Craftsman 315 SERIES 139.53939D Owner's manual

Category
Garage Door Opener
Type
Owner's manual
Owner'sManual/Manualdelpropietario
[ CRRFTSMRN°[
GARAGEDOOROPENER
ABRIDORDEPUERTADECOCHERA
ForResidentialUse0nly/S61oparausoresidencial
Model/Modelo139.53939D
I"11
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I"11
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Readandfollowall safetyrulesandoperating
instructionsbeforefirstuseofthis product.
Fastenthe manualnearthegaragedoorafter
installation.
Periodic checksof theopener arerequiredto
ensuresafeoperation.
Leery seguirtodaslas reglasdeseguridady
lasinstruccionesdeoperaci6n antesde usar
esteproductoporprimeravez.
Guardarestemanualcercade la puerta de la
cochera.
Sedebenrealizarrevisionesperi6dicas
del abridorde puertaspara asegurarsu
operaci6n segura.
c_us
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2-7
Safetysymbol reviewand signal word review................ 2
Preparingyour garagedoor ............................. 3
Tools needed......................................... 3
Planning .......................................... 4-5
Carton inventory ...................................... 6
Hardware inventory.................................... 7
Assembly 8-11
Assemblethe rail and install thetrolley ..................... 8
Fastenthe rail to the motor unit .......................... 9
Install the idler pulley .................................. 9
Install the belt and attachthe belt cap retainer .............. 10
Setthe tension ...................................... 11
Installation 11-26
Installation safety instructions .......................... 11
Determinethe headerbracket location .................... 12
Install the header bracket .............................. 13
Attachthe rail to the headerbracket ...................... 14
Position theopener................................... 15
Hangthe opener ..................................... 16
Install the door control ................................ 17
Install the battery .................................... 18
Install the lights ..................................... 18
Attachthe emergency releaseropeand handle.............. 19
Electrical requirements................................ 19
Install The Protector System®........................ 20-22
Fastenthe door bracket............................. 23-24
Connectthedoor arm to the trolley ................... 25-26
Adjustment 27-29
Program thetravel limits............................... 27
Setting the force ..................................... 28
Testthe safety reversalsystem.......................... 29
TestTheProtector System_ ............................ 29
Operation 30-36
Operationsafety instructions ........................... 30
Using your garagedoor opener ......................... 30
Using the wall-mounted door control ..................... 31
Careof your opener .................................. 32
Toopen the door manually ............................. 32
Batterybackup ...................................... 33
Having a problem (Troubleshooting) ..................... 34
Diagnostic chart ..................................... 35
Smart Control Paner messages ......................... 36
Programming 37
Toadd or reprograma hand-held remote control ............ 37
Toeraseall codesfrom motor unit memory................ 37
3-Function remotes................................... 37
Repair Parts 38-39
Rail assemblyparts................................... 38
Installation parts ..................................... 38
Motor unit assembly parts ............................. 39
Accessories 40
Warranty 40
Notes 41
Repair Parts & Service Back Cover
INTRODUCTION
SafetySymbolReviewandSignal WordReview
This garage door opener has beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in
strict accordancewith the instructions and warnings contained in this manual.
Mechanical
Electrical
Whenyou seethese SafetySymbols and Signal Words onthe
following pages,they will alert you to the possibility of serious
injuryor deathif you do not comply with the warnings that
accompany them. The hazardmay come from something
mechanicalor from electric shock. Readthe warnings carefully.
Whenyou seethis SignalWord on the following pages,it will alert
you to the possibility of damageto your garage door and/or the
garage door opener if you do not comply with the cautionary
statements that accompany it. Readthem carefully.
Preparingyourgaragedoor
Beforeyou begin:
Disable locks.
Removeany ropes connectedto garagedoor.
Completethefollowingtest to makesure your garagedoor is
balancedand is not sticking or binding:
1. Liftthe door about halfway asshown. Releasethe door.
If balanced,it should stay in place,supported entirely by its
springs.
2. Raiseand lower the door to seeif there is any binding or
sticking.
If your door binds, sticks, or is out of balance,call a trained door
systems technician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garage door may NOTreversewhen required.
NEVERtry to loosen, move or adjust garage door, door
springs, cables, pulleys, bracketsortheir hardware, ALL of
which are under EXTREMEtension.
DisableALL locks and remove ALL ropesconnectedto
garage door BEFOREinstalling and operating garage door
opener to avoid entanglement.
To prevent damageto garage door and opener:
ALWAYSdisable locks BEFOREinstalling and operatingthe
opener.
ONLYoperategaragedoor opener at 120V, 60 Hzto avoid
malfunction and damage.
SectionalDoor
One-Piece Door
Tools needed
During assembly,installation and adjustmentof the opener,
instructions will callfor handtools as illustrated below.
Drill
Tape Measure
Pencil
Drill Wire Cutters
3/16", 5/16"
and 5/32"
Hack Saw
Screwdriver
Stepladder
and 1/4"
Pliers
Adjustable End Wrench
Planning
Identify the type and height of your garagedoor. Surveyyour
garage areato see if any of the conditions below apply to your
installation. Additional materials may be required.You may find it
helpful to refer backto this page andthe accompanying
illustrations asyou proceedwith the installation of your opener.
Dependingon your requirements,there are several installation
steps which may call for materialsor hardwarenot included in the
carton.
Installation Step 1 - Lookat the wall or ceiling abovethe
garagedoor. Theheader bracketmust besecurelyfastenedto
structural supports.
Installation Step 5 - Doyou havea finished ceiling inyour
garage? If so, a support bracketand additional fastening
hardware may be required.
Installation Step 11 - Dependingupon garageconstruction,
extension brackets or wood blocks may be neededto install
sensors.
Installation Step 11 - Alternate floor mounting of the safety
reversingsensor will require hardwarenot provided.
Doyou havean access door in addition to the garagedoor?
If not, Model 139.53702 EmergencyKeyReleaseis required.
SeeAccessoriespage.
Lookat the garage door where it meetsthe floor. Any gap
betweenthe floor and the bottom of the door must not exceed
1/4" (6 mm). Otherwise,the safety reversalsystem may not
work properly. SeeAdjustment Step 3. Floor or door should be
repaired.
SECTIONALDOORINSTALLATIONS
Doyou havea steel, aluminum, fiberglass or glass panel door?
If so, horizontal and vertical reinforcement is required
(Installation Step12).
Theopener should be installed abovethe center of the door.
If there is a torsion spring or center bearing platein the wayof
the header bracket, it may be installed within 4 feet (1.22 m)
to the leftor right of the door center. See Installation
Steps 1 and 12.
If your door is morethan 7 feet (2.13 m) high, seerail
extension kits listed on Accessories page.
r_
SECTIONALDOORINSTALLATION FINISHEDCEILING
Support bracket & _\ -'_,_
fastening hardware _, /_
Horizontal and vertical reinforcement is required. "_
is neededfor lightweight garage doors
(fiberglass, steel, aluminum, door with See page1& __ _,/_o_-_
glass panels, etc.). See page23 for details.
rwa
Torsion Spring _ I t
Wall- mounted
Door Control
II II I II AccessDoorII I I_ t II [ofGarage
Header CLOSEDPOSITION
[_ Bracket Trolley
Stop Bolt Trolley
Safety --"----
Reversing
Sensor
y Reversing Sensor
Gapbetween floor
and bottom of door
must not exceed 1/4" (6 mm).
Curved
Header Door
Wall Arm
Garage
Door Bracket
Belt
Emergency Release
Rope & Handle
Planning(Continued)
ONE-PIECEDOORINSTALLATIONS
Generally,a one-piecedoor does not requirereinforcement.
If your door is lightweight, refer to the information relating to
sectional doors in Installation Step 12.
Dependingon your door's construction, you may need
additional mounting hardwarefor the door bracket (Step 12).
Without aproperly working safety reversalsystem, persons
(particularly small children) could be SERIOUSLYINJUREDor
KILLEDby a closing garagedoor.
Thegap betweenthe bottom of the garagedoor and the floor
MUSTNOTexceed1/4" (6 mm). Otherwise,the safety
reversalsystem may NOTwork properly.
Thefloor or the garagedoor MUSTbe repairedto eliminate
the gap.
ONE-PIECEDOORWITHOUTTRACK
Safety Reversing
Sensor
Header Wall
Rail
FINISHEDCEILING
Suppod bracket
& fastening
ha_wareis required.
See page 16.
Wall-Mounted
Door Control
Access
Door
oi
Safety Reversing
Sensor
Gapbetween floor
and bottom of door must
not exceed 1/4" (6 mm).
Motor Unit
CLOSEDPOSITION
Trolley Stop Bolt
Belt Trolley
r_ _ I
iii:;:i ......
r uracKet _ Y I Emergency
__1 I-- Release
it liirght ii_e d _ Rope & Handle
_ Garage
_ Door
ONE-PIECEDOORWITH TRACK
Gapbetween floor
and bottom of door
Safety must not exceed
Reversing Sensor 1/4" (6 mm).
Access
Door
Header
Wall
Safety
Reversing Sensor
CLOSEDPOSITION
Trolley Stop Bolt Belt Trolley
Door
Bracket
Garage
Door
Rail
Straight Release
Door Rope &
Arm Handle
CartonInventory
Your garagedoor opener is packagedin one carton which
contains the motor unit and all parts illustrated below.Accessories
will dependonthe model purchased. If anything is missing,
carefully checkthe packing material.
Parts may be stuck in thefoam. Hardwarefor assembly and
installation is shown on the next page.Savethe carton and
packing material until installation and adjustment is complete.
Smart Control Panel®
SECURITY÷®
3-Function Remote Control (2)
SECURITY÷®
3-Function Mini
Remote Control (1)
Battery
Belt CapRetainer
Laser GarageParking Assist
Motor Unit with 2 Light Lenses
GarageDoor Monitor
Rail
Fron! (header) //_ d,_
Header Bracket
Trolley
Safety Reversing
Sensor Bracket (2)
Rail
Center/Back
I Sections
Belt
Idler Pulley
Door Bracket
The Protector System®
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White & White/Black
BellWire attached
"U" Bracket
Curved Door
Arm Section
Plug-In Light Control
2-Conductor BellWire
White & White/Red
Q
Surge Protector
Safety Labels
and
Literature
EntryEase
Fingerprint Keypad
Hanging Brackets
Straight Door
Arm Section
HardwareInventory
Separateall hardwareand group asshown below for the assembly and installation procedures.
Spring/Trolley Nut (1)
ASSEMBLYHARDWARE
@
Lock Nut
1/4"-20 (2)
Lock Washer
3/8" (1)
Nut
3/8" (1)
Bolt 1/4"-20xl-3/4" (2)
Trolley Threaded Shaft (1)
i
Master
Link (2)
Idler Bolt (1)
INSTALLATIONHARDWARE
Carriage Bolt Wing Nut
1/4"-20xl/2" (2) 1/4"-20 (2)
1111111111_
Lag Screw
5/16"-9xl -5/8" (2)
111111111111_>
Lag Screw
5/16"-18xl-7/8" (2)
Carriage Bolt
5/16"-18x2-1/2" (2)
0
Ring
Fastener (3)
Hex Bolt
5/16"-18x7/8" (4)
Nut 5/16"-18 (6)
Lock Washer 5/16" (7)
_ IIlllllllllllMlllllIlllll_
Screw
6ABx1-1/4" (2)
Handle
Drywall Anchors (2)
ol
Clevis Pin Clevis Pin Clevis Pin
5/16"x1-1/2" (1) 5/16"x1" (1) 5/16"x1-1/4" (1)
Insulated
Staples (30)
_ IIIIIIIIIIIIIIIIIIIII
Screw 6-32x1" (2)
Spacer (2)
Rope
ASSEMBLY STEP 1
AssembletheRail andInstall the Trolley
To avoidinstallationdifficulties,do notrunthe garagedoor
openeruntil instructedto do so.
Thefront rail hasa cut out "window" at the door end
(seeillustration). Theholeabovethis windowis larger on the
top ofthe raft than on the bottom. A smaller hole 3-1/2" (8.9 cm)
away is closeto the rail edge.Rotate theback rail so it hasa
similar hole close to the oppositeedge,about 4-3/4" (12 cm) from
the far end.
1. Removethe straight door arm and hanging bracket
packagedinside the front rail and set asidefor Installation
Steps 5 and 12.
NOTE:Toprevent INJURY whileunpacking therail carefully
remove thestraight door arm stored within the rail section.
2. Align the rail sections on aflat surface asshown andslide the
taperedends into the larger ones. Tabs along the side will lock
into place.
To prevent INJURYfrom pinching, keephandsand fingers
away from the joints while assembling the rail.
3. Placethe motor unit on packingmaterial to protect the cover,
and rest the back end of the rail ontop. Forconvenience,put a
support under the front end of the rail.
4. As a temporary stop, insert a screwdriver into the hole
10"(25 cm) from the front end of the rail, as shown.
5. Checkto besure there are 4 plastic wear pads insidethe inner
trolley. If they becameloose during shipping, checkall packing
material. Snapthem back into position asshown.
6. Slide the trolley assembly along the rail from the back end to
the screwdriver.
Trolley
)ered
End
)ered
End
)ered
End
E3ackRails
(TO MOTORUNIT)
rewdrive_
Window I _ Tabs
Cut-Out : L
.... \ _/'_,,/ FrontRail
(TO DOOR)
Idler
Pulley .-_,_/_/
Hole _ ',
)ered
End
ASSEMBLY STEP 2
Fastenthe Rail to the MotorUnit
Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole
on the back end of the rail as shown. Tighten securelywith a
1/4"-20 lock nut. DONOTovertighten.
Removethe two bolts from the top of the motor unit.
Placethe "U" bracket,flat side down, on the motor unit and
align the bracketholes with the bolt holes. Fastenwith the
previously removedbolts.
Align the rail assemblywith the top of the motor unit. Slide the
rail end onto the "U" bracket,aft the way to the stops that
protrude on the top and sides of the bracket.
To avoid SERIOUSdamageto garagedoor opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
"U" Bracket
Bolt
I
Cover
Protection
Bolt Hole _
Bolts _ Motor Unit
Belt Pulley
HARDWARESHOWNACTUALSIZE
Lock Nut
Bolt 1/4"-20xl-3/4" 1/4"-20
SLIDE RAIL TO STOPS
I
ONTOP AND SIDES
OF BRACKET
Lock Nut
ASSEMBLY STEP 3
Install theIdler Pulley
Laythe belt besidethe rail, asshown. Graspthe end with the
hookedtrolley connector and pass approximately 12"(30 cm)
of beltthrough the window. Keepthe ribbed side toward the
rail,and allow it to hang until Assembly Step 5.
Removethe tapefrom the idler pulley.The inside centershould
be pre-greased. If dry, regreaseto ensure properoperation.
Placethe idler pulley into the window as shown.
Insertthe idler bolt from the top through the rail and pulley.
Tighten with a 3/8" lockwasher and nut underneaththe rail until
the lock washer is compressed.
Rotatethe pulleyto besure it spins freely.
Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front
of the railas shown. Tighten securelywith a 1/4"-20 lock nut.
Bolt
Trolley I _
Grease Stop Hole
_ _lnsidePulley _
- _ _ Idler Pulley
LockWasher3/8"@ IllIII _ _._
C)- Nut 3/8" i
Trolley
Connector _ Lock
Pulley _ Nut
Idler B_ _
HARDWARESHOWNACTUALSIZE
BoltU4"-20x]-3/4" LockNutU4"-20 Nut 3/8" Lock Washer 3/8"
ASSEMBLY STEP 4
Insta// the Be/t and Attach the Be/t Cap Retainer
1. Pull the belt around the idler pulley and toward the trolley.
Theribbed sidemust contact thepulley.
2. Hookthe trolley connector into the retaining slot on thetrolley
as shown.
3. With the trolley againstthe screwdriver, dispensethe
remainderof the belt along the rail length toward the motor
unit and around the sprocket. Thesprocket teeth must engage
the belt.
4. Checkto makesure the belt is not twisted and the FLATside
of the trolley threadedshaft is facing the rail. Connectthe
trolley threaded shaft with the master link, as illustrated:
Pushpins of master link bar through holes in end of belt
and trolley threaded shaft.
Pushmaster link capover pins and past pin notches.
Slide clip-on spring over cap andonto pin notches until both
pins are securelylocked in place.
5. Insert thetrolley threadedshaft through the hole in the trolley.
Besure the belt is not twisted and the FLATsideof the trolley
threadedshaft faces the rail.
6. Holdthe beltat the trolley shaft asyou thread the spring nut
by hand onto the shaft until finger tight against the trolley.
DONOTuseany tools.
7. Removethe screwdriver.
8. Position the beltcap retaineroverthe motor unit sprocket as
shown and fasten to the mounting platewith 8x3/8" hex
screws provided.
Idler Pulley
To avoid possible SERIOUSINJURYto fingers from moving
garagedoor opener:
ALWAYSkeephand clearof belt pulley while operating
opener.
Securely attachbelt pulleycover BEFOREoperating.
HARDWARESHOWNACTUALSIZE
Hex Screw 8x3/8"
Spring/Trolley Nut
Master Link
Clip-On Spring
Master Link Cap
Retaining
Trolley Slot
Connector
Pin
Notch|
Trolley Master
Threaded Link Bar
Shaft
Hole
Hex Screws
#8x3/8"
Motor Unit
BeltPulley
Plate
10
ASSEMBLY STEP 5
Set the Tension
Insert a screwdriver tip into one of the nut ringslots and brace
it firmly against the trolley.
Placea 7/16" open end wrench on the squareend. Rotatethe
nut about 1/4 turn until the spring releasesand snaps the nut
ring against the trolley.
This sets the spring to optimum belt tension.
Youhave nowfinishedassemblingyourgarage dooropener.
Please read thefollowingwarningsbeforeproceedingto the
installationsection.
Square
End
SquareEnd
Trolley
Nut Rin¢
BEFORE I
-41_ 1"-_1_ 1
(2.5 cm)
Nut Rin,
ER RELEASE
1-1/4"
(3.18 cm)
INSTALLATION
IMPORTANTINSTALLATIONINSTRUCTIONS
Toreducethe riskofSEVEREINJURYorDEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGSAND
INSTRUCTIONS.
2. Install garagedoor opener ONLYon properly balancedand
lubricated garagedoor. An improperly balanceddoor may
NOT reversewhen required and could result in SEVERE
INJURYor DEATH.
3. ALL repairsto cables,spring assembliesand other
hardware MUSTbe made bya trained door systems
technician BEFOREinstalling opener.
4. DisableALL locks and removeALL ropesconnectedto
garagedoor BEFOREinstalling openerto avoid
entanglement.
5. Install garagedoor opener 7 feet (2.1 m) or more above
floor.
6. Mount the emergency releasewithin reach, but at least 6
feet (1.8 m) abovethefloor and avoiding contact with
vehiclesto avoid accidental release.
7. NEVERconnect garagedoor opener to power source until
instructed to do so.
8. NEVERwearwatches, rings or loose clothing while
installing or servicing opener.They could be caught in
garagedoor or opener mechanisms.
9. Install wall-mounted garagedoor control:
within sight of the garagedoor.
out of reachof children at minimum height of
5 feet (1.5 m).
awayfrom ALL moving parts of the door.
10. Placeentrapment warning label on wall next to garage door
control.
11. Placemanualrelease/safetyreversetest labelin plain view
on insideof garagedoor.
12. Uponcompletion of installation,test safety reversalsystem.
Door MUSTreverseon contact with a 1-1/2" (3.8 cm) high
object (or a 2x4 laid flat) on the floor.
13. To avoid SERIOUSPERSONALINJURYor DEATHfrom
electrocution, disconnect ALL electric and battery power
BEFOREperforming ANYservice or maintenance.
11
INSTALLATION STEP 1
Determinethe HeaderBracketLocation
To prevent possible SERIOUSINJURYor DEATH:
HeaderbracketMUSTbe RIGIDLYfastenedto structural
support on headerwall or ceiling, otherwise garagedoor
might NOTreversewhen required. DONOTinstall header
bracket over drywall.
Concreteanchors MUST be usedif mounting headerbracket
or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs,
cables,pulleys, brackets,or their hardware,ALL of which are
under EXTREMEtension.
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalancedgarage
door might NOTreversewhen required.
Follow the instructions which applyto your door.
1. Closethe door and mark the insidevertical centerline of the
garagedoor.
2. Extendthe lineonto the headerwall abovethe door.
Youcanfastenthe headerbracketwithin 4 feet (1.22 m) of
the left or rightof thedoorcenter onlyif a torsionspringor
center bearingplate is in theway; or youcan attachitto the
ceiling (see page 13) whenclearanceis minimal. (It may be
mountedon thewall upsidedownif necessary,to gain
approximately1/2" (1 cm).)
If you needto install the headerbracket on a 2x4 (on wall or
ceiling), use lag screws (not provided) to securelyfasten the
2x4 to structural supports as shown hereand on page13.
3. Openyour door to the highest point of travel asshown. Draw
an intersecting horizontal line on the headerwall abovethe high
point:
2" (5 cm) abovethe high point for sectional door and
one-piecedoor with track.
8" (20 cm) abovethe high point for one-piecedoor without
track.
This heightwill provide travel clearancefor the top edgeof the
door.
NOTE:If thetotal number of inches exceedsthe height available
in your garage,use themaximum height possible, or refer to
page 13 for ceiling installation.
HeaderWall
II I
Unfinished
Ceiling __, OPTIONAL
-- _ CEILING
J%.NT
-J HEADER
/,RACKET
VerticalCenterline
ofGarageDoor
Level
(optional)
2x4 Structural
Supports
J
HeaderWall Track
t
!
One-piece doorwith horizontal track
Header Wall
_,__2" 15cm) Tlack
HighestPoint
ofTravel
--Door
Sectional doorwith curved track
E Heal_.._Wall
Door IJ_,,,,.,j_" Highest
_ _iTn/avel
rd°reII/
One-piecedoorwithouttrack:
jambhardware
deader Wall
Pivot
One-piecedoor without track:
pivothardware
12
INSTALLATION STEP 2
Install theHeaderBracket
You can attachthe headerbracket eitherto the wall abovethe
garage door, or to the ceiling. Follow the instructions which will
work best for your particular requirements. Donot install the
headerbracketoverdrywall. If installingintomasonry,use
concreteanchors(notprovided).
Wall Mount
WALLHEADERBRACKETINSTALLATION
Centerthe bracketon the vertical centerline with the
bottom edgeof the bracketon the horizontal line asshown
(with the arrow pointing toward the ceiling).
Mark the vertical setof bracket holes. Drill 3/16" pilot holesand
fastenthe bracketsecurely to a structural support with the
hardware provided.
HARDWARESHOWNACTUALSIZE
LagScrew
5/16"-9xl -5/8"
Optional
Mounting Holes
- HeaderWall -
Horizontal /
/
Line / _,
/-
i J
J
HighestPointof
GarageDoorTravel
l erticalCenterline
of GarageDoor
_i_ Lag Screws
5/16"x9x1-5/8"
DoorSpring
J
- GarageDoor -
Vertical
Centerline
of GarageDoor
CEILINGHEADERBRACKETINSTALLATION
Extendthe vertical centerline onto the ceiling as shown.
Centerthe bracketon the vertical mark, no more than
6"(15 cm) from the wall. Make sure the arrow is pointing away
from the wall. The bracketcan be mounted flush against the
ceiling when clearanceis minimal.
Mark the side holes.Drill 3/16" pilot holes andfasten bracket
securelyto a structural support with the hardwareprovided.
Ceiling Mounting Holes
- Finished Ceiling -
/_ _ j j / __ Vertical Centerline
_ _ of GarageDoor
Header _
Bracket __
6" (15 cm) Maximum _
Door
Spring m Lag Screws
5/16"x9x1-5/8"
- HeaderWall-
13
INSTALLATION STEP 3
AttachtheRail to the HeaderBracket
NOTE:(Optional) Withsome existing installations,you may re-use
the old headerbracket with thetwo plastic spacersincluded in the
hardwarebag. Placethespacersinside the bracketon eachside of
the rail, as illustrated.
Position the opener on the garagefloor below the header
bracket. Usepacking material asa protective base.
NOTE:If thedoor spring is in the way,you will need help. Have
someone hold the opener securely on a temporary support to
allow the rail to clear the spring.
Position the rail bracket againstthe headerbracket.
Align the bracket holesand join with a clevis pin as shown.
Insert a ring fastenerto secure.
Header Wall
Header Bracket
Idler Pulley
Mounting
Hole
Clevis Pin
0
Existing
Header Bracket
0
Spacer
Mounting
Hole
OPTIONWITH
SOME EXISTING
INSTALLATIONS
__ Garage
Door
Opener Carton or
-- Temporary
Support
HARDWARESHOWNACTUALSIZE
0
Clevis Pin 5/16"x1-1/2" Ring Fastener
14
INSTALLATION STEP 4
Positionthe Opener
Follow instructions which applyto your door type as illustrated.
SECTIONALDOORORONE-PIECEDOORWITH TRACK
A 2x4 laidflat is convenient for setting an ideal door-to-rail
distance.
Removefoam packaging.
Raisethe opener onto astepladder.You will need help at this
point if the ladder is not tall enough.
Openthe door all the way and placea 2x4 laid flat on the top
section beneaththe rail.
If the top section or panel hits the trolley when you raise
the door, pull down on the trolley releasearm to disconnect
inner and outer sections. Slide the outer trolley toward the
motor unit. Thetrolley can remain disconnected until
Installation Step 12 is completed.
.............
Trolley
L__..,._,_,__ ReleaseArm -- tl
ENGAGED RELEASED
To prevent damageto garage door, rest garagedoor opener rail
on 2x4 placedon top section of door.
J
Rail _l:
_11_1 Door 2x4 is used to determine
lhecorr_tgmOU nting height
ONE-PIECEDOORWITHOUTTRACK
A 2x4 on its side is convenientfor setting anidealdoor-to-rail
distance.
Removefoam packaging.
Raisethe opener onto astepladder.You will need help at this
point if the ladder is not tall enough.
Openthe door all the way and placea 2x4 on its side on the top
section of the door beneaththe rail.
Thetop of the door should be levelwith the top of the motor
unit. Donot position the openermore than 4" (10 cm) above
this point.
Header ii_
2x4 is used to determine
the correct mounting height
from ceiling.
15
INSTALLATION STEP 5
Hangthe Opener
Threerepresentative installations are shown. Yours may be
different. Hanging brackets should be angled (Figure 1) to provide
rigid support. On finished ceilings (Figures 2 and 3), attach a
sturdy metalbracket to structural supports before installing the
opener.This bracket and fastening hardwareare not provided.
1. Measurethe distancefrom eachside of the motor unit to the
structural support.
2. Cut both piecesof the hanging bracket to requiredlengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of eachbracketto asupport with
5/16"-18xl -7/8" lag screws.
5. Fastenthe opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Checkto makesure the rail is centered over the door (or in
line with the header bracketif the bracket is not centered above
the door).
7. Removethe 2x4. Operatethe door manually. If the door hits the
rail, raisethe header bracket.
NOTE:DONOTconnectpower to openerat this time.
HARDWARESHOWNACTUALSIZE
Hex Bolt
5/16"-18x7/8" Nut 5/16"-18 Lock Washer5/16"
To avoid possible SERIOUSINJURYfrom a falling garagedoor
opener,fasten it SECURELYto structural supports of the
garage.Concreteanchors MUST be usedif installing ANY
brackets into masonry.
FigureI
Supports
Measure ',
Distance
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
\
Lag Screws
5/16"-18xl -7/8"
Figure2
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
FINISHEDCEILING
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure3
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
16
INSTALLATION STEP 6
Install theDoorControl
Locate the doorcontrolwithin sightof door,at a minimum
heightof 5 feet (1.5 m) where small childrencannotreach,
away from movingparts ofdoorand doorhardware. If installing
intodrywall, drill 5/32" holesand usethe anchorsprovided.For
pre-wiredinstallations(as in new home construction),it may
be mountedto a single gangbox(Figure2).
1. Strip 7/16" (11 mm) of insulation from oneendof bell wire and
connect to the two screwterminals on the backof the door
control by color: white wire to 2andwhite/red wire to the 1.
2. Removecover by gentlyprying at slot in top of the cover with a
small flat head screwdriver. Fastenwith 6ABx1-1/4"self-tapping
screws (drywall installation) or 6-32x1" machine screws
(into gang box) asfollows:
Install bottom screw, allowing 1/8" (3 mm) to protrude above
wall surface.
Position the bottom of the door control on the screw head
and slide down to secure. Adjust screwfor snugfit.
Drill and install top screw with care to avoid cracking plastic
housing. Do notovertighten.
Insert top tabs and snap on cover.
3. (Forstandardinstallation only) Runbell wire up wall and
across ceiling to motor unit. Use insulatedstaples to secure
wire inseveralplaces. Donot piercewire with a staple, creating
a short or open circuit.
4. Strip 7/16" (11 mm) of insulation from endof bell wire. Connect
bell wire to the quick-connect terminals as follows: white to
white and white/red to red.
5. Positionthe antennawire as shown.
6. Usetacks or staplesto permanently attachentrapment warning
label to wall nearthe door control, and manual release/safety
reversetest labelin a prominent location on inside of garage
door.
NOTE:DONOTconnectpower and operate openerat this time.
Thetrolley will travel to the furl open position but will not return
Door Control Connections
Strip wire 7/16" (11 mm)
417/16"(11 rnm)
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution:
DisconnectALL electric and battery power BEFORE
performing ANY serviceor maintenance.
ConnectONLYto 24 VOLTlow voltage wires.
To prevent possible SERIOUSINJURYor DEATHfrom a closing
garagedoor:
Install the door control within sight of garagedoor, out of
reachof children at a minimum height of 5 feet (1.5 m), and
awayfrom ALL moving parts of door.
NEVERpermit children to operateor play with door control
push buttons or remotecontrols.
Activate door ONLYwhen it can beseenclearly, is properly
adjusted, and there are no obstructions to door travel.
ALWAYSkeepgarage door in sight until completely closed.
NEVERpermit anyoneto cross path of closing garage door.
HARDWARESHOWNACTUALSIZE
(std installation)
to the closeposition until thesensor beamis connectedand
properly aligned.
_Top
,, _1+ -- +1 )Mounting
_ell II I I Hole
Wire f:1 It '
.... Terminal
II 1"," I screws
I_ Bottom
.... Mounting
(BACK VIEW) Hole
Insulated
Staples
(pre-wired) Drywall Anchors
Figure1 Figure2
REMOVE& REPLACECOVER PRE-WIRED INSTALLATION
To Replace
Insert Top
Ta__ _ _.
Push BarCover I Wire
To release or insert wire,
)ush in tab with screwdriver tip
Red White Grey
17
INSTALLATION STEP 7
Install theBattery
Make sure motor unit is unplugged.
Using a Phillips headscrewdriver, removethe batterycover on
the motor unit.
Partially insert battery into motor unit with terminals facing out.
Oonnectthe red (+) and black (-) wires from motor unit to
corresponding terminals on battery.
Verify the batterywires areseatedinthe channel.
Replacebattery cover.
ALWAYSwear protective gloves and eyeprotection when
changing the battery or working around the battery
compartment.
ery Cover
INSTALLATION STEP 8
Install theLights
Pressthe releasetabs on both sides of lens. Gentlyrotate lens
back and downward until the lens hinge is inthe fully open
position. Donot removethe lens.
Install up to a100 watt maximum light bulb ineachsocket.
Light bulb size should be A19, standard neck only. Thelights
will turn ONand remainlit for approximately 4-1/2 minutes
when power is connected.Thenthe lights will turn OFF.
Reversethe procedureto close the lens.
UseA19,standard neck garagedoor opener bulbs for
replacement.
NOTE:Useonly standard light bulbs. Theuseof short neck or
speciafity light bulbs may overheatthe endpanel or light socket.
To prevent possible OVERHEATINGof the endpanelor light
socket:
DONOTuseshort neck or specialty light bulbs.
DONOTuse halogen bulbs. UseONLYincandescent.
To prevent damageto the opener:
DONOTuse bulbs larger than IOOW.
ONLYuseA19 sizebulbs.
ReleaseTab
100 Watt (Max)_
Standard Light Bulb_
/
/
/
1O0Watt,
Standard Light Bulb
Lens
Hinge
18
INSTALLATION STEP 9
Attachthe EmergencyRelease Ropeand Handle
Threadone end of the rope through the hole in the top of the
red handleso "NOTICE"readsright side up asshown. Secure
with an overhandknot at least 1" (2.5 cm) from the end of the
ropeto preventslipping.
Threadthe other end of the rope through the hole in the release
arm of the outer trolley.
Adjust rope lengthso the handle is 6 feet (1.83 m) abovethe
floor. Ensurethat the ropeandhandleclearthe tops of all
vehiclesto avoid entanglement.Securewith an overhand knot.
NOTE:If it is necessaryto cut the rope, heat sealthe cut end with
a match or lighter to preventunraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a falling
garagedoor:
If possible, useemergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weak or broken
springs or unbalanceddoor could result inan open door
falling rapidly and/or unexpectedly.
NEVERuseemergency releasehandle unless garagedoorway
is clear of personsandobstructions.
NEVERusehandle to pull door open or closed. If ropeknot
becomes untied, you could fall.
Trolley
I
INSTALLATION STEP 10
Electrical Requirements
To avoidinstallationdifficulties,do notrunthe openerat this
time.
To reducethe risk of electric shock, your garagedoor opener has
a grounding type plug with a third grounding pin. This plug will
only fit into agrounding type outlet. If the plug doesn't fit into the
outlet you have,contacta qualified electricianto install the proper
outlet.
Emergency _ ,_verhandnot
Release Handle
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution or fire:
DisconnectALL electric and battery power BEFORE
performing ANY serviceor maintenance.
Garagedoor installation and wiring MUSTbe in compliance
with ALL local electrical and building codes.
NEVERusean extension cord, 2-wire adapter,or change
plug in ANYway to make it fit outlet. Besure the opener is
grounded.
PERMANENTWIRING
CONNECTION
If permanent wiring isrequired byyourlocal code,refer to the
followingprocedure.
To make a permanent connection through the 7/8" hole in the top
of the motor unit:
Removethe motor unit cover screws and set the cover aside.
Removethe attached3-prong cord.
Connectthe black (line) wire to the screw on the brass terminal;
the white (neutral) wire to the screw on the silver terminal;
and the ground wire to the green ground screw.
The openermustbe grounded.
Reinstallthe cover.
To avoidinstallationdifficulties,do notrunthe openerat this
time.
Ground Tab
Green
Ground Screw
Ground Wire . Wire
White Wire Black Wire
19
INSTALLATION STEP 1 1
Install TheProtectorSystem®
The safetyreversingsensormustbeconnectedandaligned
correctlybeforethe garagedooropenerwill movein the down
direction.
IMPORTANTINFORMATIONABOUTTHESAFETYREVERSING
SENSOR
When properly connectedand aligned, the sensor will detectan
obstacle in the pathof its electronic beam. Thesending eye
(with an amber indicator light) transmits an invisible light beam
to the receivingeye(with a green indicator light). If an obstruction
breaks the light beamwhile the door is closing, the door will stop
and reverseto full open position, and the opener lights will flash
10 times.
The units must be installed inside the garageso that the sending
and receivingeyes face eachother across the door, no morethan
6" (15 cm) abovethefloor. Either can be installed on the left or
right of the door aslong as the sun never shines directly into the
receiving eyelens.
The mounting brackets are designedto clip onto the track of
sectional garagedoors without additional hardware.
Besure power is NOTconnectedto the garagedoor opener
BEFOREinstalling the safety reversingsensor.
To prevent SERIOUSINJURYor DEATHfrom a closing garage
door:
Correctly connect and align the safety reversingsensor.
This required safety device MUSTNOTbe disabled.
Install the safety reversing sensor so beamis NOHIGHER
than 6" (15 cm) abovegaragefloor.
If it is necessaryto mount the units on the wall, the bracketsmust
be securely fastenedto a solid surface such as the wall framing.
Extensionbrackets (seeaccessories) are availableif needed.
If installing in masonry construction, add a pieceof wood at each
location to avoid drilling extra holesin masonry if repositioning
is necessary.
The invisible light beam path must be unobstructed. No part of the
garage door (or door tracks, springs, hinges, rollers or other
hardware) may interrupt the beamwhile the door is closing.
[ ! !oJ!Jl
_'af(_t5YcRm)max. I;v2_2_le_igAhr;aB_ _af(_t5YcRe_ermS2;? Sensor
above floor above floor
Facingthe doorfrom insidethe garage.
2O
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Craftsman 315 SERIES 139.53939D Owner's manual

Category
Garage Door Opener
Type
Owner's manual

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