Cumberland EDGE 2 System Owner's manual

EDGE 2 System

Models:

074-11854, 074-11855, 074-11865, 074-

11795, 074- 11796, 074-11797, 064-11344,

064-11343

Installation Manual

890–00687

Version 00

Date: 04-28-22

REV00

All information, illustrations, photos, and specifications in this manual are based on the latest

information available at the time of publication. The right is reserved to make changes at any

time without notice.

2890–00687 EDGE 2

Contents

Chapter 1 Introduction...............................................................................................................................5

System Overview ........................................................................................................................5

Expansion Boxes ........................................................................................................................6

External Modules Overview..........................................................................................................8

EDGE 2 Basic Network................................................................................................................9

Expansion Plug-In Modules..........................................................................................................9

Expansion Box Nomenclature ....................................................................................................10

EDGE Variable Output (SSR) ..................................................................................................... 11

Reference Documents...............................................................................................................12

Contact information ...................................................................................................................13

General Safety Precautions and Usage.......................................................................................15

Telecommunication Advice.........................................................................................................16

Terms of Use ............................................................................................................................17

Inspecting Your Received System...............................................................................................18

Ordering Information .................................................................................................................19

Chapter 2 Pre-Installation Planning .........................................................................................................23

Installation Options....................................................................................................................23

Power Supply ...........................................................................................................................25

Guidelines for Operating Environment ........................................................................................27

Guidelines for Installation Location .............................................................................................28

Guidelines for Routing Cables ....................................................................................................31

Grounding Recommendations for the System..............................................................................33

Installation Guidelines ...............................................................................................................34

Light Dimmer Outputs (4IN-6R-2LD)...........................................................................................35

Chapter 3 Networking..............................................................................................................................41

Network Overview .....................................................................................................................41

EDGE Networks (RS485)...........................................................................................................41

Ethernet Ports...........................................................................................................................43

Wireless Network (WiFi) ............................................................................................................44

Cellular Network........................................................................................................................46

Chapter 4 EDGE 2 Controller Installation.................................................................................................47

EDGE 2 Main Controller and EDGE 2 Controller Screenless.........................................................47

Preparing the Enclosures for Installation .....................................................................................48

Mounting the Enclosures ...........................................................................................................48

Connecting a Module to the Communication Network...................................................................50

Connecting to Power Source......................................................................................................52

DC Output Connections .............................................................................................................55

Connecting the Alarm Relay.......................................................................................................57

Chapter 5 Expansion Box and Virtual Expansion Box Installation...........................................................59

Preparing the Enclosures for Installation .....................................................................................59

Mounting the Enclosures ...........................................................................................................61

Installing the Plug-In Modules.....................................................................................................61

Installing the Plug-In Relays.......................................................................................................63

Installing the EDGE Variable Output ...........................................................................................64

Installing the EDGE 4IN-2V-8DO Before Wiring ...........................................................................67

DC Network and Power Supply Redundancy ...............................................................................68

Connecting a Module to the Communication Network...................................................................69

Connecting an Analog Input .......................................................................................................71

Connecting a Variable 0-10 VDC Output .....................................................................................72

Grounding ................................................................................................................................73

Connecting the Power Supply ....................................................................................................73

Connecting Relay Outputs ........................................................................................................74

Connecting an EDGE Variable Output module (SSR) ...................................................................75

890–00687 EDGE 2 3

Connecting an AC Power Source for Light Dimmer Output ...........................................................76

Connecting Light Dimmer Output................................................................................................79

Lamp Fixture Grounding ............................................................................................................81

Connecting Discrete Outputs......................................................................................................82

Connecting the Current Sensors of Discrete Outputs ...................................................................83

Chapter 6 Installation Order Overview.....................................................................................................85

EDGE 2 System Installation Order..............................................................................................85

EDGE 2 System Configuration ...................................................................................................85

EDGE 2 System Operation Summary .........................................................................................86

Chapter 7 Getting started ........................................................................................................................87

Main Page Navigation................................................................................................................88

EDGE 2 Menu Structure ............................................................................................................89

Room Screen Navigation Overview ............................................................................................90

Room shortcuts and operation room ...........................................................................................91

Moving Tiles .............................................................................................................................92

Color coding .............................................................................................................................92

Copying, pasting, or duplicating information ................................................................................92

List of icons...............................................................................................................................93

Chapter 8 Software version and configuration file management .............................................................95

Updating the software................................................................................................................95

Managing system configurations ................................................................................................96

Deleting a module .....................................................................................................................96

Deleting an Expansion Box ........................................................................................................97

Chapter 9 Initial configuration .................................................................................................................99

Selecting a preferred language...................................................................................................99

Entering the site name...............................................................................................................99

Setting the date, time, and units parameters................................................................................99

Entering local area network settings.......................................................................................... 100

Naming the detected Expansion Boxes and plug-in modules ...................................................... 100

Detecting, adding, duplicating, deleting plug-in modules and expansion boxes............................. 100

Viewing module statistics.........................................................................................................102

Chapter 10 Troubleshooting....................................................................................................................103

Appendix A LED meanings....................................................................................................................... 113

Appendix B List of Terminals ................................................................................................................... 117

Appendix C Technical Specifications .......................................................................................................121

Appendix D Low Voltage Cable Specifications ......................................................................................... 129

Appendix E Temperature Probe Installation ............................................................................................. 133

Appendix F Extending a cable.................................................................................................................. 135

Limited Warranty - Protein Products ..................................................................................... 137

4890–00687 EDGE 2

1Introduction

Topics Covered in this Chapter

▪ System Overview

▪ Contact information

▪ General Safety Precautions and Usage

▪ Telecommunication Advice

▪ Terms of Use

▪ Inspecting Your Received System

▪ Ordering Information

System Overview

EDGE system is an agricultural site management system designed to monitor and control a farm environ-

ment. EDGE system is designed to be permanently connected to the main voltages by the Expansion

Boxes. EDGE system could be monitored and controlled remotely by Ethernet (Wide Area Network

(WAN) by Internet provider) or / and controlled locally by LAN (Local Area Network) or WLAN1(Wireless

Local Area Network).1

The main functions of the complete system are:

• Animal environment control functions: temperature controlling (cooling, heating, humidity control-

ling), lightning, ventilation controlling

• Variety of monitoring functions (configurable inputs: 0-5V, 4-20mA, pulse, dry contact, temperature

• Feeding functions: food distribution and controlling

• Scale functions: measuring the weight of the birds (Bird scale), measuring the weight of storage

food (Bin scale)

• Production surveillance and alert functions: emails sending

The minimum EDGE system is composed of a Main Controller and Expansion Boxes (I/O modules) which

are described below:

Main Controller

The Main Controller is the “brains” of the EDGE system. It includes a CPU and a capacitive color LCD

touch screen which allows the user to monitor and control the system’s status and functionalities. The

Main Controller has Ethernet ports, an Ethernet Wireless option (WLAN at 2.4 /5 GHz) , USB ports for

data storage or to connect external USB module, an alarm relay, RS485 links to communicate to Expan-

sion Plug-In Modules in the Expansion Box. It can be electrically supplied either by the Expansion Box

through the RS485 communication networks low voltage communication cables (24Vdc), or by an exter-

nal power supply (EDGE PSU 24V 36W).

890–00687 EDGE 2 5

1. In some countries the WiFi link is not available because of regulation restriction due to not having the country telecommu-

nication certification.

Chapter 1: Introduction

Figure 1-1 Redundancy Scheme

Expansion Boxes

The Expansion Boxes are supplied using the mains electrical supply. The Expansion Boxes communicate

with the system’s Main Controller via RS485 through low voltage (24Vdc) communication cables (Auto-

mation and Safety). Multiple Expansion Boxes can be used in one EDGE system. These Expansion

Boxes are designed to accommodate various electronic cards (Expansion Plug-in Modules), each

designed for different monitoring/control applications. Two different Expansion Boxes are available: 6-

Slot Expansion Box and 3-Slot Expansion Box. These two Expansion Boxes are very similar in construc-

tion and differ only in terms of enclosure size, number of electronic card modules they can accommodate

(6 Expansion Plug-in Modules for the 6-Slot, 3 Expansion Plug-in Modules for the 3-Slot).

Furthermore, both Expansion Boxes can accommodate up to 4 Solid State Relay modules (EDGE Varia-

ble Outputs) mounted on a heat sink in the back of the Expansion Box enclosure.

Items Description

6–Slot Expansion Box Consists of inputs and outputs. This enclosure can contain up to 6 plug-in modules

3-Slot Expansion Box Consists of inputs and outputs. This enclosure can contain up to 3 plug-in modules

6890–00687 EDGE 2

Chapter 1: Introduction

Figure 1-2 Enclosure Identification

890–00687 EDGE 2 7

Chapter 1: Introduction

External Modules Overview

External modules can be added to the basic EDGE system to extend its functionality by the RS485 links

(Automation or Safety).

EDGE RS485 Repeater

The EDGE RS485 Repeater allows you to extend the RS485 network and can also be used to add the

RS485 to different networks (T-Branch and H-Branch).

EDGE PSU 24V 36W

EDGE PSU 24V 36W is an external module which supplies external modules (EDGE Bin Scale, EDGE

Bird Scale, EDGE 2 Main Controller, EDGE 2 Controller Screenless, EDGE 2 Remote Display) in case

the Expansion Box power budget does not allow connexion directly on the EDGE Expansion Box.

EDGE Bin Scale (EDGE Bin Scale 3 Wires LC, EDGE Bin Scale 4 Wires LC

TB)

EDGE Bin Scale is an external module which allows the capability to collect and to analyze the weight of

feed in the bin. The module ensures the uninterrupted distribution of feed.

EDGE Bird Scale

EDGE Bird Scale is an external module which allows the capability to collect and to analyze the weight

data that come from the bird scales.

EDGE Power Module

EDGE Power Module is a variable outputs external module. The module allows the increasing of the

number of variables outputs on EDGE system. EDGE Power Module could contain up to 4 variables mod-

ules (EDGE Variable Output (SSR)). The 0-10Vdc outputs from Expansion Boxes control the variables

modules. The EDGE Power Module could be controlled by EDGE 8IN-4V-6REL FAILSAFE or EDGE 4IN-

12V.

NOTE: The EDGE 4IN-12V can control up to 12 EDGE Variable Outputs, therefore it can control up to 3

EDGE Power Modules.

EDGE 2 Remote Display

EDGE 2 Remote Display is a remote which displays data on its screen from the main system by Ethernet

ports or allow the control of another EDGE 2 Main Controller. The EDGE 2 Remote Display is supplied by

24Vdc: Expansion Box or EDGE PSU 24V 36W. The EDGE 2 Remote display is optional and it is not

mandatory to use it in the EDGE network. EDGE 2 Remote Display replaces wireless or cellular devices

to control remotely locally.

EDGE 2 Controller Screenless

EDGE 2 Controller Screenless is an EDGE Main Controller except there is not LCD screen. It is only

accessible remotely.

NOTE: The EDGE 2 Controller Screenless can only be used as a redundant Main Controller.

EDGE Weather Station

EDGE Weather Station provides the outside environmental parameters to the ventilation controller which

will correctly manage the ventilation system according to the outside parameters. The information from

the sensors is transmitted by the Weather Station to the ventilation controller by the RS485 bus. The

8890–00687 EDGE 2

Chapter 1: Introduction

EDGE Weather Station can measure wind speed, wind direction, outside temperature, outside humidity,

and atmospheric pressure.

EDGE 4IN-2V-8DO

This module allows the control of 8 control outputs (pilot duty) and the contacts feedback reading of

relays or contactors from loads. This module is used to build virtual Expansion Box. The module is an

opened enclosure which have to put in a cabinet.

EDGE 2 Basic Network

Figure 1-3 EDGE Redundancy Scheme Example

Expansion Plug-In Modules

Table 1-1 Plug-in Modules Used in Expansion Boxes

EDGE 8IN-4V-6REL FAILSAFE

WITH PLUGIN RELAY

Eight sensor inputs (4-20mA, 0-5V, temperature, dry contact), four 0-10V out-

puts , with a possibility of controlling up to four variable output power modules

(SSR). This module can have up to six plug-in relays. Two 24VDC outputs are

available for power sensors.

EDGE 8IN-4V-6REL FAILSAFE Eight sensor inputs (4-20mA, 0-5V, temperature, dry contact), four 0-10V out-

puts , with a possibility of controlling up to four variable output modules (SSR).

This module can have up to six plug-in relays.

EDGE 16IN-6REL WITH

PLUGIN RELAY

16 sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to six plug-in relays. Two 24VDC outputs are available to power

sensors.

EDGE 16IN-6REL 16 sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to six relays. Two 24VDC outputs are available to power sensors.

EDGE 4IN-8REL WITH

PLUGIN RELAY

Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to eight plug-in relays. Two 24VDC outputs are available to power

sensors.

EDGE 4IN-8REL Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to eight relays. Two 24VDC outputs are available to power sensors.

890–00687 EDGE 2 9

Chapter 1: Introduction

Table 1-1 Plug-in Modules Used in Expansion Boxes (cont'd.)

EDGE 4IN-12V Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to 12 analog outputs to control 0-10Vdc devices or variable output

modules.

EDGE 4IN-8REL FAILSAFE W/

PLUGIN RELAY PRO

Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to eight plug-in relays. Two 24VDC outputs are available to power

sensors.

EDGE 4IN-8REL FAILSAFE

PRO

Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). This module can

have up to eight relays. Two 24VDC outputs are available to power sensors.

EDGE Variable Output The EDGE Variable output is a panel mount Solid State Relay that allows a

proportional voltage output according to the 3-10Vdc input.

EDGE 4IN-6R-2LD This module has 4 analog inputs, 6 relay outputs normally opened and 2 inde-

pendent light dimmer outputs.

EDGE 4IN-6R-2LD Failsafe This module has 4 analog inputs, 6 relay with two different outputs: normally

opened and normally closed, and 2 independent light dimmer outputs.

Table 1-2 External Module

EDGE 4IN-2V-8DO Four sensor inputs (4-20mA, 0-5V, temperature, dry contact). Two 24VDC out-

puts are available to power sensors. This module can have up to 8 discrete

outputs to control relays or contactors. 8 current sensors to have relay or con-

tactor feedback. Two analog outputs to control 0-10Vdc devices or variable

output modules.

Expansion Box Nomenclature

Expansion Boxes come with or without variable output modules (SSR). If there are no variable output

modules (SSR) in the Expansion Box (3-Slot Expansion Box, 6-Slot Expansion Box), the plastic enclosure

does not have an external heat sink on it.

3-Slot Expansion Box model with a Heat sink: EDGE 3-SLOT BOX W/HSK or E3PH-_-____

3-Slot Expansion Box model without a Heat sink: EDGE 3-SLOT BOX or E3PN-_-____

6-Slot Expansion Box model with a Heat sink: EDGE 6-SLOT BOX W/HSK or E6PH-_-____

6-Slot Expansion Box model without a Heat sink: EDGE 6-SLOT BOX or E6PN-_-____

The Expansion Box (3-Slot Expansion Box, 6-Slot Expansion Box) part numbering is defined as follows:

10 890–00687 EDGE 2

Chapter 1: Introduction

Power supply: The 3-Slot Expansion Box can have either a 60W or 120W power supply. The 6-Slot

Expansion Box has only a 120W power supply.

The variable output number is the number of variable output modules (SSR) installed in the Expansion

Box.

A heatsink comes with a variable output installation.

If a 3-Slot Expansion Box is ordered, the number of the plug-in modules is limited to three.

The following are two examples of Expansion Box numbers

• E3PH-1-C004

• E6PH-2-AAAACE4

:

EDGE Variable Output (SSR)

This Variable Output was designed to efficiently and precisely control variable speed fans and multiple

dimmable light systems.

Features

• Three variable modes:

890–00687 EDGE 2 11

Chapter 1: Introduction

— Default mode

— Variable 1 Mode: for more accurate speed control of variable speed fans

— Variable 2 Mode : for enhanced control of dimmable lights.

NOTE: These modes can be set into the EDGE equipment configuration page with EDGE soft-

ware version 2.4.3. Mode selection is Default with existing configurations Default varia-

ble Mode will be Variable 1 for fans and Variable 2 for light with new configurations.

• Integration of the current sensing inside the module. No more need for the current sensor board

(045-11506).

• This new module needs a new cable harness. This one is not compatible with the previous version

(135-00021).

The EDGE variable output activates the output according to the voltage applied on the 0-10V input. The

control is done with a voltage between 3V to 10V. The proportion between the voltage input and the AC

output may change as per the mode set.

The EDGE variable output can be set in different mode according to the purpose. A voltage must be

applied between 2V and 3V during at least one second to activate a mode. Please note that these config-

urable modes are not yet supported by the EDGE system. By default, if no mode is set, the module will

work as a SSR of Crydom (CY7913).

Mode Command

voltage

Description

Default with

compensation

N/A Works like the Crydom SSR CY7913

Use compensation (see below)

Enhanced fan curve with

compensation

2.2 ±0.15V The curve is enhanced to give better control of the fan speed. Use

compensation (see below)

Light mode with

CRYDOM curve

2.6 ±0.15V This mode shall be used with light bulb (incandescent, ccfl, cfl and

led) control. Use Crydom SSR CY7913 curve.

Compensation

The compensation is used with fan. The compensation is working if the voltage is in the range of 190VAC

to 260VAC. A change on the AC supply voltage will be compensated to keep the fan speed (and CFM as

well). When compensation is activated, use a 240VAC curve in the EDGE controller.

Current Sensing

The current sensor is integrated in the EDGE Variable output. The current sensor also enables a feature

to detect “dead short” (error in wiring, L2 connected in the LOAD terminal per example or shorted LOAD).

If this event happens, the EDGE Variable output will shut off (to protect itself). A red LED on the module

will go steady ON to indicate the fault. To reset the fault, the 0-10V input must return to 0V.

Reference Documents

This document should be read with the following accompanying documents:

• Details on installation and initial configuration of the EDGE 2 System can be found in the EDGE 2

System Installation Manual #890-00687.

• Details on the operation of the EDGE 2 System can be found in the EDGE 2 System User’s Manual

#890-00686.

12 890–00687 EDGE 2

Chapter 1: Introduction

• Details on wiring diagrams of the EDGE 2 System can be found in the EDGE 2 System wirings

diagrams:

— #891-00597: EDGE 2 - Redundant System

— #891-00598: EDGE 2 - General Wiring Information

• Details how to convert EDGE 1 system into EDGE 2 system can be found in the quick start guide #

892-00097.

• Details how to install EDGE 2 WIFI in EDGE 2 Controllers can be found in the quick start guide #

892-00100.

External EDGE Modules have their own documents.

Contact information

Sales

USA

Automated Production Systems (AP/Cumberland)

1004 East Illinois St.

Assumption, IL 62510 USA

Technical support: 712-239-1011

Phone: 217-226-4449 International phone: 217-226-4401

Fax: 217-226-3540 International fax: 217-226-4420

E-mail: [email protected]

BRAZIL

GSI Brasil

Rodovia ERS 324, Km 80

CEP 99150-000 - Marau - RS - Brasil

Phone +55 (54) 3342-7500

E-mail: [email protected]

890–00687 EDGE 2 13

Chapter 1: Introduction

CANADA & International

GSI Electronics

5200 Armand Frappier Saint-Hubert, Qc

Canada J3Z 1G5

Phone: 1-877-926-2777

Fax:1-866-880-2777

E-mail: [email protected]

Support

USA

Automated Production Systems (AP/Cumberland)

Technical Support: 712-239-1011

Phone: 217-226-4449 International Phone: 217-226-4401

Fax: 217-226-3540 International Fax: 217-226-4420

E-mail : [email protected]

BRAZIL

Contact your nearest GSI authorized representative. Consult the Brazilian representative list at:

http://www.gsibrasil.ind.br/ -OR- http://www.gsibrasil.ind.br/representantes/?tipo=pan

-OR-

Contact directly GSI Brazil:

Rodovia ERS 324, Km 80

CEP 99150-000 - Marau - RS - Brasil

Phone: +55 (54) 3342-7500

E-mail: [email protected]

CANADA & International

GSI Electronics

5200 Armand Frappier Saint-Hubert, Qc

Canada J3Z 1G5

Phone and Technical support: 1-877-926-2777

Fax:1-866-880-2777

E-mail: [email protected]

Manufacturer

GSI Electronics

5200 Armand Frappier Saint-Hubert, Qc

Canada J3Z 1G5

14 890–00687 EDGE 2

Chapter 1: Introduction

WARNING

Warranty is void if this product is used in a manner not specified by the

manufacturer. Every effort has been made to ensure that this manual is complete,

accurate and up to date. The information contained in this manual is subject to

change without notice.

General Safety Precautions and Usage

Safety Symbols

Warning. Read the following text carefully; it contains important information

which, if ignored, may cause the controller to operate improperly

High Voltage. Hazard of electrical shock. Read the message and follow the

instructions carefully

Direct current (DC)

Alternating current (AC)

Protective Earth Ground Terminal, Primarily used for protective earth

terminals.

Terminal connected to conductive parts of a device for the purpose of safety

and is intended to be connected to an external system for protective

grounding

Functional Ground Terminal Primarily used for functional earth terminals

which are generally associated with test and measurement circuits. These

terminals are not for safety earthing purposes but provide an earth reference

point.

NOTE: To emphasize points or remind readers of something, or to indicate minor

problems in the outcome of what they are doing

CAUTION

Failure to follow the instructions can result in damaged equipment or loss of

data or potential problems

DANGER

Failure to follow the instructions carefully can result in serious or fatal injury

IMPORTANT: The following information is of great significance and must be read carefully

WARNING

Read the following text carefully; it contains important information which, if

ignored, may cause the controller to operate improperly

Tip Shortcut or a faster way of getting to an end result

890–00687 EDGE 2 15

Chapter 1: Introduction

Safety Messages

DANGER

Turn off the main electrical disconnect switch prior to servicing any of the boxes.

Failure to do so might lead to serious injury or death.

Always use extreme caution when measuring voltage or performing procedures that require a

module to be powered on.

Electrostatic Discharge Prevention When Manipulating a Printed Circuit

Board (PCB)

Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD damage occurs

when electronic components are improperly handled and can result in complete or intermittent failures.

Always follow ESD on a PCB-prevention procedures when you remove and replace components. Ensure

that the chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring

that it makes good skin contact. Connect the grounding clip to an unpainted surface of the chassis frame

to safely ground unwanted ESD voltages. To guard against ESD damage and shocks, the wrist strap and

cord must operate properly. If no wrist strap is available, ground yourself by touching the metal part of the

chassis.

For safety, periodically check the resistance value of the antistatic strap, which should be between 1 and

10 megohm (Mohm).

WARNING

The radio module (M7DB6 )circuit board is electrostatic discharge (ESD) sensitive.

ESD precautions must be observed when handling and installing these components.

The radio module (M7DB6) installations must be protected from electrical transients on the

power supply and I/O lines. This is especially important in outdoor installations, and/or where

connections are made to sensors with long leads. Inadequate transient protection can result in

damage and/or create a fire and safety hazard.

Telecommunication Advice

NOTE: In some countries the WIFI module is not available to purchase because of regulation restrictions.

The EDGE 2 Controllers contain a wireless radio module inside: M7DB6 from Redpine manufacturer.

M7DB6 module is FCC/IC/CE certified. This is valid in the case no other intentional or un-intentional radi-

ator components are incorporated into the product and there is no change in the module circuitry.

FCC ID and IC ID

The FCC ID of Redpine Wireless radio module (M7DB6) is XF6-M7DB6.

The IC ID Redpine Wireless radio module (M7DB6) is 8407A-M7DB6.

FCC Caution and Safety Notices

Any changes or modifications (including the antennas) made to this device that are not expressly

approved by the manufacturer may void the user’s authority to operate the equipment. This device and its

antenna(s) must not be collocated or operating in conjunction with any other antenna or transmitter.

16 890–00687 EDGE 2

Chapter 1: Introduction

FCC Antenna Gain Restriction

The Redpine Wireless radio (M7DB6) has been designed to operate with any patch antenna up to 2.6 dBi

of gain at 2.4GHz, or any patch up to 4dBi of gain at 5GHz.

The antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20

cm (7-7/8 in.) from all persons and must not be collocated or operating in conjunction with any other

antenna or transmitter.

IC RSS-247 Detachable Antenna Gain Restriction

This device has been designed to operate with the antennas having a maximum gain of 2.6 dBi of gain at

2.4GHz and 4dBi of gain at 5GHz. The required antenna impedance is 50 ohms.

Health and radiation

This equipment should be installed and operated with minimum distance 20 cm (7-7/8 in.) between the

radiator and your body.

Terms of Use

Read and follow all installation, operation, and maintenance information carefully before using the prod-

uct. Refer to the user documentation for complete product specifications. If the product is used in a

manner not specified, the protection provided by the product warranty will be void.

Using the Product According to Your Function

A responsible body is an individual or group responsible for the use and maintenance of equipment, for

ensuring that the equipment is operated within its specifications and operating limits, and for ensuring

that operators are adequately trained.

Operators use the product for its intended function.

Maintenance personnel perform routine procedures on the product to keep it operating properly. At this

level, all procedures whose do not touch high voltage. The maintenance personnel can work on high volt-

age only if they have the competences as an electrician.

Service personnel are trained to work on live circuits, perform safe installations, and repair products. Only

properly trained service personnel may perform installation and service procedures. (In other words: elec-

tricians, Service personnel employed by or active in an organization, business, or service).

General Safety Usage

Follow the guidelines given below for safe usage of the product:

• Installation must only be performed by qualified service personnel

• Carefully read all instructions

• Comply with local and national safety codes

• Repairs must only be performed by qualified service personnel

• When replacing the fuses, use only the same type and same rating as specified

• Make sure the unit is disconnected from AC Power when servicing

• Do not try to operate the system if it is damaged. Disconnect the Power from the units and call your

local service representative

• Do not operate while condensation is present

890–00687 EDGE 2 17

Chapter 1: Introduction

• Use of the system in a manner not specified by these instructions may impair the safety protection

provided by the system. Do not operate the system outside its rated supply voltages or environmen-

tal range

• Omission to read the installation and user manuals or to comply with the warnings and references

contained herein can result in serious bodily injury or damages to the controllers

• Do not insert metal objects into the connectors

• Use the system only as specified, or the protection supplied by the product can be compromised

• Follow all installation and maintenance recommendations and consider all provided information

regarding product specifications and limitations

• Do not use the system if it does not operate correctly

• The enclosures must be closed and locked at all times, particularly when operating the system

• Use only specified replacement parts

Inspecting Your Received System

Inspecting your system and making sure you have received all expected parts helps avoid many hassles.

Shipment Contents

Table 1-3 Complete Enclosure Without Modules

Item Contents

EDGE 2 MAIN CONTROLLER One EDGE 2 Main Controller, One quick start guide

EDGE 2 REMOTE DISPLAY One EDGE 2 Remote Display, One quick start guide

EDGE 2 SCREENLESS CONTROLLER One EDGE 2 Screenless Controller, One quick start guide

EDGE 6-SLOT EXPANSION BOX WITH

HEATSINK PRO

One user and installation manual; One 6-Slot Expansion Box with

an external Heatsink

EDGE 6-SLOT EXPANSION BOX PRO One 6-Slot Expansion Box without an external Heatsink; One user

and installation manual

EDGE 3-SLOT EXPANSION BOX WITH

HEATSINK PRO

One 3-Slot Expansion Box with an external Heatsink; One user and

installation manual

EDGE 3-SLOT EXPANSION BOX PRO One 3-Slot Expansion Box without an external Heatsink; One user

and installation manual

Table 1-4 Modules for 3-Slot Expansion Box and 6-Slot Expansion Box

Item Contents

EDGE 8IN-4V-6REL FAILSAFE WITH

PLUGIN RELAY PRO

One Failsafe with plug-in relays and its plastic support

EDGE 8IN-4V-6REL FAILSAFE PRO One Failsafe and its plastic support

EDGE 16IN-6REL WITH PLUGIN RELAY

PRO

One 16 inputs, 6 relays with plug-in relays and its plastic support

EDGE 16IN-6REL PRO One 16 inputs, 6 relays and its plastic support

EDGE 4IN-8REL WITH PLUGIN RELAY

PRO

One 4 inputs, 8 relays with plug-in relays and its plastic support

EDGE 4IN-8REL PRO One 4 inputs, 8 relays and its plastic support

18 890–00687 EDGE 2

Chapter 1: Introduction

Table 1-4 Modules for 3-Slot Expansion Box and 6-Slot Expansion Box (cont'd.)

Item Contents

EDGE 2 VARIABLE OUTPUT KIT One kit to control two variables

EDGE 1 VARIABLE OUTPUT KIT One kit to control one variable

EDGE 4IN-12V One 4 inputs, 12 outputs for Variable Outputs or 0-10V devices and

its plastic support

EDGE 4IN-8REL FAILSAFE W/PLUGIN

RELAY PRO

One 4 inputs, 8 relays with plug-in relays and its plastic support

EDGE 4IN-8REL FAILSAFE PRO One 4 inputs, 8 relays and its plastic support

EDGE 4IN-6R-2LD 4 analog inputs, 6 relay outputs normally opened, and 2 independ-

ent light dimmer outputs

EDGE 4IN-6R-2LD FAILSAFE 4 analog inputs, 6 relays with two different outputs: normally

opened and normally closed, and 2 independent light dimmer

outputs

Table 1-5 External Module

EDGE 4IN-2V-8DO One 4 inputs, 2 outputs for Variable Outputs or 0-10V devices, 8 dis-

crete outputs to control relays coils or contactors coils, 8 current

sensors inputs to read the relays or the contactors contacts at the

loads side, and its plastic support

Damage Inspection

Your system and its components were carefully inspected both electrically and mechanically before ship-

ment. After unpacking all items, check for any obvious signs of physical damage that may have occurred

during transit. Report any damage to the shipping agent immediately. Save the original box for possible

future shipment.

Returning the Unit for Repair

If you must return the system for repair, carefully package the system in its original box or an equivalent.

Contact your local customer service department to get return instructions. Have on hand the system’s

serial number and date code found on the system’s main board. See Contact Information/Support in this

manual.

Ordering Information

Basic System

A minimum redundant basic EDGE 2 System consists of the following equipment:

• 1 x EDGE 2 Main Controller (Master)

• 1 x EDGE 2 Main Controller (Redundant) or EDGE 2 Screenless Controller (Redundant)

• 2 x EDGE Expansion Boxes or 1 x Expansion Box and 1 x External Power Supply of 150W on

Safety Network

The following external modules can be connected to a basic EDGE 2 System to add more functionality:

• EDGE RS485 Repeater

• EDGE Bin Scale

890–00687 EDGE 2 19

Chapter 1: Introduction

• EDGE Bird Scale

• EDGE Power Module

• EDGE 2 Remote Display

• EDGE 2 Controller Screenless

• EDGE Weather Station

• EDGE 4IN-2V-8DO

System Building

EDGE 2 Controller Screenless

The EDGE 2 Controller Screenless can be used only as a Redundant Main Controller in a redundancy

system scheme.

NOTE: Use only Ethernet cables with EDGE 2 Controller Screenless for Ethernet network. The router

must have DHCP function when using this type of controller.

EDGE 2 Remote Display

Use the EDGE PSU 24V 36W to power the EDGE 2 Remote Display. This will make sure the EDGE

Expansion Box power supply is not overcharged. The EDGE 2 Remote Display needs an EDGE 2 Main

Controller to control the EDGE system indirectly. An EDGE network without a Main Controller is

impossible.

WAN\LAN\WLAN Network

Ethernet network components are not provided. Ensure to purchase network components according to

the implemented technology: Wireless, Cabled, and Cellular.

Installation Options:

The LAN network can be setup to reach outside Ethernet cables or wirelessly using a Cellular based net-

work to reach an Ethernet service provider (WAN).

Depending on the option you choose, the planning and installation will be different for an Ethernet setup,

make sure there is access to high speed Internet.

Redundant Controller and LAN\WLAN Network

You can setup a redundant Main Controller, in case the Main Controller Master fails. Use of a redundant

Main Controller will determine its communication scheme:

• Redundant Main Controller using internally wired Ethernet (LAN) network

• Redundant Main Controller using internally wireless Ethernet (WLAN)

• Redundant Main Controller using Cellular network

Redundant Power Supply

The EDGE 2 System uses a redundant power supply

The maximum distance of the DC power cable is 500ft (150m) using a wire gauge of 16AWG from the

first EDGE Expansion Box to the last EDGE 2 Controller on the EDGE network. Over this distance, use

an EDGE PSU 24V 36W to supply power to the EDGE 2 Controllers. In this case, do not use the 24Vdc

from the EDGE Expansion Box.

20 890–00687 EDGE 2

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Cumberland EDGE 2 System Owner's manual

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