolley threaded shaft.

• Pushmaster link capover pins and past pin notches.

• Slide clip-on spring over cap andonto pin notches until both

pins are securelylocked in place.

5. Insert thetrolley threadedshaft through the hole in the trolley.

Besure the belt is not twisted and the FLATsideof the trolley

threadedshaft faces the rail.

6. Holdthe beltat the trolley shaft asyou thread the spring nut

by hand onto the shaft until finger tight against the trolley.

DONOTuseany tools.

7. Removethe screwdriver.

8. Position the beltcap retaineroverthe motor unit sprocket as

shown and fasten to the mounting platewith 8x3/8" hex

screws provided.

Idler Pulley

To avoid possible SERIOUSINJURYto fingers from moving

garagedoor opener:

• ALWAYSkeephand clearof belt pulley while operating

opener.

• Securely attachbelt pulleycover BEFOREoperating.

HARDWARESHOWNACTUALSIZE

Hex Screw 8x3/8"

Spring/Trolley Nut

Master Link

Clip-On Spring

Master Link Cap

Retaining

Trolley Slot

Connector

Notch|

Trolley Master

Threaded Link Bar

Shaft

Hole

Hex Screws

#8x3/8"

Motor Unit

BeltPulley

Plate

10

ASSEMBLY STEP 5

Set the Tension

• Insert a screwdriver tip into one of the nut ringslots and brace

it firmly against the trolley.

• Placea 7/16" open end wrench on the squareend. Rotatethe

nut about 1/4 turn until the spring releasesand snaps the nut

ring against the trolley.

This sets the spring to optimum belt tension.

Youhave nowfinishedassemblingyourgarage dooropener.

Please read thefollowingwarningsbeforeproceedingto the

installationsection.

Square

End

SquareEnd

Trolley

Nut Rin¢

BEFORE I

-41_ 1"-_1_ 1

(2.5 cm)

Nut Rin,

ER RELEASE

1-1/4"

(3.18 cm)

INSTALLATION

IMPORTANTINSTALLATIONINSTRUCTIONS

Toreducethe riskofSEVEREINJURYorDEATH:

1. READAND FOLLOWALL INSTALLATIONWARNINGSAND

INSTRUCTIONS.

2. Install garagedoor opener ONLYon properly balancedand

lubricated garagedoor. An improperly balanceddoor may

NOT reversewhen required and could result in SEVERE

INJURYor DEATH.

3. ALL repairsto cables,spring assembliesand other

hardware MUSTbe made bya trained door systems

technician BEFOREinstalling opener.

4. DisableALL locks and removeALL ropesconnectedto

garagedoor BEFOREinstalling openerto avoid

entanglement.

5. Install garagedoor opener 7 feet (2.1 m) or more above

floor.

6. Mount the emergency releasewithin reach, but at least 6

feet (1.8 m) abovethefloor and avoiding contact with

vehiclesto avoid accidental release.

7. NEVERconnect garagedoor opener to power source until

instructed to do so.

8. NEVERwearwatches, rings or loose clothing while

installing or servicing opener.They could be caught in

garagedoor or opener mechanisms.

9. Install wall-mounted garagedoor control:

• within sight of the garagedoor.

• out of reachof children at minimum height of

5 feet (1.5 m).

• awayfrom ALL moving parts of the door.

10. Placeentrapment warning label on wall next to garage door

control.

11. Placemanualrelease/safetyreversetest labelin plain view

on insideof garagedoor.

12. Uponcompletion of installation,test safety reversalsystem.

Door MUSTreverseon contact with a 1-1/2" (3.8 cm) high

object (or a 2x4 laid flat) on the floor.

13. To avoid SERIOUSPERSONALINJURYor DEATHfrom

electrocution, disconnect ALL electric and battery power

BEFOREperforming ANYservice or maintenance.

11

INSTALLATION STEP 1

Determinethe HeaderBracketLocation

To prevent possible SERIOUSINJURYor DEATH:

• HeaderbracketMUSTbe RIGIDLYfastenedto structural

support on headerwall or ceiling, otherwise garagedoor

might NOTreversewhen required. DONOTinstall header

bracket over drywall.

• Concreteanchors MUST be usedif mounting headerbracket

or 2x4 into masonry.

• NEVERtry to loosen, move or adjust garagedoor, springs,

cables,pulleys, brackets,or their hardware,ALL of which are

under EXTREMEtension.

• ALWAYScall a trained door systems technician if garage

door binds, sticks, or is out of balance.An unbalancedgarage

door might NOTreversewhen required.

Follow the instructions which applyto your door.

1. Closethe door and mark the insidevertical centerline of the

garagedoor.

2. Extendthe lineonto the headerwall abovethe door.

Youcanfastenthe headerbracketwithin 4 feet (1.22 m) of

the left or rightof thedoorcenter onlyif a torsionspringor

center bearingplate is in theway; or youcan attachitto the

ceiling (see page 13) whenclearanceis minimal. (It may be

mountedon thewall upsidedownif necessary,to gain

approximately1/2" (1 cm).)

If you needto install the headerbracket on a 2x4 (on wall or

ceiling), use lag screws (not provided) to securelyfasten the

2x4 to structural supports as shown hereand on page13.

3. Openyour door to the highest point of travel asshown. Draw

an intersecting horizontal line on the headerwall abovethe high

point:

• 2" (5 cm) abovethe high point for sectional door and

one-piecedoor with track.

• 8" (20 cm) abovethe high point for one-piecedoor without

track.

This heightwill provide travel clearancefor the top edgeof the

door.

NOTE:If thetotal number of inches exceedsthe height available

in your garage,use themaximum height possible, or refer to

page 13 for ceiling installation.

HeaderWall

II I

Unfinished

Ceiling __, OPTIONAL

-- _ CEILING

J%.NT

-J HEADER

/,RACKET

VerticalCenterline

ofGarageDoor

Level

(optional)

2x4 Structural

Supports

J

HeaderWall Track

t

!

One-piece doorwith horizontal track

Header Wall

_,__2" 15cm) Tlack

HighestPoint

ofTravel

--Door

Sectional doorwith curved track

E Heal_.._Wall

Door IJ_,,,,.,j_" Highest

_ _iTn/avel

rd°reII/

One-piecedoorwithouttrack:

jambhardware

deader Wall

Pivot

One-piecedoor without track:

pivothardware

12

INSTALLATION STEP 2

Install theHeaderBracket

You can attachthe headerbracket eitherto the wall abovethe

garage door, or to the ceiling. Follow the instructions which will

work best for your particular requirements. Donot install the

headerbracketoverdrywall. If installingintomasonry,use

concreteanchors(notprovided).

Wall Mount

WALLHEADERBRACKETINSTALLATION

• Centerthe bracketon the vertical centerline with the

bottom edgeof the bracketon the horizontal line asshown

(with the arrow pointing toward the ceiling).

• Mark the vertical setof bracket holes. Drill 3/16" pilot holesand

fastenthe bracketsecurely to a structural support with the

hardware provided.

HARDWARESHOWNACTUALSIZE

LagScrew

5/16"-9xl -5/8"

Optional

Mounting Holes

- HeaderWall -

Horizontal /

/

Line / _,

/-

i J

J

HighestPointof

GarageDoorTravel

l erticalCenterline

of GarageDoor

_i_ Lag Screws

5/16"x9x1-5/8"

DoorSpring

J

- GarageDoor -

Vertical

Centerline

of GarageDoor

CEILINGHEADERBRACKETINSTALLATION

• Extendthe vertical centerline onto the ceiling as shown.

• Centerthe bracketon the vertical mark, no more than

6"(15 cm) from the wall. Make sure the arrow is pointing away

from the wall. The bracketcan be mounted flush against the

ceiling when clearanceis minimal.

• Mark the side holes.Drill 3/16" pilot holes andfasten bracket

securelyto a structural support with the hardwareprovided.

Ceiling Mounting Holes

- Finished Ceiling -

/_ _ j j / __ Vertical Centerline

_ _ of GarageDoor

Header _

Bracket __

6" (15 cm) Maximum _

Door

Spring m Lag Screws

5/16"x9x1-5/8"

- HeaderWall-

13

INSTALLATION STEP 3

AttachtheRail to the HeaderBracket

NOTE:(Optional) Withsome existing installations,you may re-use

the old headerbracket with thetwo plastic spacersincluded in the

hardwarebag. Placethespacersinside the bracketon eachside of

the rail, as illustrated.

• Position the opener on the garagefloor below the header

bracket. Usepacking material asa protective base.

NOTE:If thedoor spring is in the way,you will need help. Have

someone hold the opener securely on a temporary support to

allow the rail to clear the spring.

• Position the rail bracket againstthe headerbracket.

• Align the bracket holesand join with a clevis pin as shown.

• Insert a ring fastenerto secure.

Header Wall

Header Bracket

Idler Pulley

Mounting

Hole

Clevis Pin

0

Existing

Header Bracket

0

Spacer

Mounting

Hole

OPTIONWITH

SOME EXISTING

INSTALLATIONS

__ Garage

Door

Opener Carton or

-- Temporary

Support

HARDWARESHOWNACTUALSIZE

0

Clevis Pin 5/16"x1-1/2" Ring Fastener

14

INSTALLATION STEP 4

Positionthe Opener

Follow instructions which applyto your door type as illustrated.

SECTIONALDOORORONE-PIECEDOORWITH TRACK

A 2x4 laidflat is convenient for setting an ideal door-to-rail

distance.

• Removefoam packaging.

• Raisethe opener onto astepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 laid flat on the top

section beneaththe rail.

• If the top section or panel hits the trolley when you raise

the door, pull down on the trolley releasearm to disconnect

inner and outer sections. Slide the outer trolley toward the

motor unit. Thetrolley can remain disconnected until

Installation Step 12 is completed.

.............

Trolley

L__..,._,_,__ ReleaseArm -- tl

ENGAGED RELEASED

To prevent damageto garage door, rest garagedoor opener rail

on 2x4 placedon top section of door.

J

Rail _l:

_11_1 Door 2x4 is used to determine

lhecorr_tgmOU nting height

ONE-PIECEDOORWITHOUTTRACK

A 2x4 on its side is convenientfor setting anidealdoor-to-rail

distance.

• Removefoam packaging.

• Raisethe opener onto astepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 on its side on the top

section of the door beneaththe rail.

• Thetop of the door should be levelwith the top of the motor

unit. Donot position the openermore than 4" (10 cm) above

this point.

Header ii_

2x4 is used to determine

the correct mounting height

from ceiling.

15

INSTALLATION STEP 5

Hangthe Opener

Threerepresentative installations are shown. Yours may be

different. Hanging brackets should be angled (Figure 1) to provide

rigid support. On finished ceilings (Figures 2 and 3), attach a

sturdy metalbracket to structural supports before installing the

opener.This bracket and fastening hardwareare not provided.

1. Measurethe distancefrom eachside of the motor unit to the

structural support.

2. Cut both piecesof the hanging bracket to requiredlengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attach one end of eachbracketto asupport with

5/16"-18xl -7/8" lag screws.

5. Fastenthe opener to the hanging brackets with

5/16"-18x7/8" hex bolts, lock washers and nuts.

6. Checkto makesure the rail is centered over the door (or in

line with the header bracketif the bracket is not centered above

the door).

7. Removethe 2x4. Operatethe door manually. If the door hits the

rail, raisethe header bracket.

NOTE:DONOTconnectpower to openerat this time.

HARDWARESHOWNACTUALSIZE

Hex Bolt

5/16"-18x7/8" Nut 5/16"-18 Lock Washer5/16"

To avoid possible SERIOUSINJURYfrom a falling garagedoor

opener,fasten it SECURELYto structural supports of the

garage.Concreteanchors MUST be usedif installing ANY

brackets into masonry.

FigureI

Supports

Measure ',

Distance

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

\

Lag Screws

5/16"-18xl -7/8"

Figure2

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

FINISHEDCEILING

(Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

Figure3

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

(Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

16

INSTALLATION STEP 6

Install theDoorControl

Locate the doorcontrolwithin sightof door,at a minimum

heightof 5 feet (1.5 m) where small childrencannotreach,

away from movingparts ofdoorand doorhardware. If installing

intodrywall, drill 5/32" holesand usethe anchorsprovided.For

pre-wiredinstallations(as in new home construction),it may

be mountedto a single gangbox(Figure2).

1. Strip 7/16" (11 mm) of insulation from oneendof bell wire and

connect to the two screwterminals on the backof the door

control by color: white wire to 2andwhite/red wire to the 1.

2. Removecover by gentlyprying at slot in top of the cover with a

small flat head screwdriver. Fastenwith 6ABx1-1/4"self-tapping

screws (drywall installation) or 6-32x1" machine screws

(into gang box) asfollows:

• Install bottom screw, allowing 1/8" (3 mm) to protrude above

wall surface.

• Position the bottom of the door control on the screw head

and slide down to secure. Adjust screwfor snugfit.

• Drill and install top screw with care to avoid cracking plastic

housing. Do notovertighten.

• Insert top tabs and snap on cover.

3. (Forstandardinstallation only) Runbell wire up wall and

across ceiling to motor unit. Use insulatedstaples to secure

wire inseveralplaces. Donot piercewire with a staple, creating

a short or open circuit.

4. Strip 7/16" (11 mm) of insulation from endof bell wire. Connect

bell wire to the quick-connect terminals as follows: white to

white and white/red to red.

5. Positionthe antennawire as shown.

6. Usetacks or staplesto permanently attachentrapment warning

label to wall nearthe door control, and manual release/safety

reversetest labelin a prominent location on inside of garage

door.

NOTE:DONOTconnectpower and operate openerat this time.

Thetrolley will travel to the furl open position but will not return

Door Control Connections

Strip wire 7/16" (11 mm)

417/16"(11 rnm) •

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution:

• DisconnectALL electric and battery power BEFORE

performing ANY serviceor maintenance.

• ConnectONLYto 24 VOLTlow voltage wires.

To prevent possible SERIOUSINJURYor DEATHfrom a closing

garagedoor:

• Install the door control within sight of garagedoor, out of

reachof children at a minimum height of 5 feet (1.5 m), and

awayfrom ALL moving parts of door.

• NEVERpermit children to operateor play with door control

push buttons or remotecontrols.

• Activate door ONLYwhen it can beseenclearly, is properly

adjusted, and there are no obstructions to door travel.

• ALWAYSkeepgarage door in sight until completely closed.

NEVERpermit anyoneto cross path of closing garage door.

HARDWARESHOWNACTUALSIZE

(std installation)

to the closeposition until thesensor beamis connectedand

properly aligned.

_Top

,, _1+ -- +1 )Mounting

_ell II I I Hole

Wire f:1 It '

.... Terminal

II 1"," I screws

I_ Bottom

.... Mounting

(BACK VIEW) Hole

Insulated

Staples

(pre-wired) Drywall Anchors

Figure1 Figure2

REMOVE& REPLACECOVER PRE-WIRED INSTALLATION

To Replace

Insert Top

Ta__ _ _.

Push BarCover I Wire

To release or insert wire,

)ush in tab with screwdriver tip

Red White Grey

17

INSTALLATION STEP 7

Install theBattery

• Make sure motor unit is unplugged.

• Using a Phillips headscrewdriver, removethe batterycover on

the motor unit.

• Partially insert battery into motor unit with terminals facing out.

• Oonnectthe red (+) and black (-) wires from motor unit to

corresponding terminals on battery.

• Verify the batterywires areseatedinthe channel.

• Replacebattery cover.

ALWAYSwear protective gloves and eyeprotection when

changing the battery or working around the battery

compartment.

ery Cover

INSTALLATION STEP 8

Install theLights

• Pressthe releasetabs on both sides of lens. Gentlyrotate lens

back and downward until the lens hinge is inthe fully open

position. Donot removethe lens.

• Install up to a100 watt maximum light bulb ineachsocket.

Light bulb size should be A19, standard neck only. Thelights

will turn ONand remainlit for approximately 4-1/2 minutes

when power is connected.Thenthe lights will turn OFF.

• Reversethe procedureto close the lens.

• UseA19,standard neck garagedoor opener bulbs for

replacement.

NOTE:Useonly standard light bulbs. Theuseof short neck or

speciafity light bulbs may overheatthe endpanel or light socket.

To prevent possible OVERHEATINGof the endpanelor light

socket:

• DONOTuseshort neck or specialty light bulbs.

• DONOTuse halogen bulbs. UseONLYincandescent.

To prevent damageto the opener:

• DONOTuse bulbs larger than IOOW.

• ONLYuseA19 sizebulbs.

ReleaseTab

100 Watt (Max)_

Standard Light Bulb_

/

1O0Watt,

Standard Light Bulb

Lens

Hinge

18

INSTALLATION STEP 9

Attachthe EmergencyRelease Ropeand Handle

• Threadone end of the rope through the hole in the top of the

red handleso "NOTICE"readsright side up asshown. Secure

with an overhandknot at least 1" (2.5 cm) from the end of the

ropeto preventslipping.

• Threadthe other end of the rope through the hole in the release

arm of the outer trolley.

• Adjust rope lengthso the handle is 6 feet (1.83 m) abovethe

floor. Ensurethat the ropeandhandleclearthe tops of all

vehiclesto avoid entanglement.Securewith an overhand knot.

NOTE:If it is necessaryto cut the rope, heat sealthe cut end with

a match or lighter to preventunraveling.

To prevent possible SERIOUSINJURYor DEATHfrom a falling

garagedoor:

• If possible, useemergency releasehandleto disengage

trolley ONLYwhen garagedoor is CLOSED.Weak or broken

springs or unbalanceddoor could result inan open door

falling rapidly and/or unexpectedly.

• NEVERuseemergency releasehandle unless garagedoorway

is clear of personsandobstructions.

• NEVERusehandle to pull door open or closed. If ropeknot

becomes untied, you could fall.

Trolley

I

INSTALLATION STEP 10

Electrical Requirements

To avoidinstallationdifficulties,do notrunthe openerat this

time.

To reducethe risk of electric shock, your garagedoor opener has

a grounding type plug with a third grounding pin. This plug will

only fit into agrounding type outlet. If the plug doesn't fit into the

outlet you have,contacta qualified electricianto install the proper

outlet.

Emergency _ ,_verhandnot

Release Handle

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution or fire:

• DisconnectALL electric and battery power BEFORE

performing ANY serviceor maintenance.

• Garagedoor installation and wiring MUSTbe in compliance

with ALL local electrical and building codes.

• NEVERusean extension cord, 2-wire adapter,or change

plug in ANYway to make it fit outlet. Besure the opener is

grounded.

PERMANENTWIRING

CONNECTION

If permanent wiring isrequired byyourlocal code,refer to the

followingprocedure.

To make a permanent connection through the 7/8" hole in the top

of the motor unit:

• Removethe motor unit cover screws and set the cover aside.

• Removethe attached3-prong cord.

• Connectthe black (line) wire to the screw on the brass terminal;

the white (neutral) wire to the screw on the silver terminal;

and the ground wire to the green ground screw.

The openermustbe grounded.

• Reinstallthe cover.

To avoidinstallationdifficulties,do notrunthe openerat this

time.

Ground Tab

Green

Ground Screw

Ground Wire . Wire

White Wire Black Wire

19

INSTALLATION STEP 1 1

Install TheProtectorSystem®

The safetyreversingsensormustbeconnectedandaligned

correctlybeforethe garagedooropenerwill movein the down

direction.

IMPORTANTINFORMATIONABOUTTHESAFETYREVERSING

SENSOR

When properly connectedand aligned, the sensor will detectan

obstacle in the pathof its electronic beam. Thesending eye

(with an amber indicator light) transmits an invisible light beam

to the receivingeye(with a green indicator light). If an obstruction

breaks the light beamwhile the door is closing, the door will stop

and reverseto full open position, and the opener lights will flash

10 times.

The units must be installed inside the garageso that the sending

and receivingeyes face eachother across the door, no morethan

6" (15 cm) abovethefloor. Either can be installed on the left or

right of the door aslong as the sun never shines directly into the

receiving eyelens.

The mounting brackets are designedto clip onto the track of

sectional garagedoors without additional hardware.

Besure power is NOTconnectedto the garagedoor opener

BEFOREinstalling the safety reversingsensor.

To prevent SERIOUSINJURYor DEATHfrom a closing garage

door:

• Correctly connect and align the safety reversingsensor.

This required safety device MUSTNOTbe disabled.

• Install the safety reversing sensor so beamis NOHIGHER

than 6" (15 cm) abovegaragefloor.

If it is necessaryto mount the units on the wall, the bracketsmust

be securely fastenedto a solid surface such as the wall framing.

Extensionbrackets (seeaccessories) are availableif needed.

If installing in masonry construction, add a pieceof wood at each

location to avoid drilling extra holesin masonry if repositioning

is necessary.

The invisible light beam path must be unobstructed. No part of the

garage door (or door tracks, springs, hinges, rollers or other

hardware) may interrupt the beamwhile the door is closing.

[ ! !oJ!Jl

_'af(_t5YcRm)max. I;v2_2_le_igAhr;aB_ _af(_t5YcRe_ermS2;? Sensor

above floor above floor

Facingthe doorfrom insidethe garage.

2O

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Craftsman 315 SERIES 139.53939D Owner's manual

Craftsman 315 SERIES 139.53939D Owner's manual

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