Hach SIGMATAX 2 User manual

DOC023.52.03103

SIGMATAX 2

User manual

05/2018, Edition 3

3

Table of Contents

Section 1 Specifications ........................................................................................................................ 5

Section 2 General Information............................................................................................................... 7

2.1 Safety information............................................................................................................................... 7

2.1.1 Use of hazard information.......................................................................................................... 7

2.1.2 Precautionary labels .................................................................................................................. 7

2.2 Application areas ................................................................................................................................ 8

2.3 Functional description......................................................................................................................... 8

2.4 Instrument design ............................................................................................................................... 9

Section 3 Installation............................................................................................................................ 11

3.1 Mechanical installation...................................................................................................................... 12

3.1.1 Install the sampling probe........................................................................................................ 14

3.1.2 Second mounting point and extension pipe............................................................................. 16

3.1.3 Install the open loop control unit .............................................................................................. 18

3.1.4 Prepare the connection tube.................................................................................................... 20

3.1.5 Connect the connection tube ................................................................................................... 21

3.2 Electrical installation ......................................................................................................................... 22

3.2.1 Connect the pipe trace heater and fault indication contact ...................................................... 22

3.2.2 Connect the fiber optic cable ................................................................................................... 24

3.3 Internal tubing ................................................................................................................................... 24

Section 4 Start Up................................................................................................................................. 27

Section 5 Operation.............................................................................................................................. 29

5.1 Operation .......................................................................................................................................... 29

5.2 Menu overview.................................................................................................................................. 30

5.3 Important instrument settings ........................................................................................................... 31

5.3.1 Switch on the heater ................................................................................................................ 31

5.3.2 Set the processing interval....................................................................................................... 31

5.3.3 Set the display contrast............................................................................................................ 31

5.3.4 Switch on the pressure display ................................................................................................ 31

5.3.5 Access service mode............................................................................................................... 32

Section 6 Maintenance......................................................................................................................... 33

6.1 Maintenance tasks............................................................................................................................ 34

6.1.1 After 1–4 weeks (as necessary)............................................................................................... 34

6.1.2 1×/month (or as necessary) ..................................................................................................... 35

Section 7 Troubleshooting................................................................................................................... 37

Section 8 Replacement parts and accessories ............................................................................... 39

8.1 Product contents............................................................................................................................... 39

8.2 Further accessories .......................................................................................................................... 39

8.3 Replacement and wear parts............................................................................................................ 39

Section 9 Warranty and liability........................................................................................................... 41

4

Table of Contents

5

Section 1 Specifications

From software version 1.6. Subject to change.

Measurement

Principle of operation Samples delivered under pressure, homogenized using ultrasound

Interval 12 to 20 minutes

Sample quantity For up to 2 PHOSPHAX sigma or TOCTAX process photometers

Tube length 10 m, 20 m, 30 m (393.7 in, 787.4 in, 1181.1 in)

Suction height Maximum 7 m (275.6 in) (with tube of length 30 m (1181.1 in): maximum 6 m 236.2 in)

Environmental conditions

Ambient temperature

Control unit: +5 °C to +40 °C (+41 °F to +104 °F)

Connection tube: –20 °C to +40 °C (–4 °F to +104 °F)

(Without additional insulation; in the event of low external temperatures, correct operation can

only be guaranteed with additional insulation. More information available on request)

Medium temperature +5 °C to + 30 °C (+41 °F to +86 °F) (probe)

Equipment properties

Protection type in accordance with IP 54 (Control unit)

Outputs

Fault indication contact, potential-free, 24 V, maximum 1 A

Service interface: RS 232

Power connector 230 V AC / 50 Hz

Power consumption

Device with system components : 600 VA

Recommended fuse: 10 A, time-delay

Line Heater off Heater on (–20 °C (–4 °F))

Continuous

operation

At startup

10 m (393.7 in) 150 VA 250 VA 1300 VA

20 m (787.4 in) 150 VA 350 VA 2300 VA

30 m (1181.1 in) 150 VA 470 VA 3000 VA

Inspection interval: 3 months

Maintenance requirement: Approximately 0.5 h/week, typically

Dimensions:

Open loop control unit: W × H × D 366 × 560 × 212 mm (14.4 × 22 × 8.3 in

Probe: Ø × L 133 × 404 mm (5.2 × 15.9 in

Earth (approximate)

Control unit: 12 kg

Sampling probe 10 m (393.7 in) 7.5 kg

Sampling probe 20 m (787.4 in) 15 kg

Sampling probe 30 m

(1181.1 in)

22 kg

Mounting poles: 10 kg

6

Specifications

7

Section 2 General Information

2.1 Safety information

Please read this entire manual before unpacking, setting up, or operating this equipment.

Pay attention to all danger and caution statements. Failure to do so could result in serious

injury to the operator or damage to the equipment.

To prevent damage to or impairment of the device's protection equipment, the device may

only be used or installed as described in this manual.

2.1.1 Use of hazard information

Note: Information that supplements points in the main text.

2.1.2 Precautionary labels

Observe all labels and notices attached to the instrument and/or delivery packaging.

Personal injury or damage to the instrument could occur if not observed.

DANGER

Indicates a potentially or imminently hazardous situation that, if not avoided, can result in death or

serious injury.

WARNING

Indicates a potentially or imminently dangerous situation that, if it is not avoided, can lead to

death or to serious injuries.

CAUTION

Indicates a possible dangerous situation that can have minor or moderate injuries as the result.

NOTICE

Indicates a situation that, if it is not avoided, can lead to damage to the device. Information that

requires special emphasis.

This symbol, if noted on the instrument, references the instruction manual for operation and/or safety

information.

This symbol may be found on an enclosure or barrier within the product and indicates a risk of electric shock

and/or death by electrocution.

Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal

systems after 12 August 2005. In conformity with European local and national regulations (EU Directive

2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the

manufacturer for disposal at no charge to the user.

Note: You obtain instructions on the correct disposal of all (marked and not marked) electrical products that

were supplied or manufactured by Hach-Lange at your relevant Hach-Lange sales office.

When carrying or transporting the instrument/instrument components and if the total weight is more than 18 kg,

make sure that suitable lifting equipment is used and/or that the instrument/instrument components are carried

by 2

people.

18-32 kg (39.7-70.5 lbs)

8

General Information

2.2 Application areas

Automatic sample removal and homogenization system for supplying the PHOSPHAX S

sigma (total phosphorus), TOCTAX (total organic carbon, TOC) and astro TOC (total

organic carbon, TOC) process photometers with samples from water containing solid

particles with a diameter < 0.5 mm.

2.3 Functional description

A sampling probe is immersed in the water and draws only the sample volume required for

the analysis without coming into contact with pumps. The sample is conveyed into a small

storage vessel in the open loop control unit and is homogenized using an ultrasound

generator.

NOTICE

Any use other than use in accordance with requirements defined in the user manual leads to the

loss of the warranty claims and can lead to personal injury and property damage, for which the

manufacturer assumes no liability.

9

General Information

2.4 Instrument design

Figure 1 Control unit

1 Sample storage vessel 5 Pressure sensor line 9 Overflow drain tube

2 Sample storage vessel lid 6 Display with keypad 10 Sample storage vessel drain tube

3 Sample tube 7 Sample removal for process

instruments

11 Connection tube from the probe

4 Fiber optic cable for

PHOSPHAX

sigma or TOCTAX

8 Mains connection cable 12 Ultrasound transducer

10

General Information

Figure 2 Sampling probe

1 Connection tube 3 Sampling vessel 5 Air outlet

2 Probe cover 4 Valve cover 6 Drain valve

11

Section 3 Installation

DANGER

Only qualified experts may conduct the tasks described in this section.

DANGER

Select a suitable attachment point for the instrument.

Plan out the mechanical mount·before positioning poles or drilling holes. Make sure the mount

has a sufficient bearing capacity. The dowels must be selected and authorized according to the

condition of the wall.

The manufacturer shall accept no liability if the instrument is installed incorrectly.

Plan how to lay cables and tubes and their path in advance. Lay the tubes, data cables and

power cables without any bends and so they do not pose a tripping risk.

Do not connect the electrical supply to the mains·until the instrument is completely wired and

protected against short circuits.

Sufficiently protect the electrical power supply against short circuits.

For the external power supply, always connect a residual-current circuit breaker·(trip current

max.: 30 mA) between the mains and the system.

If the instrument is to be installed outdoors, connect a surge arrester between the mains and the

system.

Products intended by the manufacturer for outdoor use offer a higher level of protection against

the penetration of liquids and dust. If these products are connected to a mains outlet with a cable

and plug·rather than a permanently connected cable, the plug and outlet are much more

susceptible to liquid and dust penetration. The operator must sufficiently protect the plug and

outlet against liquid and dust penetration in accordance with local safety regulations. If the

instrument is to be used outdoors, it must be connected to a suitable outlet with a protection type

of at least IP44 (splash protection).

WARNING

Electrical and fire hazards. Only use the mains cable supplied. Only qualified experts may

perform the tasks described in this section of the manual, while adhering to all locally valid safety

regulations.

NOTICE

Protect the instrument from extreme temperatures from heaters, direct sunlight and other heat

sources.

CAUTION

Beware of the weight (open loop control unit: approximately 12 kg; sampling probe up to

approximately 22 kg) of the instrument and the probe. Do not attempt to carry the instrument and

probe without assistance. Use only suitable lifting devices for the transport.

12

Installation

3.1 Mechanical installation

Figure 3 Dimensions (in mm)

1 Suspension points 3 Wood screw, 5 x 40 (3×)

2 Fixing point 4 Nylon plug, 8 x 40 (3×)

13

Installation

Figure 4 Installation overview

1 SIGMATAX 2 open loop control unit 4 Mounting attachment 7 SIGMATAX 2 sampling probe

2 Connection tube (10–30 m) 5 Base 8 Direction of flow

3 Retaining clamp 6 Mounting pipe, 2 m (78.7 in)

14

Installation

3.1.1 Install the sampling probe

Installation with rim mounting LZX414.00.00000

Figure 5 Base and mounting attachment

1 Express anchor 3 Mounting attachment

2 Base 4 Cylinder-head screw, M8 × 40 (4×)

15

Installation

Installation using pole mount LZX414.00.00000

Figure 6 Sampling probe and mounting pipe

NOTICE

When carrying out an installation variant that deviates from this example, make sure that the

connection tube from the sampling probe is guided vertically upward for at least 0.5

m (19.6 in).

1 Mounting pipe, 2 m (78.7 in) 3 Retaining clamp

2 EPDM flat seal 4 Cylinder-head screw, M5 × 20 (3×)

16

Installation

3.1.2 Second mounting point and extension pipe

Figure 7 Second mounting point LZX456

1 Mounting pipe, 2 m (78.7 in) 3 Retaining clamp

2 EPDM flat seal 4 Cylinder-head screw, M5 × 20 (3×)

17

Installation

Figure 8 Installation with extension pipe.

NOTICE

When carrying out an installation variant that deviates from this example, make sure that the

connection tube from the sampling probe is guided vertically upward for at least 0.5

m (19.6 in).

1 Mounting pipe, 2 m (78.7 in) 4 Retaining clamp

2 EPDM flat seal 5 Cylinder-head screw, M5 × 20 (3×)

3 Extension pipe

18

Installation

3.1.3 Install the open loop control unit

Make sure that an area of 5 cm is kept free around the entire instrument to enable air to

circulate (distance from the wall of the building, cable channel etc.).

NOTICE

Install the open loop control unit in a dry location out of direct sunlight.

NOTICE

The Teflon sample lines must be laid without sharp bends. Shortening or extending the lines will

lead to problems when the samples are transported.

Each process instrument must have a separate drain tube!

The individual device drains may only be combined in a larger drain pipe with regular water

throughput.

19

Installation

Figure 9 Open loop control unit and process instrument

1 SIGMATAX 2 open loop control unit 5 Separate drain pipe for process

instrument

9 Drain tube for process instrument

2 Fiber optic cable to the process

instruments

6 SIGMATAX 2 connection tube 10 SIGMATAX 2 drain tubes

3 PHOSPHAX sigma or TOCTAX 7 SIGMATAX 2 mains connection

cable

4 Shared drain pipe 8 Teflon sample line

20

Installation

3.1.4 Prepare the connection tube

Figure 10 Connection tube

DANGER

The pipe trace heater in the connection tube is operated at 230 V. If any damage occurs to the

tube casing, the entire system must be taken out of operation immediately.

1 Protective tube 3 Connection tube

2 Heat-shrink tube 4 PG 16 screw connection

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Hach SIGMATAX 2 User manual

Hach SIGMATAX 2 User manual

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