Eaton SPD Series User manual

Brand: Eaton

Model: SPD Series

Type: User manual

Contents

Description Page

1.0 Determining Which SPD Device

Has Lost Protection .....................3

2.0 Confirm SPD Replacement Part Number

Before Proceeding ......................3

3.0 SPD Max with Circuit Breaker .............4

4.0 SPD Max with Terminal Block .............7

5.0 Installation of Replacement SPD Module ...11

6.0 Warranty ............................14

Effective October 2014

Instruction Booklet IB158004EN

Eaton SPD Max Series

SPD Replacement

Instruction Manual

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

This instruction manual details the field replacement of one or two

Surge Protective Devices within an Eaton SPD Max Series device

when the SPD Max is installed with the door hinge on the left when

facing the device. Follow all Warnings and read this entire manual

before servicing this device.

 WARNING

ONLY LICENSED/QUALIFIED ELECTRICIANS MUST COMPLETE ALL

INSTRUCTIONS IN THIS MANUAL IN ACCORDANCE WITH THE NATIONAL

ELECTRIC CODE (NEC), CANADIAN ELECTRIC CODE (CEC), STATE AND

LOCAL CODES, OR OTHER APPLICABLE COUNTRY CODES. ALL APPLICABLE

LOCAL ELECTRICAL CODES SUPERSEDE THESE INSTRUCTIONS. IMPROPER

INSTALLATION COULD CAUSE DEATH, INJURY AND EQUIPMENT DAM-

AGE. FOLLOW ALL WARNINGS AND CAUTIONS. COMPLETELY READ AND

UNDERSTAND THE INFORMATION IN THIS INSTRUCTION MANUAL BEFORE

ATTEMPTING TO INSTALL OR OPERATE THIS EQUIPMENT. IMPROPER

WIRING COULD CAUSE DEATH, INJURY AND/OR EQUIPMENT DAMAGE.

ONLY LICENSED/QUALIFIED ELECTRICIANS WHO ARE TRAINED IN THE

INSTALLATION AND SERVICE OF ELECTRICAL SERVICES ARE TO INSTALL

AND SERVICE THIS EQUIPMENT. HAZARDOUS VOLTAGES ARE PRESENT

INSIDE THE SPD MAX SERIES ENCLOSURE DURING NORMAL OPERATION.

FOLLOW ALL SAFE WORK PRACTICES AND LOCK OUT TAG OUT PROCE-

DURES TO AVOID ELECTRICAL SHOCK AND ARC FLASH.

In the event of a loss of protection, one or more “Replace” red

LED(s) will light on the front display (See Figure 1 showing Phase

B green Protected LED is out and the red Phase B Replace LED

is lit) and, if equipped, an audible alarm will sound. To silence the

alarm, push in Alarm Silence on the front display. The red LED(s) will

remain lit until power is disconnected or the unit has been properly

serviced.

Figure 1. SPD Series Display Located on the Enclosure Lid.

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

1.0 Determining Which SPD Device Has Lost

Protection

If the SPD Max Series device has a Catalog number ending in a R,

T, V or X, such as SPMxxxxxxxxR, your device contains one inter-

nally mounted Surge Protective Device (SPD1). Record the Catalog

number of the SPD Max Series device and contact your local Eaton

Distributor to order a replacement SPD or call the Eaton Customer

Support Center at 1-800-809-2772, Option 4, Sub-Option 2 for techni-

cal support.

If the SPD Max Series device has a Catalog number ending in a

S, U, W or Y, such as SPMxxxxxxxxS, your device contains two

internally mounted Surge Protective Devices (SPD1 and SPD2). To

determine which SPD(s) has lost protection open the hinged door of

the SPD Max Series enclosure by loosening, but not removing, the

7 screws holding the metal latches. Carefully open the enclosure

door, but DO NOT OPEN the hinged dead front panels, secured by

four metric TORX

head screws, within the enclosure because live

wires are located under the hinged dead front panels. In the center

of the enclosure is the SPD Status indicator (See Figure 2). A red

LED indicates whether SPD1, SPD2 or both SPD1 and SPD2 have

lost protection. Record the Catalog number of the SPD Max Series

device and contact your local Eaton Distributor to order a replace-

ment SPD or call the Eaton Customer Support Center at 1-800-809-

2772, Option 4, Sub-Option 2 for technical support.

Figure 2. SPD Module Status Indicator Located within Enclosure.

2.0 Conrm SPD Replacement Part Number

Before Proceeding

Before proceeding, go to Appendix A and confirm the SPD replace-

ment part number you received matches the SPD Max Catalog Part

Number and SPD replacement part number listed in Appendix A. If

there are any discrepancies contact the Eaton Customer Support

Center at 1-800-809-2772, Option 4, Sub-Option 2.

The SPD Max Series device comes equipped with either an installed

30 Amp circuit breaker or a power terminal block. If the SPD Max

Series enclosure has a Catalog number ending with a R, S, V or W,

such as SPMxxxxxxxxR, the enclosure contains one 30 Amp circuit

breaker and the SPD Max can be locked out within the enclosure to

disconnect power to the load side of the breaker where the SPD(s)

are terminated. If an upstream disconnect is available, it should also

be opened. Proceed to 3.0 SPD Max with Circuit Breaker.

If the SPD Max Series enclosure has a Catalog number ending with

a T, U, X or Y, such as SPMxxxxxxxxT, your enclosure contains a

power terminal block and the SPD Max enclosure must be locked

out at the upstream disconnect. Proceed to 4.0 SPD Max with

Terminal Block.

SPD1 Product Label

SPD Module Status

SPD2 Product Label

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

3.0 SPD Max with Circuit Breaker

1. Open the hinged door of the SPD Max Series enclosure by loos-

ening, but not removing, the 7 screws holding the metal latches.

2. Carefully open the enclosure door and look at the SPD Status to

determine which SPD(s) needs to be replaced. If the SPD Max

only contains one SPD module there isn’t a SPD Status indicator

module mounted in the center of the dead front panel. A red

LED indicates whether SPD1, SPD2 or SPD1 and SPD2 has lost

protection. DO NOT OPEN the load side hinged dead front

panel located within the enclosure that is secured with two

Torx

screws until the circuit breaker within the SPD Max

device has been switched to the OFF position and the locked

out/tagged out procedure has been completed in accordance

with the National Electric Code (NEC), Canadian Electric

Code (CEC), state and local codes, or other applicable coun-

try codes.

3. Disconnect the SPD Status ribbon cable of the specific SPD(s)

which is being replaced by loosening ~½ turn, but not remov-

ing, the Cable Hold Down Bracket(s) screws. Once the screws

have been loosened the bracket(s) can be slid up to gain access

to the ribbon cable connectors(s). Carefully, unplug the ribbon

connector(s) using a pair of long nosed pliers.

4. If the SPD Max has two SPDs mounted within the enclosure

also unplug the SPD Status ribbon cable connector of the SPD to

be replaced (See Figure 3).

Figure 3. SPD Max Device with Circuit Breaker Locked Out.

 WARNING

ONLY LICENSED/QUALIFIED ELECTRICIANS WHO ARE TRAINED IN THE

INSTALLATION AND SERVICE OF ELECTRICAL EQUIPMENT ARE TO INSTALL

AND SERVICE THIS EQUIPMENT. HAZARDOUS VOLTAGES ARE PRESENT

INSIDE THE SPD MAX SERIES ENCLOSURE DURING NORMAL OPERATION.

FOLLOW ALL SAFE WORK PRACTICES AND LOCK OUT TAG OUT PROCE-

DURES TO AVOID ELECTRICAL SHOCK AND ARC FLASH.

5. Remove and retain the two Torx

screws securing the load side

dead front hinged plate (See Figure 3). If the SPD Max is wired

with the optional Form C for remote monitoring remove the Form

C three pin connector located on the right side of the SPD. If

the SPD Max is equipped with two SPD modules and the Form

C connectors are being used in both modules then both connec-

tors must be removed before the load side Dead-Front can be

lifted. If the Form C option is not connected to field wiring, the

connector(s) do not need to be removed prior to lifting the Dead-

Front panel.

6. Open the load side hinged dead front panel to gain access to the

load side wiring compartment (See Figure 4).

Cable Hold Down

Bracket (Loosen

screws ~1/2 turn)

SPD Status Ribbon Cables

Display Ribbon Cable

Load Side Hinged

Panel Torx

screws (2)

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Figure 4. SPD Max Shown with the Load Side Dead Front Panel Open.

Figure 5. Locate the Circuit Breaker Terminals.

 CAUTION

BEFORE PROCEEDING VERIFY NO VOLTAGE IS PRESENT ON ANY OF THE

CIRCUIT BREAKER LOAD TERMINALS WITH THE APPROPRIATE METER OR

VOLTAGE INDICATOR VERIFY THAT NO VOLTAGE IS PRESENT IN ANY OF

THE LOAD SIDE WIRING.

7. Caution: Before proceeding verify no voltage is present on

any of the circuit breaker load terminals with the appropriate

meter or voltage indicator verify that no voltage is present in any

of the load side wiring.

8. Then loosen the circuit breaker terminal screws (~ 10 turns) to

remove the phase wires from the circuit breaker.

Circuit

Breaker

Terminals

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

9. Carefully remove the neutral connection on the SPD (Wye and

High Leg Delta models only) and ground ring terminal attached to

the SPD (See Figure 6) and retain the hardware (screws and flat

washers) for installation of the replacement SPD module.

Figure 6. Neutral and Ground Connection Locations.

10. Carefully remove the four mounting screws from the SPD and

retain for installing the replacement SPD module (See Figure 7).

Then slowly remove the SPD from the SPD Max enclosure.

Figure 7. Location of Four SPD Mounting Screws.

11. Remove the Cable Hold Down Bracket including hardware (screw

and flat washer) and retain for installation of the replacement

SPD module (See Figure 7).

12. Proceed to 5.0 Installation of Replacement SPD Module.

Neutral Connection

Ground Connection

Cable Hold Down Bracket

and Hardware (Screws

and Flat Washers)

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

4.0 SPD Max with Terminal Block

If the SPD Max Series enclosure has a Catalog number ending with

a T, U, X or Y, such as SPMxxxxxxxxT, the enclosure contains a power

terminal block and the SPD Max enclosure must be locked out and

tagged out at the upstream disconnect or Source Power from the

unit. Before proceeding, verify and record which Surge Protective

Device within the SPD Max Series enclosure, SPD1, SPD2 or SPD1

and SPD2 are to be replaced before turning power off to the SPD

Max Series enclosure at the upstream disconnect or Source Power

(Refer to the section “Determining which SPD device has lost pro-

tection”, if necessary). Once this has been recorded, Lock Out and

Tag Out power to the SPD Max enclosure in accordance with

the National Electric Code (NEC), Canadian Electric Code (CEC),

state and local codes, or other applicable country codes.

1. Open the hinged door of the SPD Max Series enclosure by loos-

ening, but not removing, the 7 screws holding the metal latches.

Carefully open the hinged door (See Figure 8).

2. Disconnect the SPD Status ribbon cable of the specific SPD(s)

which is being replaced by loosening ~ 1/2 turn, but not remov-

ing, the two Cable Hold Down Bracket(s) screws(See Figure 8).

Figure 8. SPD Max with Two SPDs Installed, Terminal Block Option.

Cable Hold Down

Bracket (Loosen

screws ~1/2 turn)

SPD Status Ribbon Cables

Display Ribbon Cable

Load Side Hinged

Panel Torx

screws (2)

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

3. Once the screws have been loosened the bracket(s) can be

slid up so you can disconnect the ribbon cable connectors(s).

Carefully, unplug the ribbon connector(s) using a pair of long

nosed pliers.

4. If the SPD Max has two SPDs mounted within the enclosure

also unplug the SPD Status ribbon cable connector of the SPD to

be replaced (See Figure 9).

 WARNING

ONLY LICENSED/QUALIFIED ELECTRICIANS WHO ARE TRAINED IN THE

INSTALLATION AND SERVICE OF ELECTRICAL EQUIPMENT ARE TO INSTALL

AND SERVICE THIS EQUIPMENT. HAZARDOUS VOLTAGES ARE PRESENT

INSIDE THE SPD MAX SERIES ENCLOSURE DURING NORMAL OPERATION.

FOLLOW ALL SAFE WORK PRACTICES AND LOCK OUT TAG OUT PROCE-

DURES TO AVOID ELECTRICAL SHOCK AND ARC FLASH.

5. Remove and retain the two Torx

screws securing the load side

dead front hinged plate (See Figure 8). If the SPD Max is wired

with the optional Form C for remote monitoring remove the Form

C three pin connector located on the right side of the SPD mod-

ule. If the SPD Max is equipped with two SPD modules and the

Form C connectors are being used in both modules then both

connectors must be removed before the load side Dead-Front

can be lifted. If the Form C option is not wired, the connector(s)

do not need to be removed prior to lifting the Dead-Front panel.

6. Open the load side hinged dead front panel to gain access to the

load side wiring compartment (See Figure 10).

Figure 9. Ribbon Cables Disconnected from SPD1.

Figure 10. Torx

Screws Removed with Hinged Dead Front Panel Open

Display Ribbon Cable

Load Side Hinged

Panel Torx

Screws

SPD Status Cable

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Figure 11. Location of Terminal Block and Terminal Block Screws.

7. Caution: Before proceeding verify no voltage is present on

the terminal block load terminals with the appropriate meter

or voltage indicator verify that no voltage is present in any of the

load side wiring.

8. Then loosen the terminal block screws (~6 turns) and remove the

phase wires from the terminal block

9. Carefully remove neutral connection on the SPD (Wye and High

Leg Delta models only) and ground ring terminal attached to the

SPD and retain the hardware (screws and flat washers) for instal-

lation of the replacement SPD module.

Figure 12. Location of Ground and Neutral Connections.

Terminal

Block

Screws

Neutral Connection

Ground Connection

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Figure 13. Remove Four Mounting Screws.

10. Carefully remove the four screws securing the SPD module to

the enclosure base (See Figure 13).

11. Remove the SPD module and retain screws for installing the

replacement SPD module.

12. Remove the Cable Hold Down Bracket and it’s hardware (screw

and flat washer) for installation on the replacement SPD module

(See Figure 13).

13. Proceed to 5.0 Installation of Replacement SPD Module.

SPD Cable Hold Down

Bracket and Hardware

Screws and Flat Washers)

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

5.0 Installation of Replacement SPD Module

 CAUTION

TO ACHIEVE THE BEST VPR PERFORMANCE, THE REPLACEMENT SPD

MODULE’S PHASE WIRES SHOULD BE TRIMMED TO THE LENGTHS SPECI-

FIED IN TABLE 1.

The replacement SPD phase wires are stenciled with the appropriate

phase markings and should be cut to the lengths shown in Table 1.

Table 1. Replacement SPD Module Phase Wire Lengths

SPD # Phase A Phase B Phase C

SPD1 7.5” 8.5” 9.5”

SPD2 9.5” 8.5” 7.5”

Figure 14. Circuit Breaker Version with Typical Wire Connections – Load Side.

1. After cutting the phase wires to the proper length, strip off ½” of

wire insulation in preparation for installing the supplied ferrules.

2. Install the supplied ferrules to the phase wires prior to installa-

tion of the replacement SPD module into the SPD Max device.

At least one crimp is recommended on the ferrule to hold it in

place during installation.

3. Install Cable Hold Down Bracket removed from the original

SPD module using the original hardware. Position the washer

between the replacement SPD module and the bracket and

secure with screws.

4. Install the replacement SPD module into the SPD Max and

re-install the original four mounting screws to secure the SPD

module to the enclosure. (Assemble Tip: When installing SPD

Replacement modules that are less than 200kA, install the two

bottom mounting screws first, before mounting the two top

mounting screws.)

5. Re-attach the neutral (wye and high leg delta only) and ground

ring terminal(s) and tighten to 35 Lb-In.

6. Install the phase wires with ferrules to the load side of the circuit

breaker (Figure 14) or terminal block (Figure 15) and tighten to 35

Lb-In. Each phase wire is marked with the specific phase desig-

nation in white ink and should correspond to the phase markings

labeled under the circuit breaker or terminal block. Verify con-

nections are tight by lightly pulling on the phase wires to confirm

that they are secure in the terminals.

Phase A

Phase B

Phase C

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Figure 15. Terminal Block Version with Typical Wire Connections – Load Side.

7. Close the load side hinged dead front panel and tighten the two

Tor x

screws to 10 Lb-In (See Figure 3 or 8).

8. Reattach the Form C connection (if equipped) for remote com-

munication.

9. Reattach all ribbon cable connectors that were disconnected ear-

lier. Slide the Hold Down Bracket(s) back into place and tighten

screws to 5 Lb-in (See Figure 3 or 8).

10. Circuit Breaker Models: Follow Lock Out Tag Out procedures

prior to re-applying power to the circuit breaker within the SPD

Max device.

11. Terminal Block Models: Follow Lock Out Tag Out procedures

before removing the lock at the upstream disconnect device and

re-applying power.

12. With power restored verify the SPD Max is operating properly by

observing the LED(s) as described below for specific model con-

figurations.

a. Models with suffix S, U, W and Y contain two SPD mod-

ules. Verify that neither LED is lit on the Status Indicator

located on the interior dead-front panel and the green LEDs

are lit on the external SPD Display mounted on the hinged

door. If there are any red LEDs lit disconnect power, Lock

Out Tag Out the SPD Max and verify installation procedures.

If red LEDs are lit after re-applying power call the Eaton

Customer Support Center at 1-800-809-2772, Option 4, Sub-

Option 2 for technical support.

b. Models with suffix R, T, V and X contain one SPD module.

Verify the green LEDs are lit on the external SPD Display

mounted on the hinged door. If there are any red LEDs lit

disconnect power, Lock Out Tag Out the SPD Max and verify

installation procedures. If there are any red LEDs lit after

re-applying power call the Eaton Customer Support Center at

1-800-809-2772, Option 4, Sub-Option 2 for technical support.

13. Close the hinged door and secure the seven latches over the

door and re-tighten the screws to 35 Lb-in..

14. The Eaton SPD Max is now protecting critical electrical and elec-

tronic equipment from damage by voltage transients and surges.

Phase A

Phase B

Phase C

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Table 2. Appendix A. SPD Max Series Replacement SPD Catalog Part Numbers.

SPM Max

kA Rating

SPD Max Catalog Number

(xxxx = Voltage code)

Replacement SPD

Catalog Number

Suffix (R, T, V, X)

Replacement SPD

Catalog Number

Suffix (S, U, W, Y)

100kA SPM100xxxx1(R, T, V, X) SPD100xxxx1J-ND

SPM100xxxx2(R, T, V, X) SPD100xxxx2J-ND

SPM100xxxx3(R, T, V, X) SPD100xxxx3J-ND

120kA SPM120xxxx1(R, T, V, X) SPD120xxxx1J-ND

SPM120xxxx2(R, T, V, X) SPD120xxxx2J-ND

SPM120xxxx3(R, T, V, X) SPD120xxxx3J-ND

160kA SPM160xxxx1(R, T, V, X) SPD160xxxx1J-ND

SPM160xxxx2(R, T, V, X) SPD160xxxx2J-ND

SPM160xxxx3(R, T, V, X) SPD160xxxx3J-ND

200kA SPM200xxxx1(R, T, V, X) SPD200xxxx1J-ND

SPM200xxxx2(R, T, V, X) SPD200xxxx2J-ND

SPM200xxxx3(R, T, V, X) SPD200xxxx3J-ND

SPM200xxxx1(S, U, W, Y) SPD100xxxx1J-ND

SPM200xxxx2(S, U, W, Y) SPD100xxxx2J-ND

SPM200xxxx3(S, U, W, Y) SPD100xxxx3J-ND

250kA SPM250xxxx1(R, T, V, X) SPD250xxxx1J-ND

SPM250xxxx2(R, T, V, X) SPD250xxxx2J-ND

SPM250xxxx3(R, T, V, X) SPD250xxxx3J-ND

300kA SPM300xxxx1(R, T, V, X) SPD300xxxx1J-ND

SPM300xxxx2(R, T, V, X) SPD300xxxx2J-ND

SPM300xxxx3(R, T, V, X) SPD300xxxx3J-ND

320kA SPM320xxxx1(S, U, W, Y) SPD160xxxx1J-ND

SPM320xxxx2(S, U, W, Y) SPD160xxxx2J-ND

SPM320xxxx3(S, U, W, Y) SPD160xxxx3J-ND

400kA SPM400xxxx1(R, T, V, X) SPD400xxxx1J-ND

SPM400xxxx2(R, T, V, X) SPD400xxxx2J-ND

SPM400xxxx3(R, T, V, X) SPD400xxxx3J-ND

SPM400xxxx1(S, U, W, Y) SPD200xxxx1J-ND

SPM400xxxx2(S, U, W, Y) SPD200xxxx2J-ND

SPM400xxxx3(S, U, W, Y) SPD200xxxx3J-ND

500kA SPM500xxxx1(S, U, W, Y) SPD250xxxx1J-ND

SPM500xxxx2(S, U, W, Y) SPD250xxxx2J-ND

SPM500xxxx3(S, U, W, Y) SPD250xxxx3J-ND

600kA SPM600xxxx1(S, U, W, Y) SPD300xxxx1J-ND

SPM600xxxx2(S, U, W, Y) SPD300xxxx2J-ND

SPM600xxxx3(S, U, W, Y) SPD300xxxx3J-ND

800kA SPM800xxxx1(S, U, W, Y) SPD400xxxx1J-ND

SPM800xxxx2(S, U, W, Y) SPD400xxxx2J-ND

SPM800xxxx3(S, U, W, Y) SPD400xxxx3J-ND

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

6.0 Warranty

Installation of replacement SPD module(s) does not extend the

original manufacturer’s warranty period. Refer to the SPD MAX

instruction booklet, IB158002EN, for complete warranty informa-

tion. A copy of IB158002EN can be downloaded from the Eaton

website at www.eaton.com/spd

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

EATON www.eaton.com

Notes:

Eaton

1000 Eaton Boulevard

Cleveland, OH 44122

United States

Eaton.com

Printed in USA

Publication No. IB158004EN / TBG 001163

October 2014

Eaton is a registered trademark.

All other trademarks are property

of their respective owners.

Instruction Booklet IB158004EN

Effective October 2014

Eaton SPD Max Series

SPD Replacement

Instruction Manual

Eaton SPD Series User manual

Eaton SPD Series User manual

Eaton SPD Series User manual

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