SunStar SPS/F-2211 Series User manual

MME-121213

사용설명서

15두형

자동자수기

●

SPS/F-2211 Series

SPS/F-1811 Series

SPS/N-2211 Series

Electronically Controlled Pattern

Sewing Machine

USER’ S MANUALUSER’ S MANUAL

SunStar CO., LTD.

Best Quality

Best Price

Best Service

1. Thank you for purchasing this product.

Based on the technology and experiences accumulated from manufacturing the sewing

machine for industrial use over years, SunStar will meet the needs of a variety of sewing

by producing a sewing machine for industrial use which features versatile functions, perfect

performance, a powerful strength, advanced durability and a sophisticated design.

2. Before using the product, please read this guide carefully to have the machine perform

properly and thoroughly.

3. For a better performance of product, the specication is subject to change without notices

in advance.

4. This product is designed, manufactured and sold for a sewing machine for industrial use.

Please do not use this product for other uses.

5. A-grade equipment (Broadcasting and telecommunication equipment for business use)

It is recommended for both a seller and a purchaser to keep in mind that this equipment

is registered with an Electro-Magnetic Compatibility for business use and designed to be

used in the areas other than a household.

R

SunStar CO., LTD.

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Contents

1. Machine safety regulations ........................................................................................................ 3

 1-1.Classicationofmachine........................................................................................................................ 4

 1-2.Specicationofmachine ........................................................................................................................ 3

2. Safety rules .............................................................................................................................. 5

2-1. Description of safety indicators ............................................................................................................... 5

 2-2.Conveyanceofmachine......................................................................................................................... 6

 2-3.Installationofmachine ........................................................................................................................... 7

 2-4.Operationofmachine ............................................................................................................................. 7

 2-5.Repairofmachine .................................................................................................................................. 8

2-6. Safety devices ......................................................................................................................................... 8

 2-7.Locationofattachmentofsafetylabel ................................................................................................... 9

 2-8.Typesofsafetylabel ............................................................................................................................... 9

3. Basicassembly

...............................................................................................................................

10

 3-1.Nameofmainpartsofmachine .............................................................................................................. 10

  3.1.1.Nameofmainparts ..................................................................................................................... 10

4. Installationofmachine ............................................................................................................. 11

 4-1.Placeforthemachinetobeinstalled ...................................................................................................... 11

 4-2.Placeforelectricitytobeinstalled ......................................................................................................... 11

 4-3.Installationoftable ................................................................................................................................. 12

4-4. Connection of pedal switch .................................................................................................................... 12

 4-5.Assemblyoftheperipheralstructures .................................................................................................... 13

 4-6.Attachmentofthesafetyplate ................................................................................................................ 13

4-7. How to control the speed of increasing and decreasing of the upper feed plate .................................... 14

 4-8.Howtostandthesewingmachine .......................................................................................................... 14

 4-9.Howtoinjectcompressedairandadjusttheairpressure ....................................................................... 15

  4.9.1.Connectionofthecompressedair ............................................................................................... 15

4.9.2. How to adjust the air pressure ..................................................................................................... 15

5. Preparationsbeforeusingthemachine ....................................................................................... 16

 5-1.Howtolubricate ..................................................................................................................................... 16

5-2. Needle ............................................................................................................................................... 17

5-3. Thread ............................................................................................................................................... 18

5.3.1. Upper thread guiding .................................................................................................................. 18

5.3.2. Lower thread guiding .................................................................................................................. 18

  5.3.3.Howtoattach/separatethebobbincase ...................................................................................... 19

5.3.4. How to control the tension of the upper thread and the lower thread ......................................... 19

5.3.5. How to wind the lower thread ..................................................................................................... 20

5.3.6. Control of the thread winding device .......................................................................................... 20

5.3.7. Control of the upper thread sensing device ................................................................................. 21

5.3.8. How to control the height of PF .................................................................................................. 21

5.3.9. Control of the hand pulley device ............................................................................................... 22

6. Howtorepairthemachine ........................................................................................................ 2 3

 6-1.Controloftheheightoftheneedlebar .................................................................................................... 2 3

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6-2. Control of the needle and shuttle ............................................................................................................ 23

6-3. Control of the low shaft gear and the oscillator shaft gear ..................................................................... 25

6-4. Control of the shuttle upper face spring position ................................................................................... 26

6-5. Control of the height of the feed plate .................................................................................................... 26

6-6. Control of the PF device ......................................................................................................................... 27

6-7. Control of the parts related to thread release .......................................................................................... 28

6.7.1. Setting of the position of the thread release notch ...................................................................... 29

6.7.2. Setting of the thread release stopper position ............................................................................. 29

6.7.3. How to control the openness of thread guide disk ...................................................................... 30

6-8. Control of the parts related to wiper ....................................................................................................... 31

6.8.1. How to control the wiper position ............................................................................................... 31

6.8.2. The wiper operating switch ......................................................................................................... 32

6-9. Control of the height of the slider ........................................................................................................... 32

6-10. Control of the lower feed plate ............................................................................................................. 32

6-11. Control of the parts related to X –Y ..................................................................................................... 33

  6.11.1.ControlofX-timingbelttension ............................................................................................... 33

 6.11.2.ControlofthetensionofY-timingbelt .............................................................................................. 34

6.12. How to set the default of X-Y ............................................................................................................... 34

6.12.1. How to set the default of X shaft .............................................................................................. 34

6.12.2. How to set the default of Y shaft ............................................................................................... 35

 6-13.Controlofthepartsrelatedtothreadtrimming .................................................................................... 35

  6.13.1.Settingofthethreadtrimmingcam ........................................................................................... 35

6.13.2. How to adjust the link stopper screw ........................................................................................ 36

  6.13.3.Settingofthethreadtrimmingshaftposition ............................................................................ 36

6.13.4. Setting of the link stopper position ........................................................................................... 36

  6.13.5.Settingofthethreadtrimmingsolenoidposition ...................................................................... 37

  6.13.6.Fixofthemovingmesandthexedmes ................................................................................. 38

 6-14.Howtomountandcontrolthedirectmotor ......................................................................................... 38

 6-15.Lubrication............................................................................................................................................ 39

6.15.1. Regular checking ....................................................................................................................... 39

  6.15.2.Lubrication ................................................................................................................................ 40

  6.15.3Howtolubricate ......................................................................................................................... 40

6-16. Cleaning ............................................................................................................................................... 42

  6.16.1.Cleaningperiodformainpartsandhowtoclean ..................................................................... 42

6-17. Disposal of waste oil ............................................................................................................................. 42

7. SPS/F-2211(1811)-HS-22 .......................................................................................................... 43

 7-1.Specicationofthemachine................................................................................................................... 43

7-2. Control the angle of the upper feed plate (right & left) .......................................................................... 43

7-3. How to adjust the increasingㆍ decreasing speed of the upper feed plate ............................................. 44

7-4. How to use the pedal switch ................................................................................................................... 45

8. SPS/N-2211(1811) Series ........................................................................................................... 47

 8-1.InstallationofOPbox ............................................................................................................................. 47

8-1. Auto thread adjusting device .................................................................................................................. 48

9.Pneumaticcircuitdiagram ............................................................................................................... 46

 9-1.PneumaticcircuitdiagramofSPS/F-2211(1811)-□□-20 ..................................................................... 46

 9-2.PneumaticcircuitdiagramofSPS/F-2211(1811)-□□-22 ..................................................................... 47

10. ProblemSolution ....................................................................................................................... 48

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1.1Classicationofmachine

1

Machine safety regulations

SPS/F-2211-HS-20

SunStar

Pattern

System

Division of sewing

scope

Division of usage

(X) x 220mm

(Y) x 110mm

Series

F: Full Closed Pulse Motor type

N: New Network System

􂇁

Division of stitch specication

S : Standard stitch

􂇁

Division of feed plate

20 : Pneumatic Monolithic Feeding Frame

21 : Pneumatic Separately Driven Feeding

Frame with Two Step Stroke Device

22: Pneumatic Separately-Driven Feeding Frame

23: Pneumatic Separately-Driven Feeding Frame

with Inverting Clamp Device

Division of feed frame

Division of stitch

specication

􂇁

Division of pattern model

F : Full Closed Pulse Motor

N : New Network System

􂇁

Division of sewing scope

2211 : X(220mm), Y(110mm)

1811 : X(180mm), Y(110mm)

􂇁

Division of usage

G : For general material

H : For heavy material

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1.2Specicationofmachine

Division of series

SPS/F-2211 SPS/F-1811

Sewing area 220mmX110mm 180mmX110

Sewing speed Maximum 2,700spm (length of stitch: less than 3mm)

Length of stitch 0.1~12.7mm (Min. resolution : 0.05mm)

Using needle DPx17, DPx5

Stroke on the needle bar 41.2mm

Hook Hook against reversal rotation

Bobbin case Bobbin case for hook against reversal rotation

Bobbin Bobbin for against hook

Presser foot stroke Standard 4mm (0.5~10mm)

Amount of Presser foot increase Maximum 20mm

Amount of feed plate increase Maximum 30mm

How to transfer feed plate Transfer by means of full closed pulse motor

Function to emergent pause Capable of pausing for emergency during sewing

Selection of pattern Capable of selecting a desired pattern number which ranges in 1~999.

Method of saving USB ash drive

Memory backup Capable of saving working points when the work stops due to blackout.

Graphic OP Options for selection

2nd reset function Capable of setting 2nd reset using Jog Key.

Maximum speed Capable of limiting speed at the scope of 200~2,700spm by external switch.

Safety device Emergent pause, speed limitation

Motor Motor direct 550W AC, Servo motor

Power consumption 600VA

Proper temperature for

mechanical use

5

℃

~40

℃

Proper humidity for mechanical use 20%~80%

Electric power Single phase current: 100~240V, three-phase current: 200~440V, 50/60Hz

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2

Safety rules

2.1 Description of safety indicators



 Thisguidebookcontainssuchsafetyindicationsascaution, danger, and warning. If the instructions are not

observed,itmaybringaboutphysicalinjuriesorphysicaldamagesormechanicaldamages.

No. Name Contents

CAUTION

If a user handled with the machine wrongly, it is expected that

physical injury or physical damage may occur.

WARNING

If a user handled with the machine wrongly, it is expected that

a user may be deceased or be in a critical injury.

DANGER

If a user handled with the machine wrongly, it is expected that

a user may be deceased or be in a critical injury and that is in

top emergency situation.

WARNING

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2.2Conveyanceofmachine

Indication of danger Description

This machine should be conveyed by a person who is well known of

the safety instructions and regulations. In conveying the machine, the

instructions below should be observed.

2.2.1) when it is conveyed by a person

When the machine is conveyed by a person, the person should wear safe shoes and

hold the machine rmly on the right and left side of the machine.

2.2.2) when it is conveyed by a forklift

1) The forklift ought to withstand the weight of the machine and be sizable enough to

convey the machine.

2) When lifting the machine, adjust the fork arm of the forklift on the central part of the

machine (center of the left and right side of the machine) using pallet. Then start

conveying cautiously.

DANGER

CAUTION

When lowering the machine by conveying equipments such

as forklift and crane, a machine should be leveled in order to

prevent the machine from being transformed and people from

being exposed in a danger.

Please clean the

obstacles around

the machine and

a person should

keep away from

the bottom of the

machine.

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2.3Installationofmachine

Depending on the environment where the machine is installed, physical

damages including the functional disorders and failure of a machine may

occur. Please make sure that the following instructions are met.

1) The working stand or a desk for the machine’s installation should be strong in structure

enough to withstand the weight of the machine (Refer to the name plate).

2) As dusts and humidity in the machine may be a cause of pollution and erosion of

machine. Install the air conditioner and clean it regularly.

3) Install the machine at a place where is out of direct sunlight. (If the machine is exposed

to the direct light for a long time, the machine may be colored or transformed.)

4) To obtain enough space for maintenance, the left, right and back side of the machine

should be kept more than at least 50cm away from the wall.

5) Danger of exploding: Stop operating the machine in a place when there are materials

which tend to be combustive in the air.

6) Lighting for work: Lighting is not accompanied with this machine. Please install the

lighting which is required to operate the machine, if necessary.

7) Danger of upside down of the machine: Do not install the machine on the unstable

stand or table.

If the machine falls down, critical injury to a person or a machine may occur.

While the machine is being conveyed, do not stop moving or apply force from the

outside. The machine may turn over.

DANGER

2.4Operationofmachine

As the body of the machine is attached with Caution and Warning stickers on

each risky part to highlight the safety instructions. Please be well informed

of those instructions. When the machine is operated, please observe the

followings.

1) Before operating the machine, read this guidebook fully and understand what is in this

guidebook completely.

2) Wear clothes on which are suitable for safe working. Long hair, necklace, brace lace

or wide sleeve and the like may be caught up in when the machine is operated. In

addition, wear shoes without slip not to be slipped.

3) To operate the machine, start operating after a user should check out the scope to

operate the machine and confirm if the scope is spacious enough to operate the

machine.

4) During machine operation, hands or hands should be kept out of the operating parts of

the machine (needle, hook, thread take-up, pulley, etc) which may be risky.

5) For a user’s safety, safety covers to protect pulley or shafts should not be removed

during machine operation.

6) Before opening the electric boxes including a control box, make sure if the electric

power is shut down and if the power switch turns “OFF”.

7) When the upper shaft is rotated manually, make sure if the power switch turns “Off”.

8) When the thread is inserted in the needle, after sewing is complete, or before the

inspection is done, make sure that the machine stops.

8) While pressing the pedal, do not turn on the power.

9) When operating the machine, physical damages such as the functional errors and

failure of a machine may be brought out, please observe the followings.

- Do not put the things on the table of the sewing machine.

- Try not to use the distorted needle or the damaged point of a needle.

- Use the presser foot which is t to the working condition.

Warning

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2.5Repairofmachine

DANGER

If the machine requires being repaired, the repairmen should be done by a

designated A/S service engineer who is trained from this company.

1) Before cleaning and repairing the machine, turn off the power and wait

until the machine is completely discharged for about four minutes. Then

start operating.

2) Do not change the specications or parts of machine without discussion

with this company. Such changes may put the machine in danger while

operating.

3) In the case of A/S, repair and change the parts with the genuine parts

from this company.

4) After repairing the machine, make sure that all the safety covers which

were separated are properly installed.

Caution

As for the main motor, X/Y drive box, tt takes 10 minutes

until the power is shut down and discharged.

2.6 Safety devices

ⓐ

Safety label : It contains notes which need to be paid attention in

operating the sewing machine

ⓑ

Thread take-up cover : It is a device that prevents contact between a

human body and thread take-up

ⓒ

Motor cover : It is a device that prevents accidents which may be

occurred during the motor’s rotation.

ⓓ

Power specification label : It contains notes on the safety in order to

prevent from getting shocked electrically. (Power input and applicable Hz)

ⓔ

Safety plate: It is a device that prevents damages of eyes by the broken needle.

ⓕ

Safety switch : It is a safety device which prevents contacts between the

ngers and the needle.

CAUTION

cb

a

e

f

d

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2.7Locationofattachmentofsafetylabel

CAUTION

경 고

Do not operate without nger guard

and safety devices. Before threading,

changing bobbin and needle, cleaning

etc. switch off main switch.

손가락 보호대와 안전장치 없이 작동하

지 마십시오.

실, 보빈, 바늘교환시나 청소전에는 반

드시 주전원의 스위치를 꺼 주십시오.

WARNING

경 고

Hazardous voltage will cause injury.

Be sure to wait at least 360 seconds

before opening this cover after turn

off main switch and unplug a power

cord.

고압 전류에 의해 감전될 수 있으므로

커버를 열 때는 전원을 내리고 전원 플

러그를 뽑고 나서 360초간 기다린 후

여십시오.

2.8Typesofsafetylabel

Do not operate without finger guard and safety device. Switch off the

main switch before changing thread, bobbin and needle or cleaning

Hazardous voltage may cause injury.

When opening the cover, turn off the main switch and unplug a power

cord. Be sure to wait at least 360 seconds to open this cover.

CAUTION

경 고

Do not operate without nger guard

and safety devices. Before threading,

changing bobbin and needle, cleaning

etc. switch off main switch.

손가락 보호대와 안전장치 없이 작동하

지마십시오.

실, 보빈, 바늘교환시나 청소전에는 반

드시 주전원의 스위치를 꺼 주십시오.

WARNING

경 고

Hazardous voltage will cause injury.

Be sure to wait at least 360 seconds

before opening this cover after turn

off main switch and unplug a power

cord.

고압 전류에 의해 감전될 수 있으므로

커버를 열 때는 전원을 내리고 전원 플

러그를 뽑고 나서 360초간 기다린 후

여십시오.

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3

Basic assembly

Arm

Emergency

switch

O/P box

Thread stand

Power switch

Pedal for the movement of upper feed plate

Pedal for sewing

Control box

3.1Nameofmainpartsofmachine

3.1.1) Name of main parts

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4

Installation of machine

4.1Placeforthemachinetobeinstalled

 1)DonotinstallthissewingmachinebesideTV•Radio•Wirelessphonewhichmaycausenoisesinthe

sewingmachine.

 2)Doconnectthissewingmachine’spowerintothedirectACsocket.Whenusingtheconnectedcord,it

maycauseamalfunctionofthesewingmachine.

 3)Whenthemachineisoperated:0°~40°(32°~104F°)

 4)Whilethemachineisreserved:-25°~55°(-13°~131F°)

 5)Humidity–comparativehumidity:45~85%

4.2Placeforelectricitytobeinstalled



 1)Voltageofpower

 -Voltageofpowershouldbewithin10%changerateoftheratedvoltageforuse.

 -Frequencyofpowerisconsiderabletobewithin1%oftheratedfrequency(50/60Hz)foruse

 2)Noisesfromtheelectromagneticwave

 -Itshouldbeseparatedfromthestrongelectromagneticandhighfrequencyproductswhenitispowered.

Itisconsiderabletokeepawayfromeachother.

 3)Becautiousthatthemachineshouldbekeptawayfromforeignsubstancesincludingwater,coffee,etc

 4)Donotdropthecontrolboxandthemotor.

Caution

User the voltage of the power within a change rate of 10% of the rated voltage.

Caution

For proper working of this product, please observe the instructions for the installing

environment which are described in this Guidebook.

If a user did not observe the instructions, a failure may occur unexpectedly.

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4.4 Connection of pedal switch

 Connecttheplugofthefootswitchtothecontrolbox

4.3Installationoftable

 1)Fixationoftable

 -Inserttherubberbuffertotheleveladjusterand

thenmoveitupuntilthecastermovesfreely.

 -Afterinstallation,fastenthenuttoxthelevel

adjuster.



 2)Adjustmentoftheheightoftable

 -Adjusttheheightoftableforausertowork

smoothlyusingtheboltattachedtothetable.

Nut

level adjuster

rubber buffer

caster

volt

pedal switch

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4.6Attachmentofthesafetyplate

Attach the safety plate on the head.

4.5Assemblyoftheperipheralstructures.

 Attachthemotorcoverontherearofthemachineusingthescrew.

Motor cover

Face plate

Safety plate

Caution

Please use the machine after installing the safety plate for a user’s safety.

13

14

4.7 How to control the speed of increasing and

decreasing of the upper feed plate

1) Turn the handle

②

of the pressure reducing valve

①

ofthesolenoidvalveattachedtothebottomofthe

tableasshowninthepicture[a].Thenboththe

increasing speed of the upper feed plate and the

pressuretosupportwhenincreasinggoup.While

turning the handle counter clockwise, the speed

and the pressure go down. Accordingly control

ataproperspeedandthenxthehandlewiththe

nut

③

. (The control pressure when this product is

released:1.0~1.5kgf/cm2

2) As for the decreasing speed of the upper feed plate,

thedecreasingspeedgoesdownbyturningthe

handle

⑤

of the speed controller

④

as shown in the

picture[b].Byturningitcounterclockwise,the

decreasing speed of the upper feed plate goes up.

Accordinglycontrolataproperspeedandthenx

the handle with the nut

⑥

.(Atthistime,theleftand

rightsideshouldbecontrolledtobesame.)

4.8Howtostandthesewingmachine.

Atthetimeofrepairofthemachineandwhenauserstandsthemachine,separatethe

Ⅹ

movementcover

①

and

thebedcover

②

.Whenworkingwiththesewingmachinestandingon,makesuretousethebracket

③

forframe

support.

3

2

1

Solenoid valve

2

1

3

4

S3R

(Right shaft)

S3L

(left shaft)

5

6

15

16

4.9.1)Connectionofthecompressedair

1) Connect the air hose to the quick joint socket.

2) Fasten the quick joint socket with the quick joint

plug.

3)Opentheslidevalvetoinateair.Thenadjustthe

airpressureat0.44~0.54MPa(5~5.5kgf/cm

2

)

[Reference]Whenclosingtheslidevalveafter

usingit,theremainedpressureis

indicatedto0MPa)0kgf/cm

2

) as the

remainedairisautomaticallyreleased.

4.9Howtoinjectcompressedairandadjusttheairpressure

4.9.2 How to adjust the air pressure

-Pullthehandlefortheadjustmentwhichislocated

intheupperpartofthelteradjusterattachedtothe

rearofthetableandturnitclockwisetoincreasethe

pressure. Turn it counter clockwise to decrease the

pressure. Accordingly control at a proper speed of

0.44~0.54MPa(5~5.5kgf/cm

2

) and then push the

handlefortheadjustmentasitwastox

Caution

When the air pressure goes down during working (less than 4kgf/cm

2

), an error is indicated

and the machine takes a pause.

Caution

When attaching, the parts may fall down, which cause an injury. Please be cautious not to be

hurt when using the tools.

Caution

To prevent safety accident, implement this work when the power is not connected.

Air hose

quick joint socket

flug

slide valve

15

16

5

Preparations before using the machine

5.1Howtolubricate

1)Checkouttheremainedoilintheoiltankwhich

isinstalledinthearmandsupplyoilfully,if

necessary.

2)Checkouttheremainedoilatthebedoilseparator

byusingtheoilfillingportonthebedcoverand

then supply oil fully.

Caution

Make sure to supply oil when the machine is used initially or after long time.

17

18

3)Openthehookcovertolubricateforoilto

permeatearoundtheshuttleracering.After

nishinglubricating,makesuretoclosethehook

cover.

4)Lubricateinthesiliconeoilinthesiliconeoiltank

whichisinstalledintherightsideofthearm

5.2 Needle

5.2.1) Attachment of needle

Loosenthescrewfortheneedleoftheneedlebarand

then push the end of the upper needle until it reaches

at the end of the needle inserting hole while the long

eye of the needle is positioned forward. Then fix it

using the screw for the needle.

Caution

To prevent safety accident, keep the hook cover closed during the operation of the machine.

Shuttle race

ring

hook cover

Fixing screw for

needle

Needle

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