Henny Penny EEE-14X (Electric Evolution Elite) Open Fryer User manual

Category
Deep fryers
Type
User manual

This manual is also suitable for

FM05-053J
OPERATOR
MANUAL
EEE-141
EEE-142
EEE-143
EEE-144
EEvvoolluuttiioonn EElliittee
((EElleeccttrriicc))
RReedduucceedd OOiill CCaappaacciittyy
OOppeenn FFrryyeerr
Contents
i
Table of Contents
Safety and Compliance............................................................................................... vii
Chapter 1 Introduction.....................................................................................................1
1.1 Introduction ...........................................................................................................1
1.2 Features................................................................................................................1
1.3 Proper Care...........................................................................................................1
1.4 Assistance.............................................................................................................1
Chapter 2 Installation ......................................................................................................3
2.1 Introduction ...........................................................................................................3
2.2 Unpacking .............................................................................................................3
2.3 Selecting The Fryer Location ..................................................................................4
2.4 Leveling The Fryer .................................................................................................5
2.5 Ventilation Of Fryer ................................................................................................5
2.6 Electrical Requirements..........................................................................................5
2.7 Dimensions ...........................................................................................................8
Chapter 3 Operation...................................................................................................... 11
3.1 Operating Components ........................................................................................ 11
3.2 Set-Up Mode .......................................................................................................14
3.3 Filling Or Adding Oil .............................................................................................15
3.3.1 Filling Vat From Bulk Supply ...........................................................................16
3.4 Morning Start-Up Procedures................................................................................17
3.5 Basic Operation ...................................................................................................17
3.6 Idle Mode ............................................................................................................18
3.7 OIL GUARDIAN™ (Auto Top-Off) ..........................................................................18
3.7.1 Manual Top-Off..............................................................................................18
3.8 Selecting A Product With A Different Set-Point .......................................................19
3.9 Replacing The JIB................................................................................................19
3.10 Model EEE-141 Oil Reservoir..............................................................................19
3.10.1 Filling Oil Reserve........................................................................................19
3.10.2 Removing/Cleaning Reservoir.......................................................................21
3.11 Filtering The Shortening......................................................................................22
3.11.1 Manual ........................................................................................................22
3.11.2 Smart Touch ................................................................................................24
3.12 Daily Filtering.....................................................................................................25
3.12.1 Manual........................................................................................................25
3.12.2 Smart Touch ................................................................................................27
3.13 Discarding Oil From Vat Using Optional Oil Discard Shuttle ...................................29
3.13.1 Manual Discard............................................................................................29
3.13.2 Automatic ....................................................................................................30
3.14 Discarding Oil From Vat Using Optional Front Dispose System ..............................31
3.15 Discarding Oil From Vat Using Optional Bulk Oil Dispose System ..........................33
3.16 Changing The Filter Pad .....................................................................................34
3.17 Removing & Cleaning Basket Rest ......................................................................39
3.18 Clean-Out Mode.................................................................................................40
3.18.1 Manual Clean-Out Mode...............................................................................40
3.18.2 Auto Clean-Out Mode...................................................................................42
Contents
ii
3.19 Check/Replace Drain Pan O-Rings......................................................................44
3.20 Info & Filter Button Stats .....................................................................................46
3.20.1 Filter Button Stats.........................................................................................47
3.20.2 Info Button Stats ..........................................................................................47
3.21 Preventative Maintenance Schedule....................................................................47
Chapter 4 Information Mode ..........................................................................................49
4.1 E-Log..................................................................................................................49
4.2 Last Load ............................................................................................................50
4.3 Daily Stats...........................................................................................................50
4.4 Oil Stats ..............................................................................................................51
4.5 Review Usage .....................................................................................................52
4.6 USB SUPPORT ...................................................................................................53
Chapter 5 Product Program Mode..................................................................................55
5.1 Modifying Product Settings ...................................................................................55
Chapter 6 Level 2 Programming.....................................................................................59
6.1 Special Program Mode .........................................................................................59
6.2 Do Not Disturb .....................................................................................................66
6.3 Clock Set.............................................................................................................67
6.4 Data Logging, Heat Control, Tech, Stat, & Filter Control Modes................................68
Chapter 7 Troubleshooting ............................................................................................69
7.1 Troubleshooting Guide .........................................................................................69
7.2 Error Codes.........................................................................................................70
Contents
iii
Contents
iv
List of Tables
Table 3-1 Operating Controls & Indicators .........................................................................12
Table 3-2 Operating Components .....................................................................................14
Table 3-3 Set-Up Mode Items ...........................................................................................14
Table 3-4 Oil Capacities ...................................................................................................16
Table 3-5 Filter Button Stats .............................................................................................47
Table 3-6 Info Button Stats ...............................................................................................47
Table 3-7 Preventative Maintenance Schedule ..................................................................47
Table 6-1 Special Program Modes ....................................................................................59
Table 6-2 Special Programming Details.............................................................................61
Table 7-1 Troubleshooting................................................................................................69
Table 7-2 Error Codes......................................................................................................70
List of Figures
Figure 2-1 Unpacking Instructions.......................................................................................4
Figure 2-2 Cable Restraint .................................................................................................6
Figure 2-3 EEE-14X Dimensions ........................................................................................8
Figure 2-4 Protective Bumper Bar.......................................................................................9
Figure 3-1 Operating Controls & Indicators ........................................................................ 11
Figure 3-2 Operating Components....................................................................................13
Figure 3-3 Level Indicator Lines........................................................................................16
Figure 3-4 Disconnecting JIB............................................................................................19
Figure 3-5 Removing Reservoir Lid...................................................................................20
Figure 3-6 Reservoir in Bracket ........................................................................................20
Figure 3-7 Reservoir Fill Line............................................................................................21
Figure 3-8 Removing Reservoir From Unit.........................................................................21
Figure 3-9 Replacing O-Ring............................................................................................22
Figure 3-10 Drain Knob Open...........................................................................................22
Figure 3-11 Drain Knob Closed.........................................................................................23
Figure 3-12 Drain Pan Latch Lifted....................................................................................29
Figure 3-13 Pulling Out Drain Pan.....................................................................................29
Figure 3-14 Front Dispose Hose .......................................................................................31
Figure 3-15 Attaching Quick-Disconnect ...........................................................................32
Figure 3-16 Dispose Switch..............................................................................................32
Figure 3-17 Filter Beacon Lit ............................................................................................33
Figure 3-18 Drain Pan Latch Lifted....................................................................................34
Figure 3-19 Pulling Out Drain Pan.....................................................................................35
Figure 3-20 Removing Drain Pan Lid ................................................................................35
Figure 3-21 Removing Crumb Basket ...............................................................................36
Figure 3-22 Removing Filter Pan Retaining Ring................................................................36
Figure 3-23 Removing Filter Pad ......................................................................................37
Figure 3-24 Removing Bottom Screen...............................................................................37
Contents
v
Figure 3-25 Clean Drain Pan ............................................................................................38
Figure 3-26 Aligning Filter Tube & Fitting ...........................................................................38
Figure 3-27 Engaged Drain Pan Stop................................................................................39
Figure 3-28 Basket Rest ..................................................................................................39
Figure 3-29 Filter Drain Pan O-Rings ................................................................................45
Figure 3-30 Drain Pan Latch Lifted....................................................................................45
Figure 3-31 Pulling Out Drain Pan.....................................................................................46
Figure 3-32 Replacing O-Ring ..........................................................................................46
Contents
vi
Preface
vii
SSaaffeettyy aanndd CCoommpplliiaannccee
Henny Penny fryers have many safety features incorporated. However, the only way
to ensure safe operation is to fully understand the proper installation, operation, and
maintenance procedures. The instructions in this manual have been prepared to aid
you in learning the proper procedures. Where information is of particular importance
or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.
Their usage is described as follows:
DDAANNGGEERR!! indicates hazardous situation which, if not
avoided, will result in death or serious injury.
DDAANNGGEERR!!
WWAARRNNIINNGG!! indicates hazardous situation which, if not
avoided, could result in death or serious injury.
WWAARRNNIINNGG!!
CCAAUUTTIIOONN!! indicates hazardous situation which, if not
avoided, could result in moderate or minor injury.
CCAAUUTTIIOONN!!
NOTICE
NOTICE
is used for information considered important
regarding property damage.
Preface
viii
These are the original version controlled Henny Penny instructions for Evolution Elite
Electric (EEE) model 141, 142, 143, 144. This manual is available on the Henny
Penny Public website (www.hennypenny.com). Read these instructions completely
prior to installation and operation of this appliance to ensure compliance to all required
installation, operation and safety standards. Read and obey all safety messages to
avoid damage to the appliance and personal injury.
TThhiiss ffrryyeerr mmuusstt bbee iinnssttaalllleedd aanndd uusseedd iinn aa wwaayy tthhaatt
wwaatteerr ddooeess nnoott ccoonnttaacctt tthhee ooiill wwhhiicchh ccaann ccaauussee
ssppllaasshhiinngg aanndd bbooiilliinngg oovveerr ooff ooiill aanndd sstteeaamm lleeaaddiinngg
ttoo ppeerrssoonnaall iinnjjuurryy;; eexxcclluuddeess nnoorrmmaall pprroodduucctt
mmooiissttuurree..
BBuurrnn rriisskk!! DDoo nnoott mmoovvee tthhee ffrryyeerr oorr ffiilltteerr ddrraaiinn ppaann
wwhhiillee ccoonnttaaiinniinngg hhoott ooiill.. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss
bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..
This appliance is intended for commercial use in kitchens of restaurants, bakeries,
hospitals, etc. but not for the continuous mass production of food such as in a factory
setting. During use the units airborne A-weighted emission sound pressure is below
70 db(A). All repairs must be performed by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
Always use strain relief. The provided power cord must be installed with a strain relief
in a way that if the strain relief fails, wires L1, L2, L3 and N must draw taunt and fail
first. If the supplied power cord or an existing one becomes damaged, do not use it;
rather, replace it with a known good power cord. The powercord must be replaced by
the manufacturer, its service agent or similarly qualified persons in order to avoid a
hazard.
Proper daily, weekly, monthly, quarterly and yearly maintenance must be performed
on this appliance to ensure safe and continuous operation. This appliance must never
be cleaned with a water jet or steam cleaning tool. Cleaning brushes are shipped with
the appliance and proper cleaning instructions are included in this manual.
Proper maintenance also increases the usable life of the appliance and oil, which
reduces lifetime operating costs. Additionally, old oil increases the possibility of surge
boiling and fire due to the reduced flash point of the oil. The oil temperature must
never exceed 450° F (230°C).
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
Preface
ix
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.
This appliance is not intended to be operated by means of an external timer or a
separate remote control system.
WWAASSTTEE EELLEECCTTRRIICCAALL AANNDD EELLEECCTTRROONNIICC EEQQUUIIPPMMEENNTT ((WWEEEEEE)) As of August
16, 2005, the Waste Electrical and Electronic Equipment directive went into effect for
the European Union. Our products have been evaluated to the WEEE directive. We
have also reviewed our products to determine if they comply with the Restriction of
Hazardous Substances directive (RoHS) and have redesigned our products as
needed in order to comply. To continue compliance with these directives, this unit
must not be disposed as unsorted municipal waste. For proper disposal, please
contact your nearest Henny Penny distributor.
Preface
x
Introduction
1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
11..11 IInnttrroodduuccttiioonn
The Henny Penny open fryer is a basic unit of food processing equipment designed to
cook foods better and easier. The micro computer-based design helps make this
possible. This unit is used only in institutional and commercial food service
operations, and operated by qualified personnel.
11..22 FFeeaattuurreess
Easily cleaned
Uses 40% less oil
Full vat or split vat
Computer control
Stainless steel construction
Automatic oil top off
Self-diagnostic system built into controls
Built in filter with automatic filtration
11..33 PPrrooppeerr CCaarree
As in any unit of food service equipment, the Henny Penny open fryer does require
care and maintenance. Requirements for the maintenance and cleaning are
contained in this manual and must become a regular part of the operation of the unit
at all times.
NOTICE
:Contact a qualified service technician in case of major
maintenance or repairs to the unit.
11..44 AAssssiissttaannccee
For Technical Support contact: 1-800-417-8405 (USA & Canada), 1-937-456-8405
(Outside USA & Canada) or [email protected].
Introduction
2
Installation
3
CChhaapptteerr 22 IInnssttaallllaattiioonn
22..11 IInnttrroodduuccttiioonn
This section provides the installation and unpacking instructions for the Henny Penny
Evolution Elite® fryer.
DDoo nnoott ppuunnccttuurree tthhee ffrryyeerr wwiitthh aannyy oobbjjeeccttss ssuucchh aass ddrriillllss oorr
ssccrreewwss aass ccoommppoonneenntt ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy ffrroomm
eelleeccttrriiccaall sshhoocckk ccoouulldd rreessuulltt..
NOTICE
:Installation of this unit should be performed only by a qualified
service technician.
22..22 UUnnppaacckkiinngg
NOTICE
:Any shipping damage should be noted in the presence of the
delivery agent and signed prior to his or her departure.
11)) Cut and remove the metal bands from the carton.
22)) Remove carton lid and lift the main carton off the fryer.
33)) Remove corner packing supports (4).
44)) Cut the stretch film from around the carrier/rack box and remove it from the top
of the fryer lid.
55)) Cut and remove the metal bands holding the fryer to the pallet, and remove fryer
from pallet. See Figure 2-1
Unpacking Instructions
, page 4.
Installation
4
Figure 2-1 Unpacking Instructions
TTaakkee ccaarree wwhheenn mmoovviinngg tthhee ffrryyeerr ttoo pprreevveenntt ppeerrssoonnaall
iinnjjuurryy.. TThhee ffrryyeerr wweeiigghhss aapppprrooxxiimmaatteellyy 660000 llbbss ((227722
kkgg)) ttoo 880000 llbbss ((336633 kkgg))..
NOTICE
:
Remove filter drain pan and BIB shelf from fryer before
removing fryer from pallet or damage to the unit could
result.
22..33 SSeelleeccttiinngg TThhee FFrryyeerr LLooccaattiioonn
The proper location of the fryer is very important for operation, speed, and
convenience. The location of the open fryer should allow clearances for servicing and
proper operation. Choose a location which will provide easy loading and unloading
without interfering with the final assembly of food orders. Operators have found that
frying from raw to finish, and holding the product in warmers provides fast continuous
service. Keep in mind, the best efficiency will be obtained by a straight line operation,
i.e. raw in one side and finished out the other side. Order assembly can be moved
away with only a slight loss of efficiency.
TToo pprreevveenntt sseevveerree bbuurrnnss ffrroomm ssppllaasshhiinngg hhoott ooiill,, ppoossiittiioonn
aanndd iinnssttaallll ffrryyeerr ttoo pprreevveenntt ttiippppiinngg oorr mmoovveemmeenntt..
RReessttrraaiinniinngg ttiieess mmaayy bbee uusseedd ffoorr ssttaabbiilliizzaattiioonn..
NOTICE
:To avoid fire and ruined supplies, the area under the fryer
should not be used to store supplies.
Installation
5
22..44 LLeevveelliinngg TThhee FFrryyeerr
For proper operation, the open fryer should be level from side-to-side and front to
back. Using a level placed on the flat areas around the vat collar, on the middle well,
and then adjust the casters until the unit is level.
22..55 VVeennttiillaattiioonn OOff FFrryyeerr
The fryer should be located with provision for venting into an adequate exhaust hood
or ventilation system. This is essential to permit efficient removal of the steam exhaust
and frying odors. Special precaution must be taken in designing an exhaust canopy to
avoid interference with the operation of the fryer. We recommend you consult a local
ventilation or heating company to help in designing an adequate system.
NOTICE
:Ventilation must conform to local, state, and national codes.
Consult your local fire department or building authorities.
22..66 EElleeccttrriiccaall RReeqquuiirreemmeennttss
Check the data plate, mounted on the inside of the doors, to determine the correct
power supply.
TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, ddoo nnoott ddiissccoonnnneecctt tthhee ggrroouunndd
((eeaarrtthh)) pplluugg.. TThhiiss ffrryyeerr mmuusstt bbee aaddeeqquuaatteellyy aanndd ssaaffeellyy
ggrroouunnddeedd ((eeaarrtthheedd)).. RReeffeerr ttoo llooccaall eelleeccttrriiccaall ccooddeess ffoorr
ccoorrrreecctt ggrroouunnddiinngg ((eeaarrtthhiinngg)) pprroocceedduurreess oorr iinn aabbsseennccee ooff
llooccaall ccooddeess,, wwiitthh TThhee NNaattiioonnaall EElleeccttrriiccaall CCooddee,, AANNSSII//NNFFPPAA
NNOO.. 7700--((tthhee ccuurrrreenntt eeddiittiioonn)).. IInn CCaannaaddaa,, AAllll eelleeccttrriiccaall
ccoonnnneeccttiioonnss aarree ttoo bbee mmaaddee iinn aaccccoorrddaannccee wwiitthh CCSSAA CC2222..22,,
CCaannaaddiiaann EElleeccttrriiccaall CCooddee PPaarrtt 11,, aanndd//oorr llooccaall ccooddeess..
TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, tthhiiss aapppplliiaannccee mmuusstt bbee eeqquuiippppeedd
wwiitthh aann eexxtteerrnnaall cciirrccuuiitt bbrreeaakkeerr wwhhiicchh wwiillll ddiissccoonnnneecctt aallll
uunnggrroouunnddeedd ((uunneeaarrtthheedd)) ccoonndduuccttoorrss.. TThhee mmaaiinn ppoowweerr sswwiittcchh
oonn tthhiiss aapppplliiaannccee ddooeess nnoott ddiissccoonnnneecctt aallll lliinnee ccoonndduuccttoorrss..
((ffoorr eeqquuiippmmeenntt wwiitthh CCEE mmaarrkk oonnllyy!!))
TToo pprreevveenntt eelleeccttrriicc sshhoocckk hhaazzaarrdd,, tthhiiss aapppplliiaannccee mmuusstt bbee
bboonnddeedd ttoo ootthheerr aapppplliiaanncceess oorr ttoouucchhaabbllee mmeettaall ssuurrffaacceess iinn
cclloossee pprrooxxiimmiittyy ttoo tthhiiss aapppplliiaannccee wwiitthh aann eeqquuiippootteennttiiaall
bboonnddiinngg ccoonndduuccttoorr.. TThhiiss aapppplliiaannccee iiss eeqquuiippppeedd wwiitthh aann
eeqquuiippootteennttiiaall lluugg ffoorr tthhiiss ppuurrppoossee.. TThhee eeqquuiippootteennttiiaall lluugg iiss
mmaarrkkeedd wwiitthh tthhee ffoolllloowwiinngg ssyymmbbooll..
An all pole, separate disconnect switch, with proper capacity fuses or breakers must
be installed at a convenient location between the fryer and the power source, and
Installation
6
must be installed according to national and local codes. It should be an insulated
copper conductor rated for 600 volts and 90° C. For runs longer than 50 feet (15.24
m), use the next larger wire size. CE units require a minimum wire size of 6 mm to be
wired to the terminal block.
It is recommended that a 30 mA rated protective device such as a residual current
circuit breaker (RCCB), or ground fault circuit interrupter (GFCI), be used on the fryer
circuit.
Permanently connected electric fryers with casters must be installed with flexible
conduit and a cable restraint, when installed in the United States. See illustration at
left. Holes are available in the rear fryer frame for securing the cable restraint to the
fryer. The cable restraint does not prevent the fryer from tipping. See Figure 2-2
Cable
Restraint
, page 6.
Figure 2-2 Cable Restraint
DDRRYYWWAALLLL CCOONNSSTTRRUUCCTTIIOONN: To prevent injury, secure I-
bolt to a building stud. Do not attach to drywall only. Preferred
installation is approximately six inches to either side of service.
Cable restraint must be at least six inches shorter than flexible
conduit.
Each vat has it’s own power cord assembly, and uses either NEMA 15-50 Straight
Plug or NEMA 15-60P.
Installation
7
The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than
ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.
Installation
8
22..77 DDiimmeennssiioonnss
Figure 2-3 EEE-14X Dimensions
IINNFFOO:
Front to rear dimension is 36- 7/8 “ (93.66 cm).
For doorways 36 in. (91.44 cm) or less, the protective bumper bar
on the rear of the fryer must be temporarily removed. See Figure
2-4
Protective Bumper Bar
, page 9.
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Henny Penny EEE-14X (Electric Evolution Elite) Open Fryer User manual

Category
Deep fryers
Type
User manual
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