ESAB MechTig C2002i Aristo MechTig C2002i User manual

ESAB
Brand
ESAB
Model
MechTig C2002i Aristo MechTig C2002i
Category
Welding System
Type
User manual

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Valid for serial no. 652--xxx--xxxx0444 620 027 070605
MechTig C2002i
Aristot
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 14..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
2.2 Ïàíåëü óïðàâëåíèÿ WO 100 6...............................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................
4.2 Ðàñïîëîæåíèå 8...........................................................
4.3 Ñåòü ýëåêòðîïèòàíèÿ 8.....................................................
4.4 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà 8....................................
5 ÝÊÑÏËÓÀÒÀÖÈß 9..................................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Ãàçîâûé ðàñõîäîìåð 10.....................................................
5.3 Ñîåäèíåíèå USB 10.........................................................
5.4 Ïîäâîä âîäû 10.............................................................
5.5 Çàùèòà îò ïåðåãðåâà 10.....................................................
5.6 Ðåëå ðàñõîäà âîäû 10.......................................................
5.7 Êîíòðîëü ðàñõ îäà ãàçà 11....................................................
5.8 Ïîÿñíåíèÿ ê ñèìâîëàì 11...................................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Èíñïåêöèÿ è î÷èñòêà 12.....................................................
6.2 Äîëèâ îõëàæäàþùåé æèäêîñòè 12...........................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 13.......................
8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 13.................
ÑÕÅÌÀ 24..............................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 28...........................
ÎÕËÀÆÄÀÞÙÀÿ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 29..............................
ÍÎÌÅÐ ÇÀÊÀÇÀ 30.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 31...........................
dp02d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàò ü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
dp02d1ra -- 5 --
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎ ÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.
ÂÍÈÌÀÍÈÅ!
dp02d1ra -- 6 --
2 ÂÂÅÄÅÍÈÅ
MechTig C2002i ÿâëÿåòñÿ èñòî÷íèêîì ñâàðî÷íîãî òîêà, ïðåäíàçíà÷åííûì äëÿ
ìåõàíèçèðîâàííîé ñâàðêè âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå èíåðòíîãî
ãàçà.
Àêñåññóàð² îò ä ëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 31.
2.1 Îáîðóäîâàíèå
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ ñ:
S ðóêîâîäñòâîì íà èñòî÷íèê ñâàðî÷íîãî òîêà;
S ðóêîâîäñòâîì ïî ðàáîòå ñ ïàíåëüþ óïðàâëåíèÿ;
S îáðàòíûì êàáåëåì äëèí îé 5 ì;
S íàãðóçî÷íûì ðåçèñòîðîì.
2.2 Ïàíåëü óïðàâëåíèÿ WO 100
Ïîäðîáíîå îïèñàíèå ïàíåëè óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì ðóêîâîäñòâå
íà ïàíåëü óïðàâëåíèÿ.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
MechTig C2002i
Íàïðÿæåíèå ñåòè 230 Â, ↓10%, 1∼ 50/60 Ãö
Ïåðâè÷íûé òîê I
ìàêñ.
34 A
Äèàïàçîí óñòàâîê 4 À - 200 A
Äîïóñòèìàÿ íàãðóçêà
Ê îýôôèöèåíò íàãðóçêè 25%
Ê îýôôèöèåíò íàãðóçêè 35%
Ê îýôôèöèåíò íàãðóçêè 60 %
Ê îýôôèöèåíò íàãðóçêè 100%
200 A / 18 Â
180A/17Â
140A/15,5Â
110A/14,5Â
Êîýôôèöèåíò ìîùíîñòè ïðè
ìàêñèìàëüíîì òîêå
0,62
Êïä ïðè ìàêñèìàëüíîì òîêå 75 %
Íàïðÿæåíèå õîëîñòîãî õîäà 71 - 78 Â
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C
dp02d1ra -- 7 --
MechTig C2002i
Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå îò -25 äî +55˚C
Ïîñòîÿííûé ýêâèâàëåíòíûé óðîâåíü
çâóêîâîãî äàâëåíèÿ ïî øêàëå À
<70äÁ
Ðàçìåðû äxøxâ 470 x 479 x 472 ìì
Ìàññà 30 êã
Ê ëàññ çàùèòû êîðïóñà IP 23
Êëàññ ïðèìåíåíèÿ
Áëîê îõëàæäåíèÿ
Õîëîäîïðîèçâîäèòåëüíîñòü
ïðè 50 Ãö
ïðè 60 Ãö
670 Âò ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1,0ë/ìèí
650 Âò ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1,0ë/ìèí
Òèï îõëàæäåíèÿ 50 % â îäû / 50% monoýòèëåíãëèêîëÿ
Îáúåì îõëàæäàþùåé
æèäêîñòè
2.0 ëèòðîâ
Ìàêñèìà ëüíûé ðàñõîä âîäû
ïðè 50 Ãö
ïðè 60 Ãö
1.22 ë/ìèí
1.44 ë/ìèí
Ìàêñèìàëüíîå äàâëåíèå âîäû
ïðè 50 Ãö
ïðè 60 Ãö
0.32 MPa (3.2 áàð)
0.42 MPa (4.2 áàð)
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Ê ëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
dp02d1ra -- 8 --
4.1 Èíñòðóêöèè ïî ïîäúåìó
4.2 Ðàñïîëîæåíèå
Ðàçìåñòèòå èñòî÷íèê ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òîáû èìåþùèåñÿ â
íåì î òâåðñòèÿ äëÿ ïîäâîäà è îòâîäà îõëàæäàþùåãî âîçäóõà íå áûëè
çàãðàæäåíû.
4.3 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè
òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â
ñîîòâå òñòâèè ñ äåéñòâóþùèìè íîðìàìè.
Ðåêîìåíäóåìûå íîìèíà ëû ïðå äîõ ðàíèòåëåé è ìèíèìàëüíûå ñå÷å íèÿ
êàáåëåé
MechTig C2002i
Íàïðÿæåíèå ñåòè 230 Â 1 μ 50/60 Ãö
Ïëîùà äü ïîïåðå÷íîãî
ñå÷åíèÿ ñèëîâîãî êàáåëÿ
3G2,5ìì
2
Ôàçíûé òîê, Iäåéñòâ. 17.2 A
Ïðåäîõðàíèòåëü
óñòîé÷èâûé ê
ïåðåíàïðÿæåíèÿì
òèï C MCB
20 A
25 A
Ïëîùà äü ïîïåðå÷íîãî
ñå÷åíèÿ ñâàðî÷íîãî
êàáåëÿ
25 ìì
2
ÏÐÈÌÅ×ÀÍÈÅ!Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷å íèÿ ñèëîâûõ
êàáåëåé è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Ýêñïëóàòàöèÿ
èñòî÷íèêàñâàðî÷íîãîòîêàäîëæíàîñóùåñòâëÿòüñÿâñîîòâåòñòâèèñäåéñòâóþùèìè
íàöèîíàëüíûìè íîðìàòèâíûìè äîêóìåíòàìè.
4.4 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà
Åñëè áëîê äèñòàíöèîííîãî óïðàâëåíèÿ íå ïîäêëþ÷åí, ãíåçäî äëÿ
ïîäê ëþ÷åíèÿ ñèñòåìû äèñòàíöèîííîãî óïðàâëåíèÿ äîëæíî áûòü îñíàùåíî
íàãðóçî÷íûì ðåçèñòîðîì âî èçáåæàíèå ïîìåõ íà ëèíèè ñâÿçè.
dp02d1ra -- 9 --
5ÝÊÑÏËÓÀÒÀÖÈß
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1 Ñîåäèíåíèå äëÿ ïîäâîäà ïóñêîâîãî
ãàçà
2 Ñîåäèíåíèå äëÿ ïîäâîäà ñâàðî÷íîãî
ãàçà
3 Ñîåäèíåíèå äëÿ ïîäâîäà ãàçà äëÿ
âûïîëíåíèÿ êîðíåâîãî ñâàðíîãî øâà
4 Ñèëîâîé âûêëþ÷àòåëü
5 Çàâîäñêàÿ òàáëè÷êà ñ ïàðàìåòðàìè
ïîäñîåäèíÿåìûõ óñòàíîâîê
6 Ïàíåëü óïðàâëåíèÿ,
ñì. îòäåëüíîå ðóêîâîäñòâî
7 Ãà ç î â û é ð à ñ õ î ä î ì å ð
8 Ïðèíòåð
9 Ñîåäèíåíèå USB, ñì. ïóíêò 5.3.
10 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ
ñèñòåìû âåäåíèÿ äîêóìåíòàöèè WMS
4000
11 Ñîåäèíåíèå (CAN) äëÿ ïîäêëþ÷åíèÿ
áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ,
íàãðóçî÷íîãî ðåçèñòîðà èëè
ñâàðî÷íîãî ïîñòà A25
12 Ñîåäèíåíèå äëÿ ïîäà÷è ñâàðî÷íîé
ïðîâîëîêè
13 Ñîåäèíåíèå äëÿ îòâîäà ãàçà äëÿ
âûïîëíåíèÿ êîðíåâîãî ñâàðíîãî øâà
14 Ñîåäèíåíèå äëÿ îòâîäà ñâàðî÷íîãî è
ïóñêîâîãî ãàçà
15 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ
ïîâîðîòíîãî óñòðîéñòâà
16 Ñîåäèíåíèå äëÿ îòâîäà îõëàæäàþùåé
æèäêîñòè îò èíñòðóìåíòà äëÿ ñâàðêè
òðóá - ÊÐÀÑÍÎÅ
17 Ñîåäèíåíèå ñ *ELP äëÿ ïîäâîäà
îõëàæäàþùåéæèäêîñòèê
èíñòðóìåíòó äëÿ ñâàðêè òðóá - ÑÈÍÅÅ
18 Äîëèâ îõëàæäàþùåé æèäêîñòè
19 Ñîåäèíåíèå äëÿ ñâàðî÷íîãî òîêà (-)
20 Ñîåäèíåíèå äëÿ ïîäê ëþ÷åíèÿ ðó÷íîé
ãîðåëêè äëÿ äóãîâîé ñâàðêè
âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà (TIG)
21 Ïîäñîåäèíåíèå îáðàòíîãî êàáåëÿ (+)
* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.4.
dp02d1ra -- 1 0 --
5.2 Ãàçîâûé ðàñõîäîìåð
Ïðèìå÷àíèå! Äëÿ äîñòèæåíèÿ ïðàâèëüíîãî ðàñõîäà ñëåäóåò èçìåðÿòü ðàñõîä
íà èíñòðóìåíòå.
Ðàñõîäîìåð îòêàëèáðîâàí äëÿ àðãîíà ïðè äàâëåíèè 4 áàð. Ðàñõîäîìåðû
ìîãó ò áûòü ðàçëè÷íûõ ìîäåëåé â çàâèñèìîñòè îò ïðèñîåäèíÿåìîãî
èíñòðóìåíòà. Ïðè èñïîëüçîâàíèè èíûõ çíà÷åíèé äàâëåíèÿ èëè èíûõ ãàçîâ
ñëåäóåò èçìåðèòü ðàñõîä ãàçà íà ñâàðèâàåìîé äåòàëè.
Êîìïàíèÿ ESAB ðåêîìåíäóåò èñïîëüçîâàòü ðåãóëÿòîð äàâëåíèÿ, íàñòðîåííûé
íà 4 áàð.
5.3 Ñîåäèíåíèå USB
Äëÿ ïåðåíîñà ïðîãðàìì â ñèñòåìû èëè èç ñèñòåì ìîæåò èñïîëüçîâàòüñÿ
ïåðèôåðèéíàÿ ïàìÿòü ñ êàðòîé USB (”ôëýø”).
Âíèìàíèå!
 íîðìà ëüíîì ðåæèìå ýêñïëóàòàöèè ðèñê ”çàðàæåíèÿ” îáîðóäîâàíèÿ
”âèðóñíûìè èíôåêöèÿìè” îòñóòñòâóåò. ×òîáû ïîëíîñòüþ èñêëþ÷èòü ðèñê, ìû
ðåêîìåíäóåì íå ïðèìåíÿòü ïàìÿòü, èñïîëüçóåìóþ ñ äàííûì îáîðóäîâàíèåì,
ïî äðóãîìó íàçíà÷åíèþ.
Íåêîòîðûå âèäû ïàìÿòè ñ êàðòîé USB (”ôëýøè”) íå ìîã óò ôóíêöèîíèðîâàòü
â ñî÷åòàíèè ñ ýòèì îáîðóäîâàíèåì. Ìû ðåêîìåíäóåì ïîëüçîâàòüñÿ
”ôëýøàìè” îò ñîëèäíîãî ïîñòàâùèêà.
Êîìïàíèÿ ESAB íå íåñåò íèêàêîé îòâåòñòâåííîñòè çà ëþáîé óùåðá, ìîãóùèé
âîçíèêíóòü èç-çà íåíàäëåæàùåé ýê ñïëóàòàöèè ïàìÿòè ñ êàðòîé USB.
5.4 Ïîäâîä âîäû
Èñòî÷íèê ïèòàíèÿ îñíàùåí äåòåêòîðíîé ñèñòåìîé ELP (ESAB Logic Pump =
Ëîãè÷åñêèé Íàñîñ ESAB), êîòîðàÿ îáåñïå÷èâàåò êîíòðîëü ïîäêëþ÷åíèÿ
âîäÿíûõ øëàíãîâ . Ïðè ïîäêëþ÷åíèè ñâàðî÷íîãî èíñòðóìåíòà ñ âîäÿíûì
îõëàæäåíèåì, çàïóñêàåòñÿ âîäÿíîé íàñîñ.
5.5 Çàùèòà îò ïåð åãðåâà
Èñòî÷íèê ñâàðî÷íîãî òîêà èìååò çàùèò ó îò ïåðåãðåâà, ñðàáàòûâàþùóþ, êîãäà
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé. Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà
ïðåêðàùàåòñÿ, à â íèæíåì ïðàâîì óãëó ïàíåëè óïðàâëåíèÿ ïîÿâëÿåòñÿ
ìèãàþùåå êðàñíûì ñâåòîì ïîëå ñ íàäïèñüþ ”OVERHEAT” (”ïåðåãðåâ”).
Êîãäà òåìïåðàòóðà ñíèæàåòñÿ, çàùèòà îò ïåðåãðåâà àâòîìàòè÷åñêè
ñáðàñûâàåòñÿ, è ïîëå ïåðåñòàåò ìèãàòü êðàñíûì ñâåòîì.
Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè
óïðàâëåíèÿ.
5.6 Ðåëå ðàñõîäà âîäû
Ðåëå ðàñõîäà âîäû áëîêèðóåò èñòî÷íèê ýëåêòðîïèòàíèÿ, åñëè ïîòîê
îõëàæäàþùåé âîäû ïðåêðàùàåòñÿ (ìèíèìàëüíûé ðàñõîä âîäû ñîñòàâëÿåò
0,7 ë/ìèí.). Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ è íà ïàíåëü
óïðàâëåíèÿ âûâîäèò ñ ÿ àâàðèéíîå ñîîáùåíèå.
Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè
óïðàâëåíèÿ.
dp02d1ra -- 1 1 --
5.7 Êîíòðîëü ðàñõîäà ãàçà
Óñòðîéñòâî êîíòðîëÿ ðàñõîäà ãàçà îñòàíàâëèâàåò ïðîöåññ ñâàðêè, åñëè ðàñõîä
ãàçà ñòàíîâèòñÿ ìåíüøå 4 ë/ìèí. Ïðè ýòîì íà ïàíåëü óïðàâëåíèÿ âûâîäèòñÿ
àâàðèéíîå ñîîáùåíèå.
Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè
óïðàâëåíèÿ.
5.8 Ïîÿñíåíèÿ ê ñèìâîëàì
Ãîðåëêà äëÿ äóãîâîé
ñâàðêè âîëüôðàìîâûì
ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà
Îòâîä ïóñêîâîãî è
ñâàðî÷íîãî ãàçà
Èíñòðóìåíò äëÿ ñâàðêè
òðóá
Îòâîäãàçàäëÿñâàðêè
êîðíåâîãî øâà
Ïîâîðîò
Ïîäâîä ãàçà äëÿ ñâàðêè
êîðíåâîãî øâà
Ïîäâîä ñâàðî÷íîé
ïðîâîëîêè
Ïîäâîä ñâàðî÷íîãî ãàçà
Ïîäâîä ïóñêîâîãî ãàçà
Ïîäðîáíîå îïèñàíèå ïðèíöèïà äåéñòâèÿ ñì. â ðóêîâîäñòâå ê ïàíåëè
óïðàâëåíèÿ.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Òåõíè÷åñêî å î áñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
dp02d1ra -- 1 2 --
6.1 Èíñïåêöèÿ è î÷èñòêà
Èñòî÷íèê ïèòàíèÿ
Ðåã óëÿðíî ñëåäèòå çà òåì, ÷òîáû ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ íå áûë çàáèò
ãðÿçüþ.
Ïåðèîäè÷íîñòü è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò
S ïðîöåññà ñâàðêè;
S âðåìåíè ãîðåíèÿ äóãè;
S ðàçìåùåíèÿ îáîðóäîâàíèÿ;
S îêðóæàþùèõ óñëîâèé.
Îáû÷íî áûâàåò äîñòàòî÷íî ïðîäóâàòü èñòî÷íèê ïèòàíèÿ ñóõèì ñæàòûì
âîçäóõîì (ïðè ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ï îäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà.
Èíñòðóìåíò äëÿ ñâàðêè òðóá
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ñâàðêè íåîáõîäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæó òêè âðåìåíè ÷èñòèòü è çàìåíÿòü ðàáîòàþùèå íà èçíîñ äåòàëè
èíñòðóìåíòà äëÿ ñâàðêè òðóá.
6.2 Äîëèâ îõëàæäàþùåé æèäêîñòè
Äîëåéòå îõëàæäàþùóþ æèäêîñòü äî
óðîâíÿ çàëèâî÷íîãî îòâåðñòèÿ.
Ðåêîìåíäóåòñÿ ïðèìåíÿòü õëàäàãåíò
ô. ESAB. Ñì. ïðèíàäëåæíîñòè íà ñòð. 31.
ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!
Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.
dp02d1ra -- 1 3 --
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àâòîð èçîâàííîãî ñïåöèàëèñòà ïî òåõíè÷åñêîìó
îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå
ïðîâåðêè.
Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
Îòñóòñòâèå äóãè S Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
S Ïðîâåðüòå ðàñõîä îõëàæäàþùåé æèäêîñòè.
S Ïðîâåðüòå óðîâåíü îõëàæäàþùåé æèäêîñòè.
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
S Ïðîâåðüòå, íå ñðàáîòàëî ëè ðåëå çàùèòû îò ïåðåãðåâà
(íà äèñïëåé ïàíåëè óïðàâëåíèÿ âûâîäèòñÿ êîä îøèáê è6
2).
S Ïðîâåðüòå ðàñõîä îõëàæäàþùåé æèäêîñòè.
S Ïðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
×àñòî ñðàá àòûâàåò ðåëå
çàùèòû îò ïåðåãðåâà.
S Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ñâàðî÷íîãî òîêà (ò. å.
÷òî á ëîê ðàá îòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
S Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
S Ïðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
S Óáåäèòåñü â òîì, ÷òî èñïîëüçóåòñÿ ñâàðî÷íûé ãàç
òðåáóåìîãî òèïà.
8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
ENGLISH
-- 1 4 --
TOCe
1 DIRECTIVE 15........................................................
2SAFETY 15...........................................................
3 INTRODUCTION 17...................................................
3.1 Equipment 17................................................................
3.2 Control panel WO 100 17.....................................................
4 TECHNICAL DATA 17.................................................
5 INSTALLATION 18....................................................
5.1 Lifting instructions 19.........................................................
5.2 Location 19..................................................................
5.3 Mains power supply 19........................................................
5.4 Connecting the terminating resistor 19..........................................
6 OPERATION 20.......................................................
6.1 Connections and control devices 20............................................
6.2 Gas flow meter 20............................................................
6.3 USB connection 21...........................................................
6.4 Water connection 21..........................................................
6.5 Overheating protection 21.....................................................
6.6 Flow guard, water 21.........................................................
6.7 Flow guard, gas 21...........................................................
6.8 Symbol explanations 21.......................................................
7 MAINTENANCE 22....................................................
7.1 Inspection and cleaning 22....................................................
7.2 Topping up the coolant 22.....................................................
8 FAULT--TRACING 23..................................................
9 ORDERING SPARE PARTS 23..........................................
DIAGRAM 24............................................................
PUMP DATA 28..........................................................
COOLING CARACTERISTIC 29...........................................
ORDERING NUMBER 30.................................................
ACCESSORIES 31.......................................................
-- 1 5 --
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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source MechT ig C2002i from serial number 652 (2006 w.52) are constructed and tested in
compliance with the standard EN 60974--1 /--2 /--3 /--5 and EN 60974--10 in accordance with the re-
quirements of directive (2006/95EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2006--12--15
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
GB
-- 1 6 --
dp02d1ea
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is s afe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect y our ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide yo u with all necessary welding protection an d accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
Do not use the power source for thawing frozen pipes.
WARNING!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with no rma l waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
GB
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dp02d1ea
3 INTRODUCTION
MechTig C2002i is a welding power source intended for mechanized TIG welding.
ESAB’s accessories for the product can be found on page 31.
3.1 Equipment
The power source is supplied with:
S instruction m anual for the welding power source
S instruction manual for the control panel
S 5 m return cable
S terminating resistor.
3.2 Control panel WO 100
See the separate instruction manual for a detailed description of the control panel.
4 TECHNICAL DATA
MechTig C2002i
Mains voltage 230 V, ±10%, 1∼ 50/60 Hz
Primary current I
max
34 A
Setting range 4 A -- 200 A
Permitted load
25% duty cycle
35% duty cycle
60 % duty cycle
100% duty cycle
200 A / 18 V
180 A / 17 V
140 A / 15.5 V
110A/14.5V
Power factor at maximum current 0,62
Efficiency at maximum current 75 %
Open --circuit voltage 71 -- 78 V
Operating temperature -- 1 0 t o + 4 0 ˚C
T ransportation temperature -- 2 5 t o + 5 5 ˚C
Constant A--weighted sound pressure <70dB
GB
-- 1 8 --
dp02d1ea
MechTig C2002i
Dimensions lxwxh 470 x 479 x 472 mm
Weight 30 kg
Enclosure class IP 23
Application class
Cooling unit
Cooling power
at 50 Hz
at 60 Hz
670 W at 40˚C temp. difference and flow 1.0 l/min
650 W at 40˚C temp. difference and flow 1.0 l/min
Type of cooling 50 % water / 50% monoethylene glycol
Coolant quantity 2.0 l
Maximum water flow
at 50 Hz
at 60 Hz
1.22 l/min
1.44 l/min
Maximum water pressure
at 50 Hz
at 60 Hz
0.32 MPa (3.2 bar)
0.42 MPa (4.2 bar)
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 I NSTALLATION
The installatio n must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’ s responsibility to take adequate precautions.
GB
-- 1 9 --
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5.1 Lifting instructions
5.2 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.3 Mains power supply
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating. A protective earth connection must
be made in accordance with r egulations.
Recommend ed fuse sizes and minimum cable area
MechTig C2002i
Mains voltage 230 V 1 μ 50/60 Hz
Mains cable area 3G2.5mm
2
Phase current IRMS 17.2 A
Fuse
anti--surge
type C MCB
20 A
25 A
Welding cable area 25 mm
2
NOTE! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
5.4 Connecting the terminating resistor
To avoid communication interference, the remote socket must be fitted with a
terminating resistor, when a remote control unit is not connected.
GB
-- 2 0 --
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 15. Read through before you start using the equipment!
6.1 Connections and control devices
1 Connection for start gas in
2 Connection for weld gas in
3 Connection for root gas in
4 Switch for mains power
5 Rating plate for connection data
6 Control panel,
see separate instruction manual
7 Gas flow meter
8 Printer
9 USB connection, see point 6.3.
10 Connection for documentation system
WMS 4000
11 Connection (CAN) for remote control unit,
terminating resistor or welding station A25
12 Connection for wire feed
13 Root gas connection out
14 Weld and start gas connection out
15 Connection for rotation
16 Connection for coolant from tube welding
tool RED
17 Connection with ELP* for coolant to the
tube welding tool BLUE
18 Topping up with coolant
19 Connection for welding current (--)
20 Connection for manual TIG torch
21 Return cable connection (+)
*ELP = ESAB Logic Pump, see point 6.4.
6.2 Gas flow meter
NOTE! To achieve the correct flow, the flow must be measured at the tool.
The flow meter is calibrated for Argon gas at 4 bar pressure. The gas flow obtained
from the tool can vary depending on the connected tool. If other pressures or gases
are used, the gas flow must be measured at the workpiece.
ESAB recommends that a pressure regulator set for 4 bar is used.
GB
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ESAB MechTig C2002i Aristo MechTig C2002i User manual

ESAB
Brand
ESAB
Model
MechTig C2002i Aristo MechTig C2002i
Category
Welding System
Type
User manual
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