Tomberlin FireFox 620 User manual

CAUTION: Before attempting to start the engine,

be sure to place oil in the vehicle according to the

speciﬁcations in the engine owner’s manual.

Minimum Recommended Operating Age: 16

1-877-855-0196 or www.tpg-info.com

081806

The Warranty Registration Card For This Kart

Must Be Filled Out and Returned To The

Manufacturer.

The warranty registration for this vehicle may be ﬁlled out by:

returning the warranty registration insert in this manual, registering

online at www.tpg-info.com, or telephone at 1-877-855-0196. Please

have the following information ready when registering your product:

ENGINE NUMBER VIN NUMBER

(Located on the engine) (Below Driver’s seat on frame)

__________________________ _________________________

DATE STORE NUMBER

(See Receipt)

__________________________ _________________________

Tomberlin Product Group

LIMITED WARRANTY

The following warranty only applies to vehicles which after being

unloaded from their original packaging, assembled as described in

this manual, and under normal use, conditions, and service are found

to have defects in manufacturing and workmanship that are not the

operator’s fault.

The limited warranty covers the frame, suspension, steering, brakes,

engine, and engine related components for a period of one (1) year

from the date of purchase. This warranty only applies to the original

purchaser of this product.

This warranty does not cover items such as tires, batteries, belts,

brake pads, or any other components that wear under normal use.

This warranty also does not cover items that the seller deems

defective due to improper care, improper assembly, modiﬁcations,

abuse, or accidents.

All warranties are voided if the vehicle has been altered in any way,

or meets any of the following criteria:

1. Contains parts deemed “non-original” replacement parts.

2. The vehicle serves as a rental unit.

3. The vehicle is altered, affecting performance, safety, and/or

reliability

4. The vehicle is used in competitions or races.

5. Wheels are bent or broken due to impact.

Do NOT return this unit to the retailer. Many problems that arise are

easily repaired by the consumer or service center. For parts and

service, please contact our customer service representatives toll free:

1-877-855-0196 or visit our website: www.tpg-info.com.

i

Foreword

Congratulations on your purchase of the FireFox 620 go-kart.

Tomberlin Product Group wishes you many exciting ventures with

your new off-road vehicle. The FireFox 620 combines the joy of

off-road driving with state of the art engineering to provide

customers the best possible product.

This manual contains assembly, operational, safety, warning, and

maintenance information that will help prolong the life of the vehicle

and promote safe driving amongst all users. In reading this manual,

please note the sections that deal with safety while driving and tips

that will help drivers deal with different driving conditions.

Carefully read this entire manual before driving, or allowing others

to operate and/or ride in this go-kart. Failure to thoroughly read and

understand this manual may result in severe injury or death to drivers

and/or passengers.

Tomberlin Product Group wishes all drivers a safe, enjoyable

experience with the FireFox 620. Carefully read the section dealing

with maintenance and be sure to ﬁll in the chart showing scheduled

maintenance and service.

Servicing and maintaining this vehicle using the provided schedule

will improve longevity and allow for a more joyous experience.

It is important that this manual remain with the go-kart in the event

that it is sold. It provides important information and warnings that

will help keep all off-road enthusiasts safe. If the manual is lost or

damaged, please call 1-877-855-0196 or visit www.tpg-info.com for

a replacement.

Assumption of Risk

The owner/operator of this go-kart, and all passengers who may ride

assume responsibility for all risks and/or incidents arising from its

use. Failure to follow guidelines and warnings set forth in this

manual may result in serious injury or death.

ii

Table of Contents

Warnings.........................................................1

Warning Decals...............................................2

Safety Operation Guidelines...........................3

Assembly.........................................................7

Parts................................................................8

Before Each Ride..........................................20

Driving..........................................................24

Starting the Engine........................................26

Maintenance..................................................27

Important Information..................................29

Service Intervals...........................................30

California Emissions.....................................31

Notes.............................................................33

iii

WARNING: Read the entire manual before operating

this go-kart. Be sure to carefully read sections dealing with

safety, warnings, and special instructions.

WARNING: This vehicle is intended for OFF-ROAD

USE ONLY. Before operating this vehicle, read all of the

instructions for safe assembly and operation as well as the

instructions governing the engine and other portions of the

vehicle. Pay close attention to all caution and warning labels

on the go-kart.

WARNING: Hearing protection is required while

operating this unit.

WARNING: Do NOT attempt to start the engine if the

driver is not correctly seated with his/her seatbelt properly

fastened.

WARNING: To avoid serious burns or injury, always

use caution when working with gasoline. The engine should

only be refueled while it is not running and outdoors in a well

ventilated area. Avoid spilling gasoline anywhere. If gasoline

comes in contact with skin or clothing, immediately wash it off

with soap and water and change clothes. Do NOT smoke near

or expose the gasoline to an open ﬂame. Follow all gasoline

producer directions and be sure to tighten the fuel cap after

fueling.

WARNING: The maximum combined weight for

driver and passenger is 400 pounds.

1

2

Safety Operation Guidelines

1. This manual is NOT intended to serve as a service manual for the

FireFox 620. This manual provides instructions for assembly,

maintenance, and general operation. For additional information,

please reference the engine owner’s manual.

2. The FireFox 620 should only be assembled by persons with

the necessary skills to properly read, understand, and follow

mechanical instructions.

3. When working on areas of the go-kart away from the engine,

remove the spark plug to prevent the engine from starting. If

working on or near the engine, avoid the mufﬂer and other hot

areas around the engine.

4. Use extreme caution when working on an engine that has been in

use. Engine components will be extremely hot.

5. Do NOT attempt to modify or change any of the original

equipment on the FireFox 620. The removal of any parts or

components could render the vehicle unsafe or in violation of state

laws.

6. Before each use, check all hardware on the vehicle to ensure that

it is safe to use. Check all connections, cables, bolts, locknuts,

and other parts prior to use.

7. It is not possible to obtain a license for this vehicle. This vehicle

is only to be used on private property or areas where local laws

permit. To prevent accidents, avoid areas where other recreational

vehicles are operating. Do not operate the FireFox 620 on any

location without proper permission.

3

8. All persons under 18 years of age must have parental supervision

at all times while operating or riding as a passenger in the

FireFox 620.

9. Do NOT operate this vehicle while under the inﬂuence of

alcohol, drugs, or any substance that may impair one’s ability.

Operating the vehicle under these conditions may cause harm

to yourself and/or others.

10. Do NOT attempt to use this vehicle if you have no prior

experience driving. If you have no prior driving experience,

please take the time to practice and learn basic driving techniques

before operation.

11. Before each use, ALWAYS inspect the kart using the guidelines

in this manual.

12. ALWAYS check the fuel level before starting the FireFox 620.

Do NOT ﬁll the gas tank while the motor is running or still hot.

While ﬁlling the tank, avoid enclosed places and open ﬂames.

13. Tire pressure should be checked before each use. Improper tire

pressure may cause unstable conditions while operating the

FireFox 620.

14. The FireFox 620 should NEVER be started unless the throttle is

in idle position. The driver MUST be seated before attempting to

start the vehicle. Do NOT attempt to start the vehicle unless all

riders are seated with their safety harness fastened. Always keep

your foot on the brake while attempting to start the vehicle.

15. Engine components become extremely hot. Do not touch the

engine while the vehicle is running or while attempting to start

the vehicle.

4

16. The brush guard surrounding the driver and passenger is not

intended to serve as rollover protection. Before each use, be sure

that tubes are securely in place by checking for loose bolts.

17. Due to the poisonous nature of carbon monoxide, this vehicle

should NEVER be started or operated indoors. Carbon monoxide

is an odorless, tasteless gas found in engine exhaust fumes.

18. Do NOT race this vehicle. The FireFox 620 is not designed

for racing or use on rental tracks.

19. This vehicle is designed to hold ONE driver and ONE

passenger. No person should ride on this vehicle unless properly

seated with the safety harness securely fastened.

20. If driving without a passenger, fasten the passenger safety harness

to prevent it from getting caught in moving parts.

21. Do NOT operate this vehicle unless wearing proper clothing.

Proper clothing includes but is not limited to: helmets approved

by the proper agencies, face guards/goggles, closed toe shoes,

and other protective clothing.

22. The recommended minimum age for drivers and passengers in

this vehicle is 16 years. Ability to operate this vehicle safely

depends on the drivers/passengers age, experience, size,

understanding, and mental and physical capabilities.

23. ALWAYS slow down for turns. Excessive speed in turns may

cause the vehicle to ﬂip or roll. In some cases, excessive speed

can lead to the driver losing control. Use Caution when operating

on or around hills or obstacles.

5

24. Failure to slow down while turning may cause injury to the driver

and passenger.

25. This vehicle does not operate the same on all driving surfaces.

Operate ONLY on familiar terrain. If operating in the rain, the

FireFox 620 will require additional space to brake.

26. Slow speeds are necessary when operating the vehicle on wet,

slick, rough, or steep terrains. WARNING: Excessive speed

in these conditions may cause bodily harm to the driver,

passenger, or those nearby.

27. Do NOT attempt to roll, ﬂip, spin-out, or jump while operating

the FireFox 620. Forcing the vehicle into these conditions may

cause bodily harm and/or damage to the vehicle.

28. When the vehicle is not in use, the engine and the fuel petcock

should be turned off.

6

ASSEMBLY

The ﬁrst step in preparing your FireFox 620 for driving is

removing the parts from the shipping box.

Unpacking Parts

1. Remove all loose parts and place in an open area where they are

easily accessible and will not be damaged. It may be necessary

to cut the zip ties to access all loose parts.

2. After all loose parts are removed, begin assembling the go-kart.

3. Loose parts are listed on the following page. If you are

missing any parts, or require assistance in your assembly

process please contact us toll free: 1-877-855-0196 or visit our

website: www.tpg-info.com

4. Please refer to the parts list on the following page.

7

(1) Cross Support

(2) Front Tires

(2) Rear Tires

(1) Rear Support Tube

(1) Front Support Tube

(1) Storage Compartment

(1) Engine Guard

(2) Headrest 8

(2) Rear Shocks

Rear Shocks

The FireFox 620 is shipped with the rear shocks not attached. It is

necessary to install the shocks in their appropriate positions before

attempting to operate the go-kart. Locate the rear shocks from the

loose parts. Remove the shipping bar from each side of the kart. IM-

PORTANT: The kart frame needs to be properly supported before re-

moving the shipping bars and attempting to install the shocks. Slide

the shock into one of the top housings located on the go-kart frame,

ensuring that the coils are closest to the top housing. Align the pre-

drilled holes in the bracket with the openings in the shock mount.

Slide the bolt through the holes and place the nut on the end of the

bolt and tighten. Repeat this process for the shocks on both sides of

the kart. Do NOT attempt to operate the FireFox 620 without install-

ing both rear shocks in their correct operating positions.

Rear Wheels

Rear Tire Size - 18 x 9.5-8

The rear of the kart needs to be raised in order to install the rear tires.

Be careful not to damage any kart components while raising the rear

of the kart. Remove the nut from the tire hub before attempting to

place the tire on. In order to ensure that the tires are assembled

correctly, place the tire on the hub so that the valve stem faces

outward and the directional arrow rotates towards the front of the go-

kart. To slide the tire on, align the hole in the rim of the tire with the

hole in the rear wheel hubs. Place the nut on the stud and tighten

9

using the provided tools. Repeat this process for the rear tires on

both sides of the kart.

IMPORTANT: The air pressure in the rear tires should register

between 18-20 psi.

NOTE: The rear tires for the FireFox 620 are directional tires.

While assembling the go-kart, please ensure that the valve stems are

facing outward and the directional arrow on the sidewall of the tire

rotates towards the front of the kart.

Front Spindles / Tie Rods

Front Tire Size - 19 x 7-8

In order to install the front tires, you will need to raise the front end

of the go-kart. Be careful not to damage any kart components while

raising the front end. Locate the drivers side tire. NOTE: The

spindle is already attached to the tire and needs to be attached to the

go-kart frame. The drivers side tire will have the directional facing

forward and the valve stem facing out while viewed from the drivers

side of the kart. Remove the nut and bolt from the spindle. Align

the pre-drilled holes in the spindle with the pre-drilled holes in the A-

arm housing. The spindle should slide inside the housing. Slide the

bolts down through all pre-drilled holes and place the nut on the bolt.

Torque the bolt according to speciﬁcations. Remove the cotter

10

pin and castle nut from the tie rod on the drivers side. Slide the tie

rod end down through the top of the pre-drilled hole in the spindle.

Place the castle nut on the tie rod end and tighten. Slide the cotter pin

through the opening in the tie rod end and bend each end of the pin in

opposite ninety degree directions. Repeat this process for both front

spindles and tie rods.

IMPORTANT: The air pressure in the front tires should register

between 12-14 psi.

11

Steering Wheel

The steering wheel needs to be moved from the shipping position to

the operating position before attempting to operate the go-kart. Do

NOT attempt to operate this go-kart without moving the steering

wheel into the proper operating position.

1. Locate the steering wheel in front of the Driver’s seat. Remove

the four nuts and bolts holding the mounting plates together.

2. Place the plates in their appropriate position around the frame

of the kart directly in front of the Driver’s seat. The position of

the steering wheel should offer the driver the best possible control

of the kart. Tighten the bolts using the tools provided.

WARNING: Do NOT operate this go-kart without placing the steer-

ing wheel in the appropriate operating position. The operating

position should provide the driver the best possible control of the

vehicle during operation.

If you have any questions regarding assembly, please contact our

customer service team toll free: 1-877-855-0196, or visit our

website: www.tpg-info.com.

Brush Guard

Side Supports

1. Locate the two points of contact that hold the passenger side

support in place. The ﬁrst contact point is located directly behind

the front shock. The second contact point is located directly

above the rear tire.

2. Locate the passenger side support. Remove the nut, bolt, and

washer from the front contact point. Remove the washer and bolt

from the rear contact point.

3. Align the pre-drilled holes in the front of the side support with the

pre-drilled holes in the bracket on the main frame.

4. Slide the bolt through all pre-drilled holes. Place the washer and

nut on the bolt in that order. NOTE: Do not tighten the nut all the

way on the bolt. Leaving slight movement in the supports will

allow for easier assembly.

5. Align the pre-drilled hole in the bottom of the side support with

the pre-drilled hole in the second contact point.

6. Place a washer on the bolt and slide the bolt through all pre-drilled

holes. NOTE: Do not tighten the nut all the way on the bolt.

Leaving slight movement in the supports will allow for easier

assembly.

7. Repeat this process for the Driver’s side support.

Front Support

1. Locate the shorter, straight tube from the loose parts.

2. Remove the bolt and washer from each end of the tube.

3. Align the pre-drilled holes in each end of the tube with the pre-

drilled holes in each side support.

4. For each side, place a washer on each bolt, and insert a bolt

through all pre-drilled holes and tighten. NOTE: Do not tighten

the bolts all the way. Leaving slight movement in the supports

will allow for easier assembly.

14

Rear Support

1. Locate the longer, straight tube from the loose parts.

2. Remove the bolt and washer from each end of the tube.

3. Align the pre-drilled holes in each end of the tube with the pre-

drilled holes in each side support.

4. Place a washer on each bolt, for each side, insert a bolt

through all pre-drilled holes and tighten. NOTE: Do not tighten

the bolts all the way. Leaving slight movement in the supports

will allow for easier assembly.

Cross Support

1. Locate the “X” shaped tube from the loose parts.

2. Remove the bolts and washers from each of the four contact

points.

3. Align the pre-drilled holes in each end of the “X” cross support

with the pre-drilled holes in each side support. IMPORTANT:

The top half of the “X” cross support is shorter than the bottom

half. The top two contact points on the “X” cross support should

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Tomberlin FireFox 620 User manual

Tomberlin FireFox 620 User manual

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