SunStar SPS/B-1507 SERIES User manual







USER



S

MANUAL

SPS/B-1306 SERIES

SPS/A-1306 SERIES

SPS/B-1507 SERIES

SPS/A-1507 SERIES

SPS/B-1310 SERIES

SPS/A-1310 SERIES

 





 





MME-041129



Best Quality

Best Price

Best Service



R

1.

Thank you for purchasing our product. Based on the rich expertise and

experience accumulated in industrial sewing machine production, SUNSTAR

will manufacture industrial sewing machines, which deliver more diverse

functions, high performance, powerful operation, enhanced durability, and

more sophisticated design to meet a number of user’s needs.

2. Please read this user’s manual thoroughly before using the machine. Make

sure to properly use the machine to enjoy its full performance.

3. The specifications of the machine are subject to change, aimed to enhance

product performance, without prior notice.

4.

This product is designed, manufactured, and sold as an industrial sewing

machine. It should not be used for other than industrial purpose.

Organization of the Pattern S/M Model

Series

A: Motor belt-type

B: Motor direct drive-type

SunStar

Pattern

System

Sewing Area

  

X : 130mm

Y : 60mm

Feeding Frame

Type

Stitch Type

Material Type

󳀱 Pattern Model

A : Belt Type

H : Drive Type

󳀱 Sewing Area

1306 : X(130mm), Y(60mm)

1507 : X(150mm), Y(70mm)

1310 : X(130mm), Y(100mm)

1811 : X(180mm), Y(110mm)

2516 : X(250mm), Y(160mm)

5030 : X(500mm), Y(300mm)

󳀱 ApplicationSewing Area

G:General Material

H:Heavy Material

󳀱 Stitch Type

S:Standard Stitch

P:Perfect Stich

󳀱 Feeding Frame Type

10 : Magnet-Driven Feeding Frame

20 : Pneumatic Monolithic Feeding Frame

21 : Pneumatic Monolithic Feeding Frame with Two Step

Stroke Device

22 : Pneumatic Separately-Driven Feeding Frame

(22-1 : Pneumatic Separately-Driven Feeding Frame wiht

Two Step Stroke Device

23 : Pneumatic Separately-Driven Feeding Frame with

Inverting Clamp Device



1. Machine Safety Regulations 6

1) Machine Transportation 6

2) Machine Installation 6

3) Machine Repair 6

4) Machine Operation 7

5) Devices for Safety 7

6) Caution Mark Position 8

7) Contents of Marks 8

2. Specifications of the Machine 9

3. Structure of the Machine 10

1) Names of each parts of the machine 10

2) Inside structure of control box 11

4. Installation of the Machine 13

1) Environment for machine installation 13

2) Electric installment conditions 13

3) How to install the table safety 13

4) The assembly of peripheral parts 17

5. Preparations Before Operating The Machine 20

1) How to supply oil 20

2) How to install the needle bar 21

3) How to thread the upper thread 22

4) Threading the lower thread 22

5) How to take the bobbin case on and off 23

6) How to adjust the tension of the upper thread and the lower thread 23

7) How to wind the lower thread 24

8) Adjusting the height of the presser foot 24

9) Disposing the waste oil 24

10) Model of transformer by voltage and setup of voltage 25

11) Caution when using the floppy disks 26

6. How to Repair the Machine 27

1) Adjusting the height of the needle bar 27

2) Adjusting the needle and the shuttle 27

3) Adjusting the lower shaft gear and the rocking shaft gear 28

4) Adjusting the spring on the upper side of the shuttle 28

5) Adjusting the height of the feed plate 29

6) Adjusting the presser foot devices 29

7) Adjusting the parts for the presser plate 31

8) Adjusting the parts for thread release 31

9) Adjusting the parts for the wiper 33

10) Adjusting the X-Y parts 34

11) Adjusting the trimming parts 35

12) Adjusting the main thread control device 38

13) Adjusting the upper thread detecting device 38

14) Adjusting the hand pulley device 38

15) Adjusting the winding device 39

16) How to Set the Position of Syncro (A Series) 39

17) Mounting the direct motor and adjusting method (B Series) 40

18) How to set the original point of X-Y 41

19) Exchanging the Fuse 42

7. Causes of Break-Down and Throubleshooting 43

8. SPS/B(A)-1306(1507)-GS-10 45

1) Machine specifications 45

2) How to thread the upper thread 45

9. SPS/B(A)-1306(1507)-HP(GP)-

󳀱󳀱 󳀱󳀱

46

1) Machine specifications 46

2) How to attach the needle 47

3) How to hook the upper thread 47

4) How to hook the lower thread 47

5) Adjusting the spring on the upper side of the shuttle 48

6) Adjusting the moving knife and the fixed knife 48

10.

SPS/B(A)-1306(1507)-HS(GS)-20(21, 22-1, 22, 23) and SPS/B(A)-1310-HS(GS)-20(22)

49

1) Machine specifications 49

2) How to attach the parts for air pressure control 50

3) How to adjust the air pressure 50

4) Attaching the pressure plate sheet and adjusting the height of the slider base 50

5) How to adjust the up and down movement of the upper feed plate 51

6) How to use the manual pedal switch 52

7) Air system ciruit diagrams 54

8) Setting and Adjustment of SPS/B(A)-1310 58

11. Drawing of Table 60

6



MACHINE SAFETY REGULATIONS

Safety instruction on this manual are defined as Danger, Warning and Notice.

If you do not keep the instructoins, physical injury on the human body and machine damage might be occurred.

: This indication should be observed definitely. If not, danger could be happen during the installation,

conveyance and maintenance of machines.

: When you keep this indication, injury from the machine can be prevented.

: When you keep this indication, error on the machine can be prevented.

Danger

Warning

Notice

Those in charge of transporting the machine should know the safety regulations very

well. The following indications should be followed when the machine is being

transported.

 More than 2 people must transport the machine.

 To prevent accidents from occurring during transportation, wipe off the oil on the

machine well.

1-1) Machine

Transportation



The machine may not work well or breakdown if installed in certain places, Install the

machine where the following qualifications agree.

 Remove the package and wrappings starting from the top. Take special notice on

the nails on the wooden boxes.

 Dust and moisture stains and rusts the machine. Install an airconditioner and clean

the machine regularly.

 Keep the machine out of the sun.

 Leave sufficient space of more than 50cm behind, and on the right and left side of

the machine for repairing.

 Do not operate in explosive atmospheres. To avoid explosion, do not operate this

machine in an explosive atmosphere including a place where quantities of erosol

spray product are being used or where oxygen is being administered unless it has

been specifically certified for such operation.

 The machines were not provided with a local lighting due to the feature of machine.

Therefore the illumination of the working area must be fulfilled by end user.

[ Reference ] Details for machine installation are described in 4. Machine Installation.

1-2) Machine

Installation



When the machine needs to be repaired, only the assigned troubleshooting engineer

educated at the company should take charge.

 Before cleaning or repairing the machine, Turn off the main power and wait

4 minutes till the machine is completely out of power.

 Not any of the machine specifications or parts should be changed without consulting

the company. Such changes may make the operation dangerous.

 Spare parts producted by the company should only be used for replacements.

 Put all the safety covers back on after the machine has been repaired.

1-3)Machine Repair



7

SPS/B(A)-1306(1507, 1310) Series are made for industrial use to perform pattern

sewing for fabrics or its similar materials. Please observe the following principles.

 Read the manual to understand on the operation of machine perfectly.

 Wear suitable clothes and cap for safe operation.

 During operation, dont make you body close to operating part of machine such as

needle, hook, take-up lever or pulley.

 Do not remove a safety plate and covers during operation

 Be sure the grounding lines in connected.

 Before opening electricity box such as control box, cut off the supply of electricity

and confirm if the switch is off.

 When inserting thread into a needle or before inspecting after sewing, be sure the

machine is stopped.

 Do not turn on the power during pedaling.

 Do not use several motor per a electric outlet.

 Install the machine apart from noise occurrence area such as high frequency

welding machines as far as possible.

 Be careful-When the upper feed plate comes down to press. Otherwise, the finger or

hand hight be hurt at smacking.

1-4)Machine

Operation











 Safety label : It describes cautions during operating the machine.

 Thread take-up lever : It prevents from any contact between body and take-up lever.

 Servo motor cover : It prevents from insertion of hands, feet or clothes by motor and

Y-drive shaft.

 Step motor cover : It prevents from accidents during rotation of step motors.

 Label for specification of power : It describes cautions for safety to protect against

electric shock during rotating the motors.

 Safety plate : It protects eyes against needle breaks.

 Finger guard : It prevent from contacts between a finger and needle.

1-5)Devices for

Safety















8

1-6)Caution Mark

Position

Caution

1)

2)

1-7) Contents of Marks







     

    





     



    

   









     

      



      

       

     





      

    

      



    



    

   







   

   



      

       

    

Caution mark is attached on the machine for safety.

When you operate the machine, observe the directions on the mark.

Position of Warning Mark

9



SPECIFICATIONS OF THE MACHINE

Series type

Sewing Area

1306

1507

Sewing Speed

Stitch Length

Needle

Needle Bar Stroke

Hook

Bobbin Case

Bobbin

Presser Foot Stroke

Lifting Amount of Presser Foot

Lifting Amount of Feeding Frame

Feeding System

Emergency Stop Function

Pattern Select Function

Memory

2nd Origin Function

Maximum Speed Limit

Number of Patterns

Safety Device

Main Motor

Power Consumption

Recommended Temperature

Recommended Humidity

Power

SPS/B-1306(1507) SPS/A-1306(1507)

(Motor direct drive-type) (Belt drive-type)

X (wide) Y(length) : 130mm60mm

X (wide) Y(length) : 150mm70mm

Max. 2,500 spm(Stitch Length : 3mm or shorter)

0.1~12.7

DP17, DP5

41.2mm

Semi-Rotary Large Shuttle Hook

Bobbin Case for Semi-Rotary Large Shuttle Hook

Bobbin for Large Shuttle Hook

Standard 4mm [ 0.5~10mm ]

Max. 20mm

22mm [ Max. 25mm ]

Feeding by Pulse Motor

Available During Sewing Operation

Pattern No. Can be Selected from No.1 to No.999

3.5Floppy Diskette (2HD)

Another Origin Point Can be Set by Using Jog Key

The Maximum Speed can be Limited from 200 to 2,500 spm

Max. 691 Patterns / Disk

Emergency Stop Function, Maximum Speed Limit Function

Direct Drive AC Servo Motor

Direct Drive AC Servo Motor 550W Servo Motor

5󰝝C~40󰝝C

20%~80%

1 : 100~240V, 3: 200~440V, 50/60Hz

The Working Point is Stored in the Memory when the

machine stops Abnormally

Memory Backup

10



STRUCTURE OF THE MACHINE

1) Names of Each Parts of the Machine

Pause Switch

Arm

Thread Stand

Upper Feed Plate

Lower Feed Plate

Power Switch

Control Box

Upper feed plate pedal

Sewing pedal

Manual pedal

Operation Box

11

2) Inside Structure of Control Box

 SPS/B-1306(1507, 1310)

Floppy

Disk

Driver

Power

Board

Main

Shaft

Motor

Drive

Board

FAN

Step

Motor

Drive

Board

Transformer

IO Board

386 CPU Board

12

 SPS/A-1306(1507, 1310)

Floppy Disk

Driver

Power

Board

Main Shaft

Motor Drive

Board

FAN

Step Motor

Drive Board

 



13



INSTALLATION OF THE MACHINE

1) Environment for Machine Installation

A. Do not use the machine where the voltage is over regular voltage 10% to prevent accidents.

B. Check the indicated pressure of the devices that use atmospheric pressure such as the air cylinder to prevent any

accidents from occurring.

C. For safe operation of the machine, use the machine under the following conditions.

󳄀 Surrounding Temperature During Operation : 5~40

󳄀 Surrounding Temperature During Maintenance : -10~60

D. Humidity : Between 20~80%(Relative humidity)

2) Electric Installment Conditions

A. Power Voltage

The power voltage must be between regular voltage 10%.

The frequency of the power should be regular frequency (50/60HZ)1%.

B. Electromagnetic Wave Noise

Use separate power with strong magnetics or high frequency products, and do not leave the machine near them.

C. Use low voltage when supplements or accessories are being adhered.

D. Be careful not to have water or coffee be spilled into the Controller and Motor.

E. Do not drop the Controller or Motor.

3) How to Install the Table Safety

B. Stick the bed cushion rubber onto the table.

A. Fix the oil tub holder , oil holder , control box 

and main switch  on the table.

[ Fig. 1 ] [ Fig. 2 ]

C. Add the hinge metal and hinge rubber to the bed.

Then insert the fixing bolt into the hinge metal hole of

point  and fix the table as shown in the picture.

[ Fig. 3 ]



     



Cushion Rubber

Bolt

Hinge

Hinge Rubber









14

D. Stand the machine as shown in the picture, and then

fix the machine on the table after inserting the fixing

bolts into the hinge metal holes of point .

[ Fig. 4 ]





        



Bolt



E. Put the V-Belt in between the pulley and the motor

while the machine is standing as in the picture.

(A Series)

[ Fig. 5 ]

Pulley

V-Belt

Motor Cover

[ Fig. 6 ]

F. After connecting the V-Belt, if the fixing nuts  and

 are vertically unfastened sufficiently tension

occurs in belt Ddue to the weight of motor C.

At this point, first screw in fixing nut , then nut  in

fixing screw tightly.(A Series)

D

C





15

[ Fig. 8 ]

H. Method of Cable Connection

 SPS/B-1306(1507)

Power Supply Cable

Main Motor Cable

Encoder Cable

Step Motor Cable

Air Pressure Control Cable

Pedal Input Cable

Sensor Input Cable

Solenoid Output Cable

Operation Cable

Serial Communication Cable

Green

Backside of Control Box

 The number in parentheses indicates cable number.

See the Electric Connection Wiring Diagram.



 

 

[ Fig. 7 ]

G. As seen in the Fig. adjust the position of idler to

adjust the tension of belt. (A Series)



16

[ Fig. 9 ]

 SPS/A-1306(1507, 1310)

Power Supply Cable

Main Motor Cable

Encoder Cable

Synchro Cable

Step Motor Cable

Air Pressure Control Cable

Pedal Input Cable

Sensor Input Cable

Solenoid Output Cable

Operation Cable

Green

Black



 The number in parentheses indicates cable number.

See the Electric Connection Wiring Diagram.

[ Fig. 10 ]

I. Connect the connectors of the electric cords from the

machine to the control box.



         



          



 



Control Box

17

[ Fig. 12 ]

K. After the cable connections between the machine and the control box is finished, fix the cable wiring under the

table as shown in the picture.

(Adjust the length of the wire considering the situation of standing the machine.)

[ Fig. 13 ]

Table

Motor Cover

Fixing Screw

4) The Assembly of Peripheral Parts

A. Use the fixing screws to install the motor cover onto

the back of the machine.

(In case of A series, use the fixing screws to install

the belt cover onto the back of the machine.)

[ Fig. 11 ]

J. Be sure to connect the earthing conductor(green)

between the sewing machine and the motor. And

also, connect the earthing conduct or between the

control box and the motor.(A Series)

Conductor

18

B. Install the safety plate on the side of the face plate.





C. Connect a plug of pedal switch with control box.

[ Fig. 14 ]

Safety Plate

Assy

Face Plate

[ Fig. 15 ]

Pedal Switch

D. Connect the chain between the manually operated pedal and the manual lowering lever.

If the distance between a manual pedal and linking chain is not fitted, unfasten the bolts and nuts of manual pedal

and adjust the manual pedal for proper distance.

[ Fig. 16 ]

Manually

operated Pedal

Linking Chain

Manual

Lowering Lever

Linking

Chain

19

E. Install the Thread stand onto the table.

[ Fig. 17 ]

20



PREPARATIONS BEFORE OPERATING THE

MACHINE

1) How to Supply Oil

A. Check the amount of oil left in the oil tank which is

installed on the arm and supply oil sufficiently.

B. As shown in the picture, move the feed bracket in the

direction of Aand supply oil into the bed oil window

through the hole on the bed cover.

C. Supply oil into the hole in the upper part of the arm.



         

          



[ Fig. 18 ]

[ Fig. 19 ]

[ Fig. 20 ]

A

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SunStar SPS/B-1507 SERIES User manual

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