Henny Penny Evolution Elite EEE-141 User manual

FM05-053J

OPERATOR

MANUAL

EEE-141

EEE-142

EEE-143

EEE-144

EEvvoolluuttiioonn EElliittee™™

((EElleeccttrriicc))

RReedduucceedd OOiill CCaappaacciittyy

OOppeenn FFrryyeerr

Contents

i

Table of Contents

Safety and Compliance............................................................................................... vii

Chapter 1 Introduction.....................................................................................................1

1.1 Introduction ...........................................................................................................1

1.2 Features................................................................................................................1

1.3 Proper Care...........................................................................................................1

1.4 Assistance.............................................................................................................1

Chapter 2 Installation ......................................................................................................3

2.1 Introduction ...........................................................................................................3

2.2 Unpacking .............................................................................................................3

2.3 Selecting The Fryer Location ..................................................................................4

2.4 Leveling The Fryer .................................................................................................5

2.5 Ventilation Of Fryer ................................................................................................5

2.6 Electrical Requirements..........................................................................................5

2.7 Dimensions ...........................................................................................................8

Chapter 3 Operation...................................................................................................... 11

3.1 Operating Components ........................................................................................ 11

3.2 Set-Up Mode .......................................................................................................14

3.3 Filling Or Adding Oil .............................................................................................15

3.3.1 Filling Vat From Bulk Supply ...........................................................................16

3.4 Morning Start-Up Procedures................................................................................17

3.5 Basic Operation ...................................................................................................17

3.6 Idle Mode ............................................................................................................18

3.7 OIL GUARDIAN™ (Auto Top-Off) ..........................................................................18

3.7.1 Manual Top-Off..............................................................................................18

3.8 Selecting A Product With A Different Set-Point .......................................................19

3.9 Replacing The JIB................................................................................................19

3.10 Model EEE-141 Oil Reservoir..............................................................................19

3.10.1 Filling Oil Reserve........................................................................................19

3.10.2 Removing/Cleaning Reservoir.......................................................................21

3.11 Filtering The Shortening......................................................................................22

3.11.1 Manual ........................................................................................................22

3.11.2 Smart Touch ................................................................................................24

3.12 Daily Filtering.....................................................................................................25

3.12.1 Manual........................................................................................................25

3.12.2 Smart Touch ................................................................................................27

3.13 Discarding Oil From Vat Using Optional Oil Discard Shuttle ...................................29

3.13.1 Manual Discard............................................................................................29

3.13.2 Automatic ....................................................................................................30

3.14 Discarding Oil From Vat Using Optional Front Dispose System ..............................31

3.15 Discarding Oil From Vat Using Optional Bulk Oil Dispose System ..........................33

3.16 Changing The Filter Pad .....................................................................................34

3.17 Removing & Cleaning Basket Rest ......................................................................39

3.18 Clean-Out Mode.................................................................................................40

3.18.1 Manual Clean-Out Mode...............................................................................40

3.18.2 Auto Clean-Out Mode...................................................................................42

Contents

ii

3.19 Check/Replace Drain Pan O-Rings......................................................................44

3.20 Info & Filter Button Stats .....................................................................................46

3.20.1 Filter Button Stats.........................................................................................47

3.20.2 Info Button Stats ..........................................................................................47

3.21 Preventative Maintenance Schedule....................................................................47

Chapter 4 Information Mode ..........................................................................................49

4.1 E-Log..................................................................................................................49

4.2 Last Load ............................................................................................................50

4.3 Daily Stats...........................................................................................................50

4.4 Oil Stats ..............................................................................................................51

4.5 Review Usage .....................................................................................................52

4.6 USB SUPPORT ...................................................................................................53

Chapter 5 Product Program Mode..................................................................................55

5.1 Modifying Product Settings ...................................................................................55

Chapter 6 Level 2 Programming.....................................................................................59

6.1 Special Program Mode .........................................................................................59

6.2 Do Not Disturb .....................................................................................................66

6.3 Clock Set.............................................................................................................67

6.4 Data Logging, Heat Control, Tech, Stat, & Filter Control Modes................................68

Chapter 7 Troubleshooting ............................................................................................69

7.1 Troubleshooting Guide .........................................................................................69

7.2 Error Codes.........................................................................................................70

Contents

iii

Contents

iv

List of Tables

Table 3-1 Operating Controls & Indicators .........................................................................12

Table 3-2 Operating Components .....................................................................................14

Table 3-3 Set-Up Mode Items ...........................................................................................14

Table 3-4 Oil Capacities ...................................................................................................16

Table 3-5 Filter Button Stats .............................................................................................47

Table 3-6 Info Button Stats ...............................................................................................47

Table 3-7 Preventative Maintenance Schedule ..................................................................47

Table 6-1 Special Program Modes ....................................................................................59

Table 6-2 Special Programming Details.............................................................................61

Table 7-1 Troubleshooting................................................................................................69

Table 7-2 Error Codes......................................................................................................70

List of Figures

Figure 2-1 Unpacking Instructions.......................................................................................4

Figure 2-2 Cable Restraint .................................................................................................6

Figure 2-3 EEE-14X Dimensions ........................................................................................8

Figure 2-4 Protective Bumper Bar.......................................................................................9

Figure 3-1 Operating Controls & Indicators ........................................................................ 11

Figure 3-2 Operating Components....................................................................................13

Figure 3-3 Level Indicator Lines........................................................................................16

Figure 3-4 Disconnecting JIB............................................................................................19

Figure 3-5 Removing Reservoir Lid...................................................................................20

Figure 3-6 Reservoir in Bracket ........................................................................................20

Figure 3-7 Reservoir Fill Line............................................................................................21

Figure 3-8 Removing Reservoir From Unit.........................................................................21

Figure 3-9 Replacing O-Ring............................................................................................22

Figure 3-10 Drain Knob Open...........................................................................................22

Figure 3-11 Drain Knob Closed.........................................................................................23

Figure 3-12 Drain Pan Latch Lifted....................................................................................29

Figure 3-13 Pulling Out Drain Pan.....................................................................................29

Figure 3-14 Front Dispose Hose .......................................................................................31

Figure 3-15 Attaching Quick-Disconnect ...........................................................................32

Figure 3-16 Dispose Switch..............................................................................................32

Figure 3-17 Filter Beacon Lit ............................................................................................33

Figure 3-18 Drain Pan Latch Lifted....................................................................................34

Figure 3-19 Pulling Out Drain Pan.....................................................................................35

Figure 3-20 Removing Drain Pan Lid ................................................................................35

Figure 3-21 Removing Crumb Basket ...............................................................................36

Figure 3-22 Removing Filter Pan Retaining Ring................................................................36

Figure 3-23 Removing Filter Pad ......................................................................................37

Figure 3-24 Removing Bottom Screen...............................................................................37

Contents

v

Figure 3-25 Clean Drain Pan ............................................................................................38

Figure 3-26 Aligning Filter Tube & Fitting ...........................................................................38

Figure 3-27 Engaged Drain Pan Stop................................................................................39

Figure 3-28 Basket Rest ..................................................................................................39

Figure 3-29 Filter Drain Pan O-Rings ................................................................................45

Figure 3-30 Drain Pan Latch Lifted....................................................................................45

Figure 3-31 Pulling Out Drain Pan.....................................................................................46

Figure 3-32 Replacing O-Ring ..........................................................................................46

Contents

vi

Preface

vii

SSaaffeettyy aanndd CCoommpplliiaannccee

Henny Penny fryers have many safety features incorporated. However, the only way

to ensure safe operation is to fully understand the proper installation, operation, and

maintenance procedures. The instructions in this manual have been prepared to aid

you in learning the proper procedures. Where information is of particular importance

or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.

Their usage is described as follows:

DDAANNGGEERR!! indicates hazardous situation which, if not

avoided, will result in death or serious injury.

DDAANNGGEERR!!

WWAARRNNIINNGG!! indicates hazardous situation which, if not

avoided, could result in death or serious injury.

WWAARRNNIINNGG!!

CCAAUUTTIIOONN!! indicates hazardous situation which, if not

avoided, could result in moderate or minor injury.

CCAAUUTTIIOONN!!

NOTICE

is used for information considered important

regarding property damage.

Preface

viii

These are the original version controlled Henny Penny instructions for Evolution Elite

Electric (EEE) model 141, 142, 143, 144. This manual is available on the Henny

Penny Public website (www.hennypenny.com). Read these instructions completely

prior to installation and operation of this appliance to ensure compliance to all required

installation, operation and safety standards. Read and obey all safety messages to

avoid damage to the appliance and personal injury.

•TThhiiss ffrryyeerr mmuusstt bbee iinnssttaalllleedd aanndd uusseedd iinn aa wwaayy tthhaatt

wwaatteerr ddooeess nnoott ccoonnttaacctt tthhee ooiill wwhhiicchh ccaann ccaauussee

ssppllaasshhiinngg aanndd bbooiilliinngg oovveerr ooff ooiill aanndd sstteeaamm lleeaaddiinngg

ttoo ppeerrssoonnaall iinnjjuurryy;; eexxcclluuddeess nnoorrmmaall pprroodduucctt

mmooiissttuurree..

•BBuurrnn rriisskk!! DDoo nnoott mmoovvee tthhee ffrryyeerr oorr ffiilltteerr ddrraaiinn ppaann

wwhhiillee ccoonnttaaiinniinngg hhoott ooiill.. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss

bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..

This appliance is intended for commercial use in kitchens of restaurants, bakeries,

hospitals, etc. but not for the continuous mass production of food such as in a factory

setting. During use the units airborne A-weighted emission sound pressure is below

70 db(A). All repairs must be performed by the manufacturer, its service agent or

similarly qualified persons in order to avoid a hazard.

Always use strain relief. The provided power cord must be installed with a strain relief

in a way that if the strain relief fails, wires L1, L2, L3 and N must draw taunt and fail

first. If the supplied power cord or an existing one becomes damaged, do not use it;

rather, replace it with a known good power cord. The powercord must be replaced by

the manufacturer, its service agent or similarly qualified persons in order to avoid a

hazard.

Proper daily, weekly, monthly, quarterly and yearly maintenance must be performed

on this appliance to ensure safe and continuous operation. This appliance must never

be cleaned with a water jet or steam cleaning tool. Cleaning brushes are shipped with

the appliance and proper cleaning instructions are included in this manual.

Proper maintenance also increases the usable life of the appliance and oil, which

reduces lifetime operating costs. Additionally, old oil increases the possibility of surge

boiling and fire due to the reduced flash point of the oil. The oil temperature must

never exceed 450° F (230°C).

This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning use of the appliance by a

Preface

ix

person responsible for their safety. Children should be supervised to ensure that they

do not play with the appliance.

This appliance is not intended to be operated by means of an external timer or a

separate remote control system.

WWAASSTTEE EELLEECCTTRRIICCAALL AANNDD EELLEECCTTRROONNIICC EEQQUUIIPPMMEENNTT ((WWEEEEEE)) As of August

16, 2005, the Waste Electrical and Electronic Equipment directive went into effect for

the European Union. Our products have been evaluated to the WEEE directive. We

have also reviewed our products to determine if they comply with the Restriction of

Hazardous Substances directive (RoHS) and have redesigned our products as

needed in order to comply. To continue compliance with these directives, this unit

must not be disposed as unsorted municipal waste. For proper disposal, please

contact your nearest Henny Penny distributor.

Preface

x

Introduction

1

CChhaapptteerr 11 IInnttrroodduuccttiioonn

11..11 IInnttrroodduuccttiioonn

The Henny Penny open fryer is a basic unit of food processing equipment designed to

cook foods better and easier. The micro computer-based design helps make this

possible. This unit is used only in institutional and commercial food service

operations, and operated by qualified personnel.

11..22 FFeeaattuurreess

•Easily cleaned

•Uses 40% less oil

•Full vat or split vat

•Computer control

•Stainless steel construction

•Automatic oil top off

•Self-diagnostic system built into controls

•Built in filter with automatic filtration

11..33 PPrrooppeerr CCaarree

As in any unit of food service equipment, the Henny Penny open fryer does require

care and maintenance. Requirements for the maintenance and cleaning are

contained in this manual and must become a regular part of the operation of the unit

at all times.

NOTICE

:Contact a qualified service technician in case of major

maintenance or repairs to the unit.

11..44 AAssssiissttaannccee

For Technical Support contact: 1-800-417-8405 (USA & Canada), 1-937-456-8405

(Outside USA & Canada) or [email protected].

Introduction

2

Installation

3

CChhaapptteerr 22 IInnssttaallllaattiioonn

22..11 IInnttrroodduuccttiioonn

This section provides the installation and unpacking instructions for the Henny Penny

Evolution Elite® fryer.

DDoo nnoott ppuunnccttuurree tthhee ffrryyeerr wwiitthh aannyy oobbjjeeccttss ssuucchh aass ddrriillllss oorr

ssccrreewwss aass ccoommppoonneenntt ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy ffrroomm

eelleeccttrriiccaall sshhoocckk ccoouulldd rreessuulltt..

NOTICE

:Installation of this unit should be performed only by a qualified

service technician.

22..22 UUnnppaacckkiinngg

NOTICE

:Any shipping damage should be noted in the presence of the

delivery agent and signed prior to his or her departure.

11)) Cut and remove the metal bands from the carton.

22)) Remove carton lid and lift the main carton off the fryer.

33)) Remove corner packing supports (4).

44)) Cut the stretch film from around the carrier/rack box and remove it from the top

of the fryer lid.

55)) Cut and remove the metal bands holding the fryer to the pallet, and remove fryer

from pallet. See Figure 2-1

Unpacking Instructions

, page 4.

Installation

4

Figure 2-1 Unpacking Instructions

TTaakkee ccaarree wwhheenn mmoovviinngg tthhee ffrryyeerr ttoo pprreevveenntt ppeerrssoonnaall

iinnjjuurryy.. TThhee ffrryyeerr wweeiigghhss aapppprrooxxiimmaatteellyy 660000 llbbss ((227722

kkgg)) ttoo 880000 llbbss ((336633 kkgg))..

NOTICE

:

Remove filter drain pan and BIB shelf from fryer before

removing fryer from pallet or damage to the unit could

result.

22..33 SSeelleeccttiinngg TThhee FFrryyeerr LLooccaattiioonn

The proper location of the fryer is very important for operation, speed, and

convenience. The location of the open fryer should allow clearances for servicing and

proper operation. Choose a location which will provide easy loading and unloading

without interfering with the final assembly of food orders. Operators have found that

frying from raw to finish, and holding the product in warmers provides fast continuous

service. Keep in mind, the best efficiency will be obtained by a straight line operation,

i.e. raw in one side and finished out the other side. Order assembly can be moved

away with only a slight loss of efficiency.

TToo pprreevveenntt sseevveerree bbuurrnnss ffrroomm ssppllaasshhiinngg hhoott ooiill,, ppoossiittiioonn

aanndd iinnssttaallll ffrryyeerr ttoo pprreevveenntt ttiippppiinngg oorr mmoovveemmeenntt..

RReessttrraaiinniinngg ttiieess mmaayy bbee uusseedd ffoorr ssttaabbiilliizzaattiioonn..

NOTICE

:To avoid fire and ruined supplies, the area under the fryer

should not be used to store supplies.

Installation

5

22..44 LLeevveelliinngg TThhee FFrryyeerr

For proper operation, the open fryer should be level from side-to-side and front to

back. Using a level placed on the flat areas around the vat collar, on the middle well,

and then adjust the casters until the unit is level.

22..55 VVeennttiillaattiioonn OOff FFrryyeerr

The fryer should be located with provision for venting into an adequate exhaust hood

or ventilation system. This is essential to permit efficient removal of the steam exhaust

and frying odors. Special precaution must be taken in designing an exhaust canopy to

avoid interference with the operation of the fryer. We recommend you consult a local

ventilation or heating company to help in designing an adequate system.

NOTICE

:Ventilation must conform to local, state, and national codes.

Consult your local fire department or building authorities.

22..66 EElleeccttrriiccaall RReeqquuiirreemmeennttss

Check the data plate, mounted on the inside of the doors, to determine the correct

power supply.

•TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, ddoo nnoott ddiissccoonnnneecctt tthhee ggrroouunndd

((eeaarrtthh)) pplluugg.. TThhiiss ffrryyeerr mmuusstt bbee aaddeeqquuaatteellyy aanndd ssaaffeellyy

ggrroouunnddeedd ((eeaarrtthheedd)).. RReeffeerr ttoo llooccaall eelleeccttrriiccaall ccooddeess ffoorr

ccoorrrreecctt ggrroouunnddiinngg ((eeaarrtthhiinngg)) pprroocceedduurreess oorr iinn aabbsseennccee ooff

llooccaall ccooddeess,, wwiitthh TThhee NNaattiioonnaall EElleeccttrriiccaall CCooddee,, AANNSSII//NNFFPPAA

NNOO.. 7700--((tthhee ccuurrrreenntt eeddiittiioonn)).. IInn CCaannaaddaa,, AAllll eelleeccttrriiccaall

ccoonnnneeccttiioonnss aarree ttoo bbee mmaaddee iinn aaccccoorrddaannccee wwiitthh CCSSAA CC2222..22,,

CCaannaaddiiaann EElleeccttrriiccaall CCooddee PPaarrtt 11,, aanndd//oorr llooccaall ccooddeess..

•TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, tthhiiss aapppplliiaannccee mmuusstt bbee eeqquuiippppeedd

wwiitthh aann eexxtteerrnnaall cciirrccuuiitt bbrreeaakkeerr wwhhiicchh wwiillll ddiissccoonnnneecctt aallll

uunnggrroouunnddeedd ((uunneeaarrtthheedd)) ccoonndduuccttoorrss.. TThhee mmaaiinn ppoowweerr sswwiittcchh

oonn tthhiiss aapppplliiaannccee ddooeess nnoott ddiissccoonnnneecctt aallll lliinnee ccoonndduuccttoorrss..

•((ffoorr eeqquuiippmmeenntt wwiitthh CCEE mmaarrkk oonnllyy!!))

TToo pprreevveenntt eelleeccttrriicc sshhoocckk hhaazzaarrdd,, tthhiiss aapppplliiaannccee mmuusstt bbee

bboonnddeedd ttoo ootthheerr aapppplliiaanncceess oorr ttoouucchhaabbllee mmeettaall ssuurrffaacceess iinn

cclloossee pprrooxxiimmiittyy ttoo tthhiiss aapppplliiaannccee wwiitthh aann eeqquuiippootteennttiiaall

bboonnddiinngg ccoonndduuccttoorr.. TThhiiss aapppplliiaannccee iiss eeqquuiippppeedd wwiitthh aann

eeqquuiippootteennttiiaall lluugg ffoorr tthhiiss ppuurrppoossee.. TThhee eeqquuiippootteennttiiaall lluugg iiss

mmaarrkkeedd wwiitthh tthhee ffoolllloowwiinngg ssyymmbbooll..

An all pole, separate disconnect switch, with proper capacity fuses or breakers must

be installed at a convenient location between the fryer and the power source, and

Installation

6

must be installed according to national and local codes. It should be an insulated

copper conductor rated for 600 volts and 90° C. For runs longer than 50 feet (15.24

m), use the next larger wire size. CE units require a minimum wire size of 6 mm to be

wired to the terminal block.

It is recommended that a 30 mA rated protective device such as a residual current

circuit breaker (RCCB), or ground fault circuit interrupter (GFCI), be used on the fryer

circuit.

Permanently connected electric fryers with casters must be installed with flexible

conduit and a cable restraint, when installed in the United States. See illustration at

left. Holes are available in the rear fryer frame for securing the cable restraint to the

fryer. The cable restraint does not prevent the fryer from tipping. See Figure 2-2

Cable

Restraint

, page 6.

Figure 2-2 Cable Restraint

DDRRYYWWAALLLL CCOONNSSTTRRUUCCTTIIOONN: To prevent injury, secure I-

bolt to a building stud. Do not attach to drywall only. Preferred

installation is approximately six inches to either side of service.

Cable restraint must be at least six inches shorter than flexible

conduit.

Each vat has it’s own power cord assembly, and uses either NEMA 15-50 Straight

Plug or NEMA 15-60P.

Installation

7

The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than

ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.

Installation

8

22..77 DDiimmeennssiioonnss

Figure 2-3 EEE-14X Dimensions

IINNFFOO:

• Front to rear dimension is 36- 7/8 “ (93.66 cm).

• For doorways 36 in. (91.44 cm) or less, the protective bumper bar

on the rear of the fryer must be temporarily removed. See Figure

2-4

Protective Bumper Bar

, page 9.

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Henny Penny Evolution Elite EEE-141, EEE-14X (Electric Evolution Elite) Open Fryer User manual

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