SunStar SPS/N-2211 Series User manual

Category
Sewing machines
Type
User manual

This manual is also suitable for

MME-121213
사용설명서
15두형
자동자수기
SPS/F-2211 Series
SPS/F-1811 Series
SPS/N-2211 Series
Electronically Controlled Pattern
Sewing Machine
USER’ S MANUALUSER’ S MANUAL
SunStar CO., LTD.
Best Quality
Best Price
Best Service
1. Thank you for purchasing this product.
Based on the technology and experiences accumulated from manufacturing the sewing
machine for industrial use over years, SunStar will meet the needs of a variety of sewing
by producing a sewing machine for industrial use which features versatile functions, perfect
performance, a powerful strength, advanced durability and a sophisticated design.
2. Before using the product, please read this guide carefully to have the machine perform
properly and thoroughly.
3. For a better performance of product, the specication is subject to change without notices
in advance.
4. This product is designed, manufactured and sold for a sewing machine for industrial use.
Please do not use this product for other uses.
5. A-grade equipment (Broadcasting and telecommunication equipment for business use)
It is recommended for both a seller and a purchaser to keep in mind that this equipment
is registered with an Electro-Magnetic Compatibility for business use and designed to be
used in the areas other than a household.
R
SunStar CO., LTD.
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Contents
1. Machine safety regulations ........................................................................................................ 3
1-1.Classicationofmachine........................................................................................................................ 4
1-2.Specicationofmachine ........................................................................................................................ 3
2. Safety rules .............................................................................................................................. 5
2-1. Description of safety indicators ............................................................................................................... 5
2-2.Conveyanceofmachine......................................................................................................................... 6
2-3.Installationofmachine ........................................................................................................................... 7
2-4.Operationofmachine ............................................................................................................................. 7
2-5.Repairofmachine .................................................................................................................................. 8
2-6. Safety devices ......................................................................................................................................... 8
2-7.Locationofattachmentofsafetylabel ................................................................................................... 9
2-8.Typesofsafetylabel ............................................................................................................................... 9
3. Basicassembly
...............................................................................................................................
10
3-1.Nameofmainpartsofmachine .............................................................................................................. 10
3.1.1.Nameofmainparts ..................................................................................................................... 10
4. Installationofmachine ............................................................................................................. 11
4-1.Placeforthemachinetobeinstalled ...................................................................................................... 11
4-2.Placeforelectricitytobeinstalled ......................................................................................................... 11
4-3.Installationoftable ................................................................................................................................. 12
4-4. Connection of pedal switch .................................................................................................................... 12
4-5.Assemblyoftheperipheralstructures .................................................................................................... 13
4-6.Attachmentofthesafetyplate ................................................................................................................ 13
4-7. How to control the speed of increasing and decreasing of the upper feed plate .................................... 14
4-8.Howtostandthesewingmachine .......................................................................................................... 14
4-9.Howtoinjectcompressedairandadjusttheairpressure ....................................................................... 15
4.9.1.Connectionofthecompressedair ............................................................................................... 15
4.9.2. How to adjust the air pressure ..................................................................................................... 15
5. Preparationsbeforeusingthemachine ....................................................................................... 16
5-1.Howtolubricate ..................................................................................................................................... 16
5-2. Needle ............................................................................................................................................... 17
5-3. Thread ............................................................................................................................................... 18
5.3.1. Upper thread guiding .................................................................................................................. 18
5.3.2. Lower thread guiding .................................................................................................................. 18
5.3.3.Howtoattach/separatethebobbincase ...................................................................................... 19
5.3.4. How to control the tension of the upper thread and the lower thread ......................................... 19
5.3.5. How to wind the lower thread ..................................................................................................... 20
5.3.6. Control of the thread winding device .......................................................................................... 20
5.3.7. Control of the upper thread sensing device ................................................................................. 21
5.3.8. How to control the height of PF .................................................................................................. 21
5.3.9. Control of the hand pulley device ............................................................................................... 22
6. Howtorepairthemachine ........................................................................................................ 2 3
6-1.Controloftheheightoftheneedlebar .................................................................................................... 2 3
1
2
6-2. Control of the needle and shuttle ............................................................................................................ 23
6-3. Control of the low shaft gear and the oscillator shaft gear ..................................................................... 25
6-4. Control of the shuttle upper face spring position ................................................................................... 26
6-5. Control of the height of the feed plate .................................................................................................... 26
6-6. Control of the PF device ......................................................................................................................... 27
6-7. Control of the parts related to thread release .......................................................................................... 28
6.7.1. Setting of the position of the thread release notch ...................................................................... 29
6.7.2. Setting of the thread release stopper position ............................................................................. 29
6.7.3. How to control the openness of thread guide disk ...................................................................... 30
6-8. Control of the parts related to wiper ....................................................................................................... 31
6.8.1. How to control the wiper position ............................................................................................... 31
6.8.2. The wiper operating switch ......................................................................................................... 32
6-9. Control of the height of the slider ........................................................................................................... 32
6-10. Control of the lower feed plate ............................................................................................................. 32
6-11. Control of the parts related to X –Y ..................................................................................................... 33
6.11.1.ControlofX-timingbelttension ............................................................................................... 33
6.11.2.ControlofthetensionofY-timingbelt .............................................................................................. 34
6.12. How to set the default of X-Y ............................................................................................................... 34
6.12.1. How to set the default of X shaft .............................................................................................. 34
6.12.2. How to set the default of Y shaft ............................................................................................... 35
6-13.Controlofthepartsrelatedtothreadtrimming .................................................................................... 35
6.13.1.Settingofthethreadtrimmingcam ........................................................................................... 35
6.13.2. How to adjust the link stopper screw ........................................................................................ 36
6.13.3.Settingofthethreadtrimmingshaftposition ............................................................................ 36
6.13.4. Setting of the link stopper position ........................................................................................... 36
6.13.5.Settingofthethreadtrimmingsolenoidposition ...................................................................... 37
6.13.6.Fixofthemovingmesandthexedmes ................................................................................. 38
6-14.Howtomountandcontrolthedirectmotor ......................................................................................... 38
6-15.Lubrication............................................................................................................................................ 39
6.15.1. Regular checking ....................................................................................................................... 39
6.15.2.Lubrication ................................................................................................................................ 40
6.15.3Howtolubricate ......................................................................................................................... 40
6-16. Cleaning ............................................................................................................................................... 42
6.16.1.Cleaningperiodformainpartsandhowtoclean ..................................................................... 42
6-17. Disposal of waste oil ............................................................................................................................. 42
7. SPS/F-2211(1811)-HS-22 .......................................................................................................... 43
7-1.Specicationofthemachine................................................................................................................... 43
7-2. Control the angle of the upper feed plate (right & left) .......................................................................... 43
7-3. How to adjust the increasing decreasing speed of the upper feed plate ............................................. 44
7-4. How to use the pedal switch ................................................................................................................... 45
8. SPS/N-2211(1811) Series ........................................................................................................... 47
8-1.InstallationofOPbox ............................................................................................................................. 47
8-1. Auto thread adjusting device .................................................................................................................. 48
9.Pneumaticcircuitdiagram ............................................................................................................... 46
9-1.PneumaticcircuitdiagramofSPS/F-2211(1811)-□□-20 ..................................................................... 46
9-2.PneumaticcircuitdiagramofSPS/F-2211(1811)-□□-22 ..................................................................... 47
10. ProblemSolution ....................................................................................................................... 48
3
4
1.1Classicationofmachine
1
Machine safety regulations
SPS/F-2211-HS-20
SunStar
Pattern
System
Division of sewing
scope
Division of usage
(X) x 220mm
(Y) x 110mm
Series
F: Full Closed Pulse Motor type
N: New Network System
􂇁
Division of stitch specication
S : Standard stitch
􂇁
Division of feed plate
20 : Pneumatic Monolithic Feeding Frame
21 : Pneumatic Separately Driven Feeding
Frame with Two Step Stroke Device
22: Pneumatic Separately-Driven Feeding Frame
23: Pneumatic Separately-Driven Feeding Frame
with Inverting Clamp Device
Division of feed frame
Division of stitch
specication
􂇁
Division of pattern model
F : Full Closed Pulse Motor
N : New Network System
􂇁
Division of sewing scope
2211 : X(220mm), Y(110mm)
1811 : X(180mm), Y(110mm)
􂇁
Division of usage
G : For general material
H : For heavy material
3
4
1.2Specicationofmachine
Division of series
SPS/F-2211 SPS/F-1811
Sewing area 220mmX110mm 180mmX110
Sewing speed Maximum 2,700spm (length of stitch: less than 3mm)
Length of stitch 0.1~12.7mm (Min. resolution : 0.05mm)
Using needle DPx17, DPx5
Stroke on the needle bar 41.2mm
Hook Hook against reversal rotation
Bobbin case Bobbin case for hook against reversal rotation
Bobbin Bobbin for against hook
Presser foot stroke Standard 4mm (0.5~10mm)
Amount of Presser foot increase Maximum 20mm
Amount of feed plate increase Maximum 30mm
How to transfer feed plate Transfer by means of full closed pulse motor
Function to emergent pause Capable of pausing for emergency during sewing
Selection of pattern Capable of selecting a desired pattern number which ranges in 1~999.
Method of saving USB ash drive
Memory backup Capable of saving working points when the work stops due to blackout.
Graphic OP Options for selection
2nd reset function Capable of setting 2nd reset using Jog Key.
Maximum speed Capable of limiting speed at the scope of 200~2,700spm by external switch.
Safety device Emergent pause, speed limitation
Motor Motor direct 550W AC, Servo motor
Power consumption 600VA
Proper temperature for
mechanical use
5
~40
Proper humidity for mechanical use 20%~80%
Electric power Single phase current: 100~240V, three-phase current: 200~440V, 50/60Hz
5
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2
Safety rules
2.1 Description of safety indicators
Thisguidebookcontainssuchsafetyindicationsascaution, danger, and warning. If the instructions are not
observed,itmaybringaboutphysicalinjuriesorphysicaldamagesormechanicaldamages.
No. Name Contents
CAUTION
If a user handled with the machine wrongly, it is expected that
physical injury or physical damage may occur.
WARNING
If a user handled with the machine wrongly, it is expected that
a user may be deceased or be in a critical injury.
DANGER
If a user handled with the machine wrongly, it is expected that
a user may be deceased or be in a critical injury and that is in
top emergency situation.
WARNING
WARNING
WARNING
5
6
2.2Conveyanceofmachine
Indication of danger Description
This machine should be conveyed by a person who is well known of
the safety instructions and regulations. In conveying the machine, the
instructions below should be observed.
2.2.1) when it is conveyed by a person
When the machine is conveyed by a person, the person should wear safe shoes and
hold the machine rmly on the right and left side of the machine.
2.2.2) when it is conveyed by a forklift
1) The forklift ought to withstand the weight of the machine and be sizable enough to
convey the machine.
2) When lifting the machine, adjust the fork arm of the forklift on the central part of the
machine (center of the left and right side of the machine) using pallet. Then start
conveying cautiously.
DANGER
CAUTION
When lowering the machine by conveying equipments such
as forklift and crane, a machine should be leveled in order to
prevent the machine from being transformed and people from
being exposed in a danger.
Please clean the
obstacles around
the machine and
a person should
keep away from
the bottom of the
machine.
7
8
2.3Installationofmachine
Depending on the environment where the machine is installed, physical
damages including the functional disorders and failure of a machine may
occur. Please make sure that the following instructions are met.
1) The working stand or a desk for the machine’s installation should be strong in structure
enough to withstand the weight of the machine (Refer to the name plate).
2) As dusts and humidity in the machine may be a cause of pollution and erosion of
machine. Install the air conditioner and clean it regularly.
3) Install the machine at a place where is out of direct sunlight. (If the machine is exposed
to the direct light for a long time, the machine may be colored or transformed.)
4) To obtain enough space for maintenance, the left, right and back side of the machine
should be kept more than at least 50cm away from the wall.
5) Danger of exploding: Stop operating the machine in a place when there are materials
which tend to be combustive in the air.
6) Lighting for work: Lighting is not accompanied with this machine. Please install the
lighting which is required to operate the machine, if necessary.
7) Danger of upside down of the machine: Do not install the machine on the unstable
stand or table.
If the machine falls down, critical injury to a person or a machine may occur.
While the machine is being conveyed, do not stop moving or apply force from the
outside. The machine may turn over.
DANGER
2.4Operationofmachine
As the body of the machine is attached with Caution and Warning stickers on
each risky part to highlight the safety instructions. Please be well informed
of those instructions. When the machine is operated, please observe the
followings.
1) Before operating the machine, read this guidebook fully and understand what is in this
guidebook completely.
2) Wear clothes on which are suitable for safe working. Long hair, necklace, brace lace
or wide sleeve and the like may be caught up in when the machine is operated. In
addition, wear shoes without slip not to be slipped.
3) To operate the machine, start operating after a user should check out the scope to
operate the machine and confirm if the scope is spacious enough to operate the
machine.
4) During machine operation, hands or hands should be kept out of the operating parts of
the machine (needle, hook, thread take-up, pulley, etc) which may be risky.
5) For a user’s safety, safety covers to protect pulley or shafts should not be removed
during machine operation.
6) Before opening the electric boxes including a control box, make sure if the electric
power is shut down and if the power switch turns “OFF”.
7) When the upper shaft is rotated manually, make sure if the power switch turns “Off”.
8) When the thread is inserted in the needle, after sewing is complete, or before the
inspection is done, make sure that the machine stops.
8) While pressing the pedal, do not turn on the power.
9) When operating the machine, physical damages such as the functional errors and
failure of a machine may be brought out, please observe the followings.
- Do not put the things on the table of the sewing machine.
- Try not to use the distorted needle or the damaged point of a needle.
- Use the presser foot which is t to the working condition.
Warning
7
8
2.5Repairofmachine
DANGER
If the machine requires being repaired, the repairmen should be done by a
designated A/S service engineer who is trained from this company.
1) Before cleaning and repairing the machine, turn off the power and wait
until the machine is completely discharged for about four minutes. Then
start operating.
2) Do not change the specications or parts of machine without discussion
with this company. Such changes may put the machine in danger while
operating.
3) In the case of A/S, repair and change the parts with the genuine parts
from this company.
4) After repairing the machine, make sure that all the safety covers which
were separated are properly installed.
Caution
As for the main motor, X/Y drive box, tt takes 10 minutes
until the power is shut down and discharged.
2.6 Safety devices
Safety label : It contains notes which need to be paid attention in
operating the sewing machine
Thread take-up cover : It is a device that prevents contact between a
human body and thread take-up
Motor cover : It is a device that prevents accidents which may be
occurred during the motor’s rotation.
Power specification label : It contains notes on the safety in order to
prevent from getting shocked electrically. (Power input and applicable Hz)
Safety plate: It is a device that prevents damages of eyes by the broken needle.
Safety switch : It is a safety device which prevents contacts between the
ngers and the needle.
CAUTION
cb
a
a
e
f
d
9
10
2.7Locationofattachmentofsafetylabel
CAUTION
경 고
Do not operate without nger guard
and safety devices. Before threading,
changing bobbin and needle, cleaning
etc. switch off main switch.
손가락 보호대와 안전장치 없이 작동하
지 마십시오.
실, 보빈, 바늘교환시나 청소전에는 반
드시 주전원의 스위치를 꺼 주십시오.
WARNING
경 고
Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds
before opening this cover after turn
off main switch and unplug a power
cord.
고압 전류에 의해 감전될 수 있으므로
커버를 열 때는 전원을 내리고 전원 플
러그를 뽑고 나서 360초간 기다린 후
여십시오.
2.8Typesofsafetylabel
Do not operate without finger guard and safety device. Switch off the
main switch before changing thread, bobbin and needle or cleaning
Hazardous voltage may cause injury.
When opening the cover, turn off the main switch and unplug a power
cord. Be sure to wait at least 360 seconds to open this cover.
CAUTION
경 고
Do not operate without nger guard
and safety devices. Before threading,
changing bobbin and needle, cleaning
etc. switch off main switch.
손가락 보호대와 안전장치 없이 작동하
지마십시오.
실, 보빈, 바늘교환시나 청소전에는 반
드시 주전원의 스위치를 꺼 주십시오.
WARNING
경 고
Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds
before opening this cover after turn
off main switch and unplug a power
cord.
고압 전류에 의해 감전될 수 있으므로
커버를 열 때는 전원을 내리고 전원 플
러그를 뽑고 나서 360초간 기다린 후
여십시오.
9
10
3
Basic assembly
Arm
Emergency
switch
O/P box
Thread stand
Power switch
Pedal for the movement of upper feed plate
Pedal for sewing
Control box
3.1Nameofmainpartsofmachine
3.1.1) Name of main parts
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12
4
Installation of machine
4.1Placeforthemachinetobeinstalled
1)DonotinstallthissewingmachinebesideTV•Radio•Wirelessphonewhichmaycausenoisesinthe
sewingmachine.
2)Doconnectthissewingmachine’spowerintothedirectACsocket.Whenusingtheconnectedcord,it
maycauseamalfunctionofthesewingmachine.
3)Whenthemachineisoperated:0°~40°(32°~104F°)
4)Whilethemachineisreserved:-25°~55°(-13°~131F°)
5)Humidity–comparativehumidity:45~85%
4.2Placeforelectricitytobeinstalled
1)Voltageofpower
-Voltageofpowershouldbewithin10%changerateoftheratedvoltageforuse.
-Frequencyofpowerisconsiderabletobewithin1%oftheratedfrequency(50/60Hz)foruse
2)Noisesfromtheelectromagneticwave
-Itshouldbeseparatedfromthestrongelectromagneticandhighfrequencyproductswhenitispowered.
Itisconsiderabletokeepawayfromeachother.
3)Becautiousthatthemachineshouldbekeptawayfromforeignsubstancesincludingwater,coffee,etc
4)Donotdropthecontrolboxandthemotor.
Caution
User the voltage of the power within a change rate of 10% of the rated voltage.
Caution
For proper working of this product, please observe the instructions for the installing
environment which are described in this Guidebook.
If a user did not observe the instructions, a failure may occur unexpectedly.
11
12
4.4 Connection of pedal switch
Connecttheplugofthefootswitchtothecontrolbox
4.3Installationoftable
1)Fixationoftable
-Inserttherubberbuffertotheleveladjusterand
thenmoveitupuntilthecastermovesfreely.
-Afterinstallation,fastenthenuttoxthelevel
adjuster.
2)Adjustmentoftheheightoftable
-Adjusttheheightoftableforausertowork
smoothlyusingtheboltattachedtothetable.
Nut
level adjuster
rubber buffer
caster
volt
pedal switch
<Picture 4-1>
<Picture 4-2>
<Picture 4-3>
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4.6Attachmentofthesafetyplate
Attach the safety plate on the head.
4.5Assemblyoftheperipheralstructures.
Attachthemotorcoverontherearofthemachineusingthescrew.
<Picture 4-5>
Motor cover
Face plate
Safety plate
Caution
Please use the machine after installing the safety plate for a user’s safety.
<Picture 4-4>
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14
4.7 How to control the speed of increasing and
decreasing of the upper feed plate
1) Turn the handle
of the pressure reducing valve
ofthesolenoidvalveattachedtothebottomofthe
tableasshowninthepicture[a].Thenboththe
increasing speed of the upper feed plate and the
pressuretosupportwhenincreasinggoup.While
turning the handle counter clockwise, the speed
and the pressure go down. Accordingly control
ataproperspeedandthenxthehandlewiththe
nut
. (The control pressure when this product is
released:1.0~1.5kgf/cm2
2) As for the decreasing speed of the upper feed plate,
thedecreasingspeedgoesdownbyturningthe
handle
of the speed controller
as shown in the
picture[b].Byturningitcounterclockwise,the
decreasing speed of the upper feed plate goes up.
Accordinglycontrolataproperspeedandthenx
the handle with the nut
.(Atthistime,theleftand
rightsideshouldbecontrolledtobesame.)
<Picture 4-6>
4.8Howtostandthesewingmachine.
Atthetimeofrepairofthemachineandwhenauserstandsthemachine,separatethe
movementcover
and
thebedcover
.Whenworkingwiththesewingmachinestandingon,makesuretousethebracket
forframe
support.
<Picture 4-8> <Picture 4-9>
3
2
1
Solenoid valve
2
2
1
3
<Picture 4-7>
4
S3R
(Right shaft)
S3L
(left shaft)
5
6
15
16
4.9.1)Connectionofthecompressedair
1) Connect the air hose to the quick joint socket.
2) Fasten the quick joint socket with the quick joint
plug.
3)Opentheslidevalvetoinateair.Thenadjustthe
airpressureat0.44~0.54MPa(5~5.5kgf/cm
2
)
[Reference]Whenclosingtheslidevalveafter
usingit,theremainedpressureis
indicatedto0MPa)0kgf/cm
2
) as the
remainedairisautomaticallyreleased.
4.9Howtoinjectcompressedairandadjusttheairpressure
4.9.2 How to adjust the air pressure
-Pullthehandlefortheadjustmentwhichislocated
intheupperpartofthelteradjusterattachedtothe
rearofthetableandturnitclockwisetoincreasethe
pressure. Turn it counter clockwise to decrease the
pressure. Accordingly control at a proper speed of
0.44~0.54MPa(5~5.5kgf/cm
2
) and then push the
handlefortheadjustmentasitwastox
Caution
When the air pressure goes down during working (less than 4kgf/cm
2
), an error is indicated
and the machine takes a pause.
Caution
When attaching, the parts may fall down, which cause an injury. Please be cautious not to be
hurt when using the tools.
Caution
To prevent safety accident, implement this work when the power is not connected.
<Picture 4-11>
Air hose
quick joint socket
flug
slide valve
<Picture 4-10>
15
16
5
Preparations before using the machine
5.1Howtolubricate
1)Checkouttheremainedoilintheoiltankwhich
isinstalledinthearmandsupplyoilfully,if
necessary.
<Picture 5-1>
2)Checkouttheremainedoilatthebedoilseparator
byusingtheoilfillingportonthebedcoverand
then supply oil fully.
<Picture 5-2>
Caution
Make sure to supply oil when the machine is used initially or after long time.
17
18
3)Openthehookcovertolubricateforoilto
permeatearoundtheshuttleracering.After
nishinglubricating,makesuretoclosethehook
cover.
<Picture 5-3>
4)Lubricateinthesiliconeoilinthesiliconeoiltank
whichisinstalledintherightsideofthearm
5.2 Needle
5.2.1) Attachment of needle
Loosenthescrewfortheneedleoftheneedlebarand
then push the end of the upper needle until it reaches
at the end of the needle inserting hole while the long
eye of the needle is positioned forward. Then fix it
using the screw for the needle.
<Picture 5-5>
Caution
To prevent safety accident, keep the hook cover closed during the operation of the machine.
<Picture 5-4>
Shuttle race
ring
hook cover
Fixing screw for
needle
Needle
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SunStar SPS/N-2211 Series User manual

Category
Sewing machines
Type
User manual
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