HERO GLAMOUR, GlamourFI Owner's manual

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PREFACE
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes / pads and engine
gaskets which are environment friendly in nature.
Let us make this world a safer, healthier and more environment friendly place.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including environment
legislation and strengthen the green supply chain.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Thank you for selecting a Hero MotoCorp GLAMOUR PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp GLAMOUR PROGRAMMED FI. Please take time to read it
carefully. As with any fine machine, proper care and maintenance are essential for
trouble-free operation and optimum performance.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM HeroMotoCorpLtd.
RIDING 24
FUEL GAUGE 13
SAFE RIDING TIPS 4
TIPS FOR HEALTHY ENVIRONMENT 6
REALTIME MILEAGE INDICATOR (RTMI) 13
PRE-RIDE INSPECTION 22
IGNITION SWITCH 12
INSTRUMENTS & INDICATORS 10
ENGINE OIL 18
LEFT HANDLEBAR CONTROLS 14
FUEL TANK 17
PARTS FUNCTION 10
STEERING LOCK 16
ENGINE OIL REPLACEMENT PROCESS 19
PRODUCT SPECIFICATION 2
SEAT LOCK 16
ACCESSORIES & MODIFICATION 5
DESCRIPTION 7
ENGINE OIL TOP UP PROCESS 18
RIGHT HANDLEBAR CONTROLS 15
HELMET HANGER 16
TYRES 20
STARTING THE ENGINE 23
MOTORCYCLE IDENTIFICATION 1
PARKING / ANTI-THEFT TIPS 26
BRAKING 25
HEADLAMP ADJUSTMENT 49
UTILITY BOX / TOOL KIT 27
SAFETY PRECAUTION 29
SPARK PLUG 33
CLUTCH 38
FRONT BRAKE 42
REAR BRAKE 45
AIR CLEANER 34
DRIVE CHAIN 40
FIRST AID KIT 28
BATTERY 46
VALVE CLEARANCE 36
STOP LAMP SWITCH 48
MAINTENANCE 28
OIL SCREEN FILTER/CENTRIFUGAL FILTER 32
MAINTENANCE SCHEDULE 30
THROTTLE OPERATION 36
SUSPENSION 49
FRONT WHEEL REMOVAL 50
REAR WHEEL REMOVAL 52
WASHING THE MOTORCYCLE 53
CATALYTIC CONVERTER 53
BASIC TROUBLESHOOTING 55
ROAD SIGNS 59
WARRANTY DETAILS
HERO GENUINE PARTS
AIR SUCTION VALVE 54
Model VIN Engine
Glamour Programmed FI
(Kick Start/Drum/Cast Wheel)
AJ
EK
MBLXXXXAFYZXYYYYY
MBL
Manufacturer
Code
XXXXAF
Vehicle
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXEL
Engine
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXELYZXYYYYY
MBLXXXXAFYZXYYYYY
XXXXELY
ZXYYYYY
Model Code.:
MOTORCYCLE IDENTIFICATION
Glamour Programmed FI
(Electric Start/Disc/Cast Wheel)
AK
EL
Vehicle Identification Number (VIN)
VIN
VIN
125 kg (Kick) / 129 kg (Electric Start)
12 litres (minimum)
2005 mm
1070 mm
1500 + 100 r/min
In:0.05 mm Ex:0.05 mm
0.95 litre at disassembly
0.75 litre at draining
Saddle Height 790 mm
157 ml
kW
124.8 cc
ITEM SPECIFICATIONS
PRODUCT SPECIFICATION
Maximum Power
Maximum Torque 10.35 N-m @ 4000 r/min
(cold condition)
Electric Start : 20A, 15A, 10A / Kick Start : 15A, 10A
Kick / Electric Start (Optional)
(Amber bulb) with clear lens -MFR*
**MF-4:12V 3 Ah (Electric Start)
140 W @ 5000 r/min
Headlamp (High/Low)
Tail/Stop Lamp
Turn signal Lamp
Meter Illumination
Neutral Indicator
Turn Signal Indicator
Position Lamp
Hi Beam Indicator
Programmed-FI Malfunction Indicator Lamp
3.350 (67/20)
3.071 (43/14)
2.769 (36/13)
1.500 (30/20)
1.095 (23/21)
0.913 (21/23)
ITEM SPECIFICATIONS
Telescopic Hydraulic Shock Absorber
Rectangular Swingarm with 5 step
Adjustable Hydraulic Shock Absorber
Front Suspension
Rear Suspension
Front
Rear
12 V 21/5 W - MFR*
LED
LED
12V 5.0W
LED
CHASSIS AND SUSPENSION
POWER TRANSMISSION
ELECTRICAL
LED
12V 1.12W
**MF stands for Maintenance Free
Dia 240 mm (Optional)
**MF Battery, MF-3:12V 3 Ah (Kick Start)
Do's:
1. Always conduct simple pre-ride
inspection (ref. page no 22).
2. Always wear a helmet (ISI marked)
with chinstrap securely fastened and
insist on a helmet for your pillion rider.
3. While riding, sit in a comfortable posi-
tion with your legs close to fuel tank.
5. For stopping motorcycle, use both
brakes simultaneously, keeping throttle
in the close position.
9. To make yourself more visible, wear
bright reflective clothing that fits well.
8. Give way to others on the road and sig-
nal before you make a turn.
7. During night time, dip headlamps of
your motorcycle for oncoming traffic,
or when following another vehicle.
11. Get your motorcycle serviced regularly
by the Authorised Hero MotoCorp
Workshop.
6. Respect road signs and obey traffic
rules for your own safety and that of
others on the road (ref. page no. 59-60).
10. Take care of loose / hanging clothes
while solo / pillion riding.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
motorcycle.
SAFE RIDING TIPS
4. Never touch any part of the hot exhaust
system like muffler.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make
your motorcycle unsafe. Before you
consider making any modifications or
adding an accessory, be sure to read the
following information.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Be sure electrical equipment does not
exceed the motorcycle's electrical
system capacity (page-3). A blown
fuse can cause a loss of lights.
Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding
position or interfere with operating any
controls.
Modifications
We strongly advise you not to remove
any original equipment or modify your
motorcycle in any way that would
change its design or operation. Such
changes could seriously impair your
motorcycle's handling, stability and
braking, making it unsafe to ride.
Removing or modifying your lamps,
mufflers, emission control system or
other equipment can also make your
motorcycle illegal.
Do not pull a trailer or sidecar with
your motorcycle. This motorcycle was
not designed for these attachments,
and their use can seriously impair your
motorcycle's handling.
Accessories
ACCESSORIES & MODIFICATIONS
Regular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the
emission level under check.
Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s
running condition.
Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from
horns or defective mufflers, excessive noise will cause headaches and discomfort.
Emission Pollution : Get emission of your motorcycle checked by Authorised
agencies atleast once every 3 months or as notified by the government from time to
time.
Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
6
Healthy Engine: The engine is the lifeline of every vehicle. To keep it healthy, it
should be tuned regularly, which will also help reduce pollution and improve vehicle
performance & fuel efficiency.
TIPS FOR HEALTHY ENVIRONMENT
1
12
PARTS LOCATION
(1) Horn switch
(2) Turn signal switch
(4) Clutch lever
Indicator Lamp
(8) High beam indicator
(5) Pass lamp switch
(6) Rear view mirror
(7) Headlamp dimmer switch
(10) Neutral indicator
(3) Headlamp switch
(9) Programmed FI Malfunction
(14) Tripmeter knob
(16) Front brake lever
(15) Master cylinder
(17) Throttle grip
(18) Starter switch
(19) Ignition switch with steering lock
(20) Fuel tank cap
(11) Turn signal indicator
(12) Speedometer
(13) LCD panel
(21) Leg guard
4
6
14 15
17
16
18
20
21
2
5
789 10 11 13
19
DESCRIPTION
3
*Accessories and features shown may not be part of standard fitment.
12 4 578 9 11
Fuel injector
(13) Rear reflex reflector
(12) Rear turn signal lamp
(14) Tail / Stop lamp
(15) Rear grip
(16) Front reflex reflector
16
14
Starter motor
10
15
3
12
13
LEFT SIDE VIEW
6
*Accessories and features shown may not be part of standard fitment.
14
RIGHT SIDE VIEW
(1) Pillion foot rest
(3) Kick starter pedal
(4) Rider foot rest
(2) Battery compartment
(5) Oil level window
(Inside)
(6) Brake pedal
(8) Throttle body (Inside)
(10) Utility box
(9) Air suction valve
(7) Oil filler cap
(14) Headlamp
(15) Visor
(16) Exhaust muffler
(11) Caliper assembly
(12) Front brake disc
(13) Front turn signal lamp
13
15
16
*Accessories and features shown may not be part of standard fitment.
346710 11
598
212
1
2 Hi beam indicator Light glows when headlamp is in Hi beam.
Sl. No. Description Function
1 Mode / reset button Button when pressed switches display between
tripmeter and odometer. When tripmeter is
selected & button is long pressed it resets the
tripmeter to zero.
3 Programmed-FI When the ignition switch is turned "ON" the
Programmed-FI Malfunction Indicator Lamp
glows for few seconds and then should go "OFF".
It indicates that Programmed FI system is OK.
If it "flashes", or remains "ON" there is an
abnormality in the Programmed FI, it is recommended
to reduce the speed and drive to the Authorised
Hero MotoCorp workshop for check-up.
headlamp.
58
6
2
4
3
1
7
9
10
PARTS FUNCTIONS
INSTRUMENTS AND INDICATORS
Malfunction Indicator Lamp
8 Digital fuel gauge Indicates approximate fuel available.
Sl. No. Description Function
4 Neutral indicator Light glows when vehicle is in neutral.
5 Speedometer Indicates driving speed.
6 Turn signal indicator Indicates the turn signal lamp operation to
the rider.
7 Real Time Mileage Indicator It indicates the current mileage of the
(RTMI) motorcycle (in km / litre). The indication
will change after every 10 seconds
depending upon the driving condition.
(page-13).
9 Odometer Shows accumulated distance traveled.
10 Tripmeter Shows the distance traveled during a trip.
illuminates for few seconds.
The engine can be started. Turn signal
lamps, Horn, Tail / Stop lamp and Pass
lamp can be operated. Fuel gauge
indicates fuel level. Programmed FI
Malfunction Indicator Lamp
Engine cannot be started and
no electrical system will be
functional.
Key can be removed.
“ON”
“OFF”
“LOCK” Steering can be locked.
1
2
3
“OFF” Position /
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH
13
(1) Fuel gauge (2) Segments
FUEL GAUGE
The fuel gauge (1) is liquid crystal display
type. The approximate amount of fuel
quantity available in the fuel tank is
indicated by the number of segments in
the display. if all the segments (2) are
displayed it means fuel quantity in the
fuel tank is 12 litres.
If only one segment (3) is displayed and blinks,
this indicates that the fuel quantity is low and the
fuel tank should be refilled as soon as possible.
3
(3) Segment
12
Real Time Mileage Indicator (RTMI)
When the ignition switch is turned ON, the Real
Time Mileage Indicator will temporarily show
the digit " " which indicates that all the
digital LCD segments are working. The display
range is from (km/litre).
The Real Time Mileage Indicator (1) shows the
current mileage of the motorcycle in km / litre and
is refreshed after every 10 seconds.
1
(1) Real time mileage indicator
The fuel consumption shall be displayed
when the speed of the vehicle is 5 + 2
km/hr. If the speed is less then 5 + 2 km/hr
"_ _,_" shall be displayed.
The RTMI shows a minimum value of
km/litre and maximum value of
km/litre. During coasting with throttle
fully closed, the fuel consumption
2
3
1. Pass lamp switch
2. Headlamp switch
Position lamp
Tail / Stop lamp
Fuel indicator display
Speedometer lamp
Headlamp “ON”
marked by white dot.
LEFT HANDLEBAR CONTROLS
14
is very minimal and hence the display can
go up to km /litre.
The Odometer (4) shows accumulated
distance traveled.
NOTE :
ODOMETER
TRIPMETER
The Tripmeter (2) shows distance traveled
per trip. The Tripmeter can be reset to zero
by pressing the MODE / RESET button (3)
for more than 2 seconds.
The Tripmeter / Odometer can be selected
by pressing the MODE / RESET button
alternately.
(2) Tripmeter (3) MODE/RESET button
(4) Odometer
24
3
16
1
(1) Starter switch
6. Clutch switch (Electric start version)
be started by electric start switch until the
1. Starter switch (Electric start version)
the vehicle is in neutral. If the vehicle
Shift the turn signal switch sideways for
right / left indications and leave it to come
back to its normal position on its own.
5
4
3. Dimmer switch
IMPORTANT : To switch “OFF” the turn
signal after completing the turn, gently
push the knob inside.
4. Turn signal lamp switch
15
5.
RIGHT HANDLEBAR CONTROLS
After locking take out the ignition key.
Steering lock is with Ignition switch, put
the ignition key (2) to “OFF” position &
turn the handle bar towards left or right &
push the key downwards & turn towards
“LOCK” position.
STEERING LOCK
(2) Ignition key
2
2
SEAT LOCK
Location : On the rear left side of the seat,
below rear cowl.
16
Operation : Insert the key (1) and turn it
clockwise. Pull the knob (2) downward to
release the seat. To install, engage the lug
on the underside of the seat with the frame
and press on the top rear side of the seat
until the lock clicks.
HELMET HANGER
The helmet can be hung and locked on the
helmet hanger (3) provided with the seat
lock by rotating the key.
(1) Key (2) Knob (3) Helmet hanger
3
1
2
Never hold starter switch continuously for
more than 5 seconds as continuous
cranking of engine will drain the battery.
(1) Fuel tank cap (2) Key hole cover
(3) Ignition key
17
Fuel tank capacity is 12 litres (minimum).
2. Do not overfill the tank. There should
be no fuel (4) in filler neck (5).
1. To unlock fuel tank cap (1) - Lift the
key hole cover (2), insert ignition key
(3) turn it clockwise and remove the
cap.
3. To lock - Position the cap back on the
opening with the arrow mark "D" on the
cap facing towards the front of the
motorcycle then press gently. The key
springs back to the normal position and
cap gets locked.
3
2
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol
due to heat and deterioration of paint gloss
due to ultra violet rays.
4
(4) Fuel
(5) Filler neck
5
1
/