Harbor Breeze 40956 Installation guide

Category
Household fans
Type
Installation guide
1
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-800-643-0067, 8 a.m. - 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m.,
EST, Friday.
ATTACH YOUR RECEIPT HERE
Purchase Date _________________________
Harbor Breeze® is a registered trademark
of LF, LLC. All Rights Reserved.
EB1763
ITEM #0803769, 0803770, 0849228
COASTAL CREEK
CEILING FAN
MODEL #40956, 40957, 40273
Español p. 23
2
TABLE OF CONTENTS
Package Contents .................................................................3
Hardware Contents ................................................................4
Safety Information .................................................................5
Preparation ......................................................................6
Initial Installation ..................................................................7
Standard or Angle Mounting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Closemount Instructions ...........................................................11
Wiring .........................................................................12
Final Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Instructions .............................................................17
Care and Maintenance ............................................................19
Troubleshooting ..................................................................19
Limited Lifetime Warranty ..........................................................21
Replacement Parts List ............................................................22
3
PACKAGE CONTENTS
PART DESCRIPTION QUANTITY
A Downrod 1
B Downrod Pin (preassembled to Downrod [A]) 1
C Downrod Clip (preassembled to Downrod [A]) 1
D Mounting Bracket (preassembled to Canopy [E]) 1
E Canopy 1
F Canopy Cover (preassembled to Canopy [E]) 1
G Motor Assembly 1
H Fitter Plate (preassembled to Motor Assembly [G]) 1
I Switch Housing (preassembled to Light Kit [J]) 1
J Light Kit 1
K Finial Cap (preassembled to Light Kit [J]) 1
L Finial (preassembled to Light Kit [J]) 1
M Bulb 2
N Glass Bowl 1
O Yoke Cover 1
P Blade Arm 5
Q Blade 5
R Motor Screw (preassembled to Motor Assembly [G]) 10 + 1 extra
S Mounting Bracket Screw (preassembled to Mounting Bracket [D]) 4
T Hex Nut (preassembled to Light Kit [J]) 1
U Rubber Washer (preassembled to Light Kit [J]) 1
V Phillips-head Closemount Screw (preassembled to Motor Assembly [G]) 3
W Set Screw (preassembled to Motor Assembly [G]) 2
X Switch Housing Screw (preassembled to Fitter Plate [H]) 3
Y Blade Balancing Kit 1
A
C
B
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R S T U V W X Y
4
HARDWARE CONTENTS (shown actual size)
Wire Connector
Qty. 3
+ 1 extra
Pull Chain Extension
Qty. 2
Blade Screw
Qty. 15
+ 1 extra
Blade Washer
Qty. 15
+ 1 extra
Plug Button
Qty. 1
AA
BB CC DD
EE
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SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate or install the
product.
• Beforeyoubegininstallingthefan,disconnectthepowerbyremovingfusesorturningothecircuit
breakers.
• Make sure all electrical connections comply with local codes, ordinances, the National Electrical
CodeandANSI/NFPA70-199.Hireaqualiedelectricianorconsultado-it-yourselfwiring
handbook if you are unfamiliar with installing electrical wiring.
• Make sure the installation site you choose allows a minimum clearance of 7 ft. from the blades to
theoorandatleast30in.fromtheendofthebladestoanyobstruction.
• The net weight of this fan is: 17.16 lbs.
DANGER: When using an existing outlet box, make sure the outlet box is securely attached to
the building structure and can support the full weight of the fan. Failure to do this can result in serious
injury or death. The stability of the outlet box is essential in minimizing wobble and noise in the fan
after installation is complete.
WARNING: To avoid personal injury, the use of gloves may be necessary while handling fan
parts with sharp edges.
WARNING: Using a full-range dimmer switch to control fan speed will cause a loud humming
noisefromthefan.Toreducetheriskofreorelectricshock,doNOTuseafull-rangedimmerswitch
to control the fan speed.
WARNING: Toreducetheriskofre,electricshockorpersonalinjury,mountthefantoanoutlet
box marked “ACCEPTABLE FOR FAN SUPPORT” and use the mounting screws provided with the
outletbox.Mostoutletboxescommonlyusedforthesupportoflightingxturesarenotacceptable
forfansupportandmayneedtobereplaced.Consultaqualiedelectricianifindoubt.Securethe
outlet box directly to the building structure. The outlet box and its support must be able to support the
moving weight of the fan (at least 35 lbs.).
WARNING: Toreducetheriskofre,electricshockorpersonalinjury,wireconnectorsprovided
with this fan are designed to accept only one 12-gauge house wire and two lead wires from the fan. If
your house wire is larger than 12-gauge and/or there is more than one house wire to connect to the
two fan lead wires, consult an electrician for the proper size wire connectors to use.
WARNING: Toreducetheriskofre,electricshockorpersonalinjury,donotbendtheblade
arms when installing them, balancing the blades or cleaning the fan. Do not insert objects between
the rotating fan blades.
WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use
of parts OTHER than those provided with this fan will void the warranty.
6
SAFETY INFORMATION
CAUTION: Read all instructions and safety information before installing your new fan. Review the
accompanying assembly diagrams.
CAUTION: Be sure the outlet box is properly grounded or that a ground (green or bare) wire is present.
CAUTION: Carefully check all screws, bolts and nuts on the fan motor assembly to ensure they are
secured.
CAUTION: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipmentoandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthe
following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver
--Connecttheequipmentintoandoutletonacircuitdierentfromthattowhichthereceiveris
connected.
-- Consult the dealer or an experienced radio/TV technician for help.
Pleasenotethatchangesormodicationsnotexpresslyapprovedbythepartyresponsiblefor
compliance could void the user’s authority to operate the equipment.
PREPARATION
Before beginning the assembly of this product, ensure that all parts are present. Compare all parts
with the package contents list and hardware contents list. If any part is missing or damaged, do not
attempt to assemble the product.
Estimated Assembly Time: 120 minutes
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety
Glasses, Step Ladder, Wire Cutters and Wire Strippers
Helpful Tools (not included): AC Tester Light, Tape Measure and Wiring Handbook
7
INITIAL INSTALLATION
1. Turnothecircuitbreakersandthewallswitchtothe
fan supply line leads.
DANGER: Failure to disconnect the power
supply prior to installation may result in serious injury
or death.
2. Determine the mounting method to use.
Standard mounting is best suited for ceilings 8 ft.
or higher. For taller ceilings you may want to use a
longer downrod (not included).
Angle-style mounting is best suited for angled or
vaulted ceilings. A longer downrod is sometimes
necessary to ensure proper blade clearance.
Note: If using the angle mount, check to ensure the
ceiling angle is not steeper than 16°.
Closemount-style mounting is more suitable for
ceilings lower than 8 ft. high.
Flushmount installation is not available for this item.
2
Standard Mounting
Flushmount Closemount
Angle Mounting
3. Ensure the blades (Q) will be at least 30 in. from
any obstructions. Also check the downrod (A) length
to ensure the blades (Q) will be at least 7 ft. above
theoor.
A
7 ft.
Minimum
30 in.
Minimum
3
1
A
Q
8
INITIAL INSTALLATION
4. Loosen all four preassembled mounting bracket
screws (S), then completely remove the two
mounting bracket screws (S) from the round holes
of canopy (E). Set aside for later use.
Detach mounting bracket (D) from canopy (E).
5. Attach mounting bracket (D) to outlet box (not
included) using screws and washers provided with
the outlet box.
CAUTION: It is very important to use the proper
hardware when installing the mounting bracket (D) as
this will support the fan.
Important: If using the angle mount, ensure the open
end of the mounting bracket (D) is installed facing the
higher point of the ceiling.
6. Remove all 10 preassembled motor screws (R) and
vepreassembledplasticmotorblocksfromthe
underside of the motor assembly (G). Discard the
motor blocks, but keep the motor screws (R) for later.
For Standard or Angle Mounting Instructions, continue
to page 9. For Closemount Instructions, proceed to
page 11.
G
5
6
4
E
D
S
D
D
R
Standard or
Closemount
Mounting
Angle
Mounting
Motor
Block
9
STANDARD OR ANGLE MOUNTING INSTRUCTIONS
1. Remove the downrod pin (B) and downrod clip (C) from
the downrod (A). Then partially loosen the set screws
(W) in the yoke at the top of the motor assembly (G).
2. Insert the downrod (A) through the canopy (E) and yoke
cover (O). Feed the wires from the motor assembly (G)
through the downrod (A).
3. Slide the downrod (A) into the yoke of the motor
assembly (G), align the holes, then re-install the
downrod clip (C) and downrod pin (B). Secure with set
screws (W).
A
G
B
C
W
3
Yoke
1
2
E
A
O
G
A
C
W
B
G
Yoke
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STANDARD OR ANGLE MOUNTING INSTRUCTIONS
4. Depending on the length of downrod you use, you
may need to cut the lead wires back to simplify the
wiring. If you decide to cut back the lead wires, it is
suggested you do so in the following manner: Take
the lead wires and make sure you have pulled them
all the way through the top of the downrod. Measure
8inchesofleadwire,thencuttheexcesswireowith
wire cutters (not included).
5. Note: If you did not cut back the lead wires in Step 4,
Step 5 is not necessary and you may proceed to Step 6.
If you decided to cut back the lead wire in Step 4, strip
1/2 in. of insulation from the end of the white wire.
Twist the stripped ends of each strand of wire within
the insulation with pliers (not included). Repeat this
step for black, blue and green wires.
6. Install the ball end of the downrod (A) into the opening
of mounting bracket (D). Align one of the four slots in
the ball with the tab in the mounting bracket (D).
Note: The downrod (A) should not rotate if installed
correctly.
DANGER: Failure to align the slot in the
downrod (A) with the tab of the mounting bracket (D)
may cause the fan to wobble or fall, which could result
in serious injury or death.
Proceed to the Wiring on page 12.
4
5
6
A
A
D
D
Tab
Slot
8 in.
11
CLOSEMOUNT INSTRUCTIONS
Helpful Hint: The downrod (A), canopy cover (F) and
yoke cover (O) are not used in this type of installation.
1. Remove the canopy cover (F) from the bottom of the
canopy (E).
2. Remove three Phillips-head closemount screws (V)
from the top of the motor assembly (G). Align the
canopy (E) with the holes in the top of the motor
assembly (G), then re-install the Phillips-head
closemount screws (V) to secure the canopy (E) to
the top of the motor assembly (G).
3. Raise the fan and place the canopy (E) on the hook
on the mounting bracket (D), temporarily leaving
hands free for the wiring process.
1
F
E
2
V
E
E
D
G
3
Hook
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WIRING
WARNING:Toreducetheriskofre,electricalshockorpersonalinjury,wireconnectors
provided with this fan are designed to accept only one 12-gauge house wire and two lead wires from
the fan. If your house wire is larger than 12-gauge and there is more than one house wire to connect
to the two fan lead wires, consult an electrician for the proper size wire connectors to use.
CAUTION: Be sure the outlet box is properly grounded or that a ground (green or bare) wire is present.
1. Connect household supply and fan wires according to
the diagram and these steps:
•ConnecttheGreenwirefromthedownrod(A)and
mounting bracket (D) to the Bare/Green supply wire.
Note: Closemount installation does not use
downrod (A), so there will only be two Green wires
to connect.
•ConnecttheWhitewirefromthefantotheWhite
supply wire.
•ConnecttheBlackandBluewiresfromthefantothe
Black supply wire.
•Secureallwiringconnectionstogetherwithwire
connectors (AA).
Note: If there is a second hot/power wire coming from
the outlet box, connect it to the Blue (light power) fan
wire for separate light and fan control.
Note: The Black wire is hot power for the fan. The
White wire is common for the fan and light kit. The
Blue wire is hot power for light. The Green wire is the
groundwire.Ifhouseholdsupplywiresaredierent
colors than referred to above, it is recommended a
professional electrician determines the proper wiring.
Hardware Used
AA
Wire Connector x 3
Black (Hot)
White (Neutral)
Bare/Green (Ground)
Black
Blue
White
Green
2. Wrap electrical tape (not included) around each
individual wire connector (AA) down to the wire.
3. Turn the spliced/taped wires upward and gently push
the wires and wire connectors (AA) into the outlet box.
WARNING: Ensure no bare wire or wire strands
are visible after making connections. Place the
Green and White wire connections on the opposite
side of the outlet box from the Black and Blue wire
connection(s).
1
3
AA
AA
D
2
13
FINAL INSTALLATION
1. Align the canopy (E) over the loosened mounting
bracket screws (S) preassembled on mounting
bracket (D). Place the keyholes of the canopy (E)
onto the mounting bracket screws (S) and rotate the
canopy (E) clockwise.
2. Secure the canopy (E) with the mounting bracket
screws (S) previously removed (Step 4, page 8).
Tighten all mounting bracket screws (S) securely.
3. Partially insert the blade screws (CC) along with the
blade washers (DD) through the blade (Q) and into
the blade arm (P). Tighten each blade screw (CC)
with a Phillips screwdriver (not included), starting
with the one in the middle. Repeat this step for the
remaining blades (Q) and blade arms (P).
Hardware Used
CC
Blade Screw x 15
Blade Washer x 15
1
2
E
E
S
S
D
Note: Closemount installation will not use the downrod (A), yoke cover (O) or canopy cover (F).
3
CC
DD
Q
P
DD
14
FINAL INSTALLATION
4. Install the blade arm (P) to the underside of the motor
assembly (G) with motor screws (R) previously removed
(Step 6, page 8). Tighten with Phillips screwdriver.
Repeat for each blade arm (P).
Note: Thenotchinthetterplate(H)allowsscrewdriver
access to the motor screw holes.
Note: If you wish to install the fan without the light kit
(J), proceed to Step 8.
5. To install the light kit (J),rstremovethethreeswitch
housingscrews(X)fromthetterplate(H).Then,
connect the 9-pin connector from the fan to the 9-pin
connector from the switch housing (I). Secure the switch
housing(I)alongwithlightkit(J)tothetterplate(H)
using the previously removed switch housing screws
(X).
6. Install the bulbs (M) into the sockets on the light kit (J).
IMPORTANT: Make sure to allow the bulbs (M) and
light kit (J) to cool before replacing the bulbs.
4
5
P
G
H
J
I
X
R
H
6
M
J
9-pin
Connector
Notch
15
FINAL INSTALLATION
7.Removethepreassemblednial(L),nialcap(K),hex
nut (T) and rubber washer (U) from the light kit (J). Lift
the glass bowl (N) onto the threaded rod at the bottom
of the light kit (J).
Feed the pull chain coming from the grommet in the
lightkit(J)throughtheo-centerholeintheglassbowl
(N). Feed the pull chain coming from the center of the
light kit (J) through the center hole in the glass bowl (N).
Secure glass bowl (N) with rubber washer (U) and hex
nut(T).Thenattachnialcap(K)andnial(L).
Proceed to Step 10.
8. To install the fan without the light kit (J), remove
the preassembled hex nut and lock washer from the
threaded rod on the inside of the switch housing (I).
Remove light kit (J) from the switch housing (I) and
discard, then install the plug button (EE) into the center
hole of the switch housing (I).
Hardware Used
EE
Plug Button x 1
9. Remove the three switch housing screws (X) from the
tterplate(H).Then,attach the switch housing (I) to the
tterplate(H)usingtheswitchhousingscrews(X).
8
I
EE
I
J
U
N
J
T
K
L
7
I
X
H
9
Hex Nut
Lock Washer
16
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FINAL INSTALLATION
10. Attach the pull chain extensions (BB) or custom pull
chain extensions (not included) to the fan and light
pull chains (if applicable).
Hardware Used
BB
Pull Chain
Extension
x 2
11. Turn on power supply to the fan.
Assembly is complete.
10
11
BB
Fan Pull Chain
Light Pull Chain
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OPERATING INSTRUCTIONS
1. The fan pull chain has four positions to control fan
speed. One pull is HIGH, two is MEDIUM, three is LOW
and four turns the fan OFF.
The light pull chain has two positions to control the light,
ON and OFF.
2. Use the fan reverse switch, located on the switch
housing (I), to optimize your fan for seasonal
performance.
Using a ceiling fan will allow you to raise your
thermostat setting in summer and lower your thermostat
settinginwinterwithoutfeelingadierenceinyour
comfort.
Note: Wait for the fan to stop before moving the reverse
switch.
2a. In warmer weather, push the reverse switch left to
displayasunicon,whichwillresultindownwardairow
creatingawindchilleect.
2b. In cooler weather, push the reverse switch right
todisplayasnowakeicon,whichwillresultinupward
airowthatcanhelpmovestagnant,hotairothe
ceiling area.
Important: The reverse switch must be set either
completely left or right in order for the fan to function
correctly. If the reverse switch is set in the middle
position, the fan will not operate (Fig. 2c).
Fig. 2a Fig. 2b
Fig. 2c
1
Fan Pull
Chain
Reverse
Switch
Light Pull
Chain
I
2
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OPERATING INSTRUCTIONS
3
4
3.Tochangethebulbsorcleanthexture,lowerthelower
part of the light kit assembly by carefully pushing up on
the glass bowl (N). Once it is pushed competely up, tilt
the glass bowl (N) and gently lower.
Note: Thelowerarmsofthelightkittter(J)will
extend downward approximately 2.5 in., but will not
allowthexturetofall.
4. Once maintenance has been performed, simply lift the
glass bowl (N) up to its original position. The light kit
tter(J)issecureonceitclicksintoplace.
N
J
J
19
CARE AND MAINTENANCE
At least twice each year, lower the canopy to check the downrod assembly, and then tighten all
screws on the fan. Clean the motor assembly with only a soft brush or lint-free cloth to avoid
scratchingthenish.Cleanthebladeswithalint-freecloth.
Bulb Replacement: Use 60-watt max. E26-base LED bulbs or CFL equivalents. Halogen bulbs are
not recommended for this item.
Important: Shutothemainpowersupplybeforeyoubeginanymaintenancetask.Donotusewater
or a damp cloth to clean the fan.
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The fan does not
move.
1. The reverse switch is not
engaged.
2. Thewallswitchisturnedo.
3. Thepowerisoorthefuse
(breaker) is blown.
4. There is a faulty wire
connection.
1. Firmly push the reverse switch
completely left or right.
2. Make sure the wall switch is turned on.
3. Turn the power on or check the fuse
(breaker).
4. Turnthepoweroandcheckall
connections at the ceiling outlet box.
The fan is noisy.
1. The blades are loose.
2. There is a cracked blade.
3. The wall control is not
compatible with the fan.
4. The outlet box is not secure.
5. The mounting bracket is not
secure.
1. Check and tighten all screws that
hold the fan blades to the blade
arms and the motor.
2. Replace the cracked blade.
3. Do not use a full range dimmer
switch to control the fan speed.
4. Ensure the outlet box is secured to
the building structure.
5. Ensure the mounting bracket is
secured to the outlet box and that
the screws are tight.
20
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
There is excessive
wobbling.
1. The blades and/or blade arms
are loose.
2. The blades are unbalanced.
3. The fan mounting is not
secure.
4. The fan is too close to the
vaulted ceiling.
5. The set screws on the motor
assembly yoke is loose.
1. Check and tighten all screws that
hold the fan blades to the blade arms
and the blade arms to the motor.
2. Switch one blade with a blade from
the opposite side. Or balance the fan
using the blade balancing kit (Y).
3. Turnothepower.Loosenthe
canopy and verify that the mounting
bracket is secure to the electrical
outletbox.Thebracketmustbeush
without movement against the outlet
box.
4. Use a longer downrod (sold
separately) or move the fan to
another location.
5. Lift up the yoke cover and tighten the
set screws on the yoke until secure.
The fan operates
correctly, but the
lights are not
working.
1. The bulbs are not installed
correctly.
2. The light kit wire plugs are not
connected properly.
3. There is a faulty wire
connection.
1. Re-install the bulb(s).
2. Ensure the 9-pin connectors in the
light kit are connected properly.
3. Turnthepoweroandcheckall
connections at the ceiling outlet box.
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Harbor Breeze 40956 Installation guide

Category
Household fans
Type
Installation guide

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