ESAB Professional 200 Caddy User manual

Brand: ESAB

Model: Professional 200 Caddy

Category: Welding System

Type: User manual

This manual is also suitable for

Professional 200 Caddy®

The ESAB Professional 200 Caddy® is a versatile welding rectifier that offers precise welding performance for MMA welding and TIG welding with lift arc ignition. With its advanced inverter technology, it delivers fast arc ignition, stable arc characteristics, and precise current control, making it suitable for welding various metals, including mild steel, stainless steel, and cast iron.

Valid for serial no. 632--xxx--xxxx0468 964 227 060814

Professional 200

Caddyt

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 10..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 6.......................................................

3 Òåõíè÷å ñ êèå äàííûå 6..............................................

3.1 Ñîñòàâ îáîðóäîâàíèÿ 7....................................................

3.2 Îáëàñòü ïðèìåíåíèÿ 7.....................................................

4ÓÑÒÀÍÎÂÊÀ 7.......................................................

4.1 Ðàáî÷åå ìåñòî 7...........................................................

4.2 Ïîäêëþ÷åíèå 7............................................................

5 ÝÊÑÏËÓÀÒÀÖÈß 8..................................................

5.1 Çàùèòà îò ïåðåãðóçîê 8....................................................

6 Òåõíè÷å ñêîå îáñëóæèâàíèå 8.......................................

6.1 ×èñòêà 8...................................................................

7 ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 9...............................

8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 9.......................................

ÑÕÅÌÀ 18..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 19.....................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 20........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 21...........................

bh11d1ra -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

bh11d1ra -- 5 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.

Âíèìàíèå!

Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñê ëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.

ÂÍÈÌÀÍÈÅ!

bh11d1ra -- 6 --

2 ÂÂÅÄÅÍÈÅ

Âûïðÿìèòåëü Professional 200 - ÿâëÿåòñÿ òðàíçèñòîðíî-óïðàâëÿåìûì

èñòî÷íèêîì ïèòàíèÿ, ïðåäíàçíà÷åííûì äëÿ ðó÷íîé äóãîâîé ñâàðêè (ÌÌÀ), à

òàêæå äëÿ ñâàðêè íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðã îíà (TIG) ñ

âîçáóæäåíèåì äóãè ìåòîäîì êàñàíèÿ è îòðûâà.

Ïðèìåíåíèå ñîâðåìåííîé ýëåêòðîíèêè, â òîì ÷èñëå è èíâåðòîðíîé

òåõíîëîãèè, ïîçâîëèëî, íàðÿäó ñ äðóãèìè ïðåèìóùåñòâàìè, îáåñïå÷èòü

áûñòðóþ íàñòðîéêó ïðîöåññà è ïðîâåäåíèå âûñîêîêà÷åñòâåííîé ñâàðêè, à

òàêæå ïîçâîëèëî óìåíüøèòü âåñ è ãàáàðèòû óñòàíîâêè. Ðåìåíü ñëóæèò äëÿ

óäîáñòâà ïåðåíîñà âûïðÿìèòåëÿ íà ïëå÷å ñâàðùèêà è â êà÷åñòâå ðó÷êè â

çàïðàâëåííîì âèäå.

Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 21.

3 Òåõíè÷åñêèå äàííûå

Professional 200

Ìàêñ. ñèëà òîêà/ íàïðÿæåíèå:

ïðè ÏÂ 35%

ïðè ÏÂ 60%

ïðè ÏÂ 100%

200A/28 V

150A/26 V

115 A / 2 5 V

Ïðåäåëû ðåãóëèðîâàíèÿ áåññòóïåí÷àò î 5-200A

Íàïðÿæåíèå õîëîñòîã î õîäà 50-80 V

Ñåòåâîå ïèòàíèå:

íàïðÿæåíèå

ïî òðåáëÿåìûé òîê

ïðåäîõðàíèòåëü

êàáåëü ïèòàíèÿ

(ñå÷åíèå)

400 V

10A

16A

4x1,5 ìì

Êëàññ çàùèòû IP 23

Êëàññ ïðèìåíåíèÿ

Ìàññà ïðèáë. 11 kg

*Ïðè ñâàðî÷íîì òîêå ìåíåå 100À äîñòàòî÷åí ïðåäîõðàíèòåëü 10A.

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.

Ñâàðî÷íûé èñòî÷íèê îòâå÷àåò òðåáîâàíèÿì IEC 974-1

Ñå÷åíèå êàáåëÿ ñîîòâåòñòâóåò jâåäñêèì íîðìàì.

bh11d1ra -- 7 --

3.1 Ñîñòàâ îáîðó äîâàíèÿ

Âûïðÿìèòåëü Professional 200 èìååò ðàçú¸ì äëÿ ï óëüòà äèñòàíöèîííîãî

óïðàâëåíèÿ, ðàáîòà êîòîðîãî àêòèâèðóåòñÿ àâòîìàòè÷åñêè ïðè åãî

ïîäê ëþ÷åíèè.

Âíèìàíèå! Äëÿ àâòîçàïóñêà äèñòàíöèîííîãî óïðàâëåíèÿ ê îíò àêòû L è M áëîêà

ÄÓ äîëæíû áûòü ñîåäèíåíû.

Â êîìïëåêò ïîñòàâêè Professional 200 âõîäèò: 3 ì ñåòåâîãî êàáåëÿ, ïî 5ì

ñâàðî÷íîãî è âîçâðàòíîãî êàáåëÿ ñ ðàçú¸ìàìè òèïà ÎÊÑ äëÿ áûñòðîé ñìåíû

ïîëÿðíîñòè.

Çàâîäñêîé íîìåð èçãîòîâèò å ëÿ óêàçàí íà ôèðìåííîé òàáëè÷êå.

3.2 Îáëàñòü ïðèìåíåíèÿ

Professional 200 ïðåäíàçíà÷åí äëÿ ñâàðêè íà ïîñòîÿííîì òîêå áîëüøèíñòâà

ìàëîóãëåðîäèñòûõ, ëåãèðîâàííûõ, íåðæàâåþùèõ ñòàëåé è ÷óãóíà.

Professional 200 ïîçâîëÿåò èñïîëüçîâàòü øòó÷íûå ýëåêòðîäû îò j1.6 äî j 4.0

ìì.

Ñâàðêà íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðãîíà (TIG)

TIG ñâàðêà îñîáåííî ýôôåêòèâíà ïðè âûñîêèõ òðåáîâàíèÿõ ê êà÷åñòâó

ñâàðíîãî øâà, à òàêæå ïðè ñâàðêå òîíêîëèñòîâûõ êîíñòðóêöèé. Äëÿ ñâàðêè

ìåòîäîì TIG óñòàíîâêó Professional 200 íåîáõîäèìî äîîñíàñòèòü: ãîðåëêîé TIG

ñ ãàçîâûì êëàïàíîì, áàëëîíîì Ar, ðåãóëÿòîðîì Ar, âîëüôðàìîâûì

íåïëàâÿùèìñÿ ýëåêòðîäîì è ïðè íåîáõîäèìîñòè ïðèñà äî÷íûìè ïðó òêàìè.

Äóãà âîçáóæäàåòñÿ çà ñ÷¸ò êàñàíèÿ è îòðûâà ýëåêòðîäà îò èçäåëèÿ.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

4.1 Ðàáî÷åå ìåñòî

Óñòàíîâêà äîëæíà ðàñïîëàãàòüñÿ â óäîáíîì äëÿ ðàáîòû ìåñòå, íå ïåðåêðûâàÿ

äîñòóïà âîçäóõà â âåíòèëÿöèîííûå ñå÷åíèÿ.

4.2 Ïîäêëþ÷åíèå

Ïðè èñïîëüçîâàíèè ïîëíîé ìîùíîñòè âûïðÿìèòåëÿ äîñòàòî÷íî óñòàíîâèò

ïðåäîõðàíèòåëü íà 10 À. (ñòàíäàðòíûé ïðåäîõðàíèòåëü ðàçúåìà ñåòè

íàïðÿæåíèåì 400 V - 16 À).

Âûïðÿìèòåëè Professional 200 èìåþò óñòðîéñòâî êîìïåíñàöèè êîëåáàíèé

íàïðÿæåíèÿ ïèòàþùåé ñåòè: ïðè êîëåáàíèÿõ íàïðÿæåíèÿ ïèòàþùåé ñåòè 10%,

êîëåáàíèÿ âûõîäíîãî íàïðÿæåíèÿ îñòàåòñÿ â ï ðåäåëàõ 0,2%.

Professional 200 ïèòàåòñÿ íàïðÿæåíèåì 400V, òðåõôàçíîã î ò îêà. ×àñòîòà ñåòè

50-60 Hz.

bh11d001

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5ÝÊÑÏËÓÀÒÀÖÈß

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

Ñåòåâîé âûêëþ÷àòåëü ðàñïîëîæåí íà çàäíåé ïàíåëè Professional

200. Ïðè âêëþ÷åííîì ïèòàíèè íà ïåðåäíåé ïàíåëè çàãîðàåòñÿ

áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà.

1. Æåëòàÿ èíäèêàòîðíàÿ ëàìïî÷êà

2. Óñòàíîâêà âåëè÷èíû ñâàðî÷íîãî òîêà â ïðåäåëàõ 3-140A.

3. Áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà.

4. Ðàçúåì äèñòàíöèîííîãî óïðàâëåíèÿ.

Âåëè÷èíà ñâàðî÷íîãî íàïðÿæåíèÿ óñòàíàâëèâàåòñÿ ðóêîÿòêîé,

ðàñïîëîæåííîé íà ïåðåäíåé ïàíåëè.

Âíèìàíèå!

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî ðåê îìåíäóåìûå ñå÷åíèÿ ñâàðî÷íîãî è

âîçâðà òíîãî êàáåëÿ (íå ìåíåå 25 ìì

)

(Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé).

5.1 Ç àùèòà îò ïåðåãð óçîê

Äëÿ çàùèòû îò ïåðåãðåâà âûïðÿìèòåëè Professional 200 èìååò âñòðîåííîå

òåðìîðåëå, ñðàáàòûâàþùåå ïðè ïðåâûøåíèè òå ìïåðà òóðû âûøå äîïóñòèìîé

âåëè÷èíû. Ïðè ýòîì îáåñòî÷èâàþòñÿ ñâàðî÷íûå êàáåëè è çàãîðàåòñÿ

îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà. Ïðè ïîíèæåíèè òåìïåðàòóðû òåðìîðåëå

àâòîìàòè÷åñêè âêëþ÷àåò âûïðÿìèòåëü.

6 Òåõíè÷åñêîå îáñëóæèâàíèå

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

Ã àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòå ëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî

ïîäãîòîâëåííûì ïåðñîíàëîì.

Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),

èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.

6.1 ×èñòêà

Professional 200 òðåáóåò ìèíèìàëüíîãî îáñëóæèâàíèÿ. Îáû÷íî îíî ñâîäèòñÿ ê

ðåãóëÿðíîé ÷èñòêå ôèëüòðà, ðàñïîëîæåííîãî íà ïåðåäíåé ïàíåëè î÷èñòè

âûïðÿìèòåëÿ ðàç â ãîä ïðîäóâêîé ñæàòûì âîçäóõîì.

Ïðè ðàáîòå âûïðÿìèòåëÿ â çàãðÿçíåííûõ èëè ïûëüíûõ óñëîâèÿõ ÷èñòêó

ïðîâîäÿò ÷àùå. Ðåøåòêà ôèëüòðà ñíèìàåò ïóòåì åå î òæ àòèÿ (âñò àâèâ â ùåëü

ðåøåòêè îòâåðòêó, íàïðèìåð) è ïåðåìåùåíèÿ åå îñòîðîæíî ââåðõ.

bh11d1ra -- 9 --

7 ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Âèä íåèñïðàâíîñòè Ìåðû ïî èõ óñòðàíåíèþ

Íå âîçáóæäàåòñÿ äóãà îò ñâàðî÷íîãî

èñòî÷íèêà ïèòàíèÿ

S Óá åäèòåñü, ÷òî ñåòåâîé âûêëþ÷àòåëü

âê ëþ÷åí.

S Ïðîâåðüòå ïðàâèëüíîñòü ñîåäèíåíèÿ

ñâàðî÷íûõ êàáåëåé.

S Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî

òîêà óñòàíîâëåíà ïðàâèëüíî.

Â ïðîöåññå ñâàðêè ïðîèçîøëî îòêëþ÷åíèå

èñòî÷íèêà ïèòàíèÿ.

S Ïðîâåðüòåíåðàáîòàëîëèòåðìîðåëå

(çàãîðåëàñü îðàíæåâàÿ ëàìïà íà

ïåðåäíåé ïàíåëè).

S Ïðîâåðüòå ïðåäîõðàíèòåëü.

Òåðìîðåëå ñðàáàòûâàåò î÷åíü ÷àñòî. S Ïðîâåðüòåíåçàáèòëèâîçäóøíûé

ôèëüòð.

S Óáåäèòåñü, ÷òî ñâàðêà íå âåëàñü íà

çàâûøåííûõ ðåæèìàõ. (ïåðåãðóçêà

èñòî÷íèêà ïèòàíèÿ).

Íèçêîå êà÷åñòâî ñâàðêè. S Ïðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ

ñâàðî÷íûõ êàáåëåé.

S Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî

òîêà óñòàíîâëåíà ïðàâèëüíî.

S Ïðîâåðüòå ñîñòîÿíèå øòó÷íûõ

ýëåêòðîäîâ.

8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 0 --

TOCe

1 DIRECTIVE 11........................................................

2SAFETY 11...........................................................

3 INTRODUCTION 13...................................................

4 TECHNICAL DATA 13.................................................

4.1 Equipment 14................................................................

4.2 Field of application 14.........................................................

5 INSTALLATION 14....................................................

5.1 Placing 14...................................................................

5.2 Connection 15...............................................................

6 OPERATION 15.......................................................

6.1 Overload protection 15........................................................

7 MAINTENANCE 15....................................................

7.1 Cleaning 16.................................................................

8 FAULT TRACING 16...................................................

9 ORDERING OF SPARE PARTS 16......................................

DIAGRAM 18............................................................

ORDERING NUMBER 19.................................................

SPARE PARTS LIST 20...................................................

ACCESSORIES 21.......................................................

-- 1 1 --

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source Professional 200 from serial number 632 complies with standard IEC/EN 60974--1,

in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with

standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and add-

endum (93/68/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2006--08--11

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 1 2 --

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide yo u with all necessary welding protection an d accessories.

This product is solely intended for arc welding.

WARNING!

Read and understand the instruction manual before installing

or operating.

Do not use the power source for thawing frozen pipes.

WARNING!

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 1 3 --

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3 INTRODUCTION

The Professional 200 are one transistor controlled welding power source designed

for welding with coated electrodes and for TIG welding (touch start).

The advanced electronics provide rapid control response, low power demand and

excellent welding characteristics. Inverter technology contributes to low weight and

compact dimensions of the units.

The rounded slimline shape of the unit m akes it comfortable to carry. T he strap can

be folded to serve as a carrying handle, or fully extended to serve as a shoulder

strap.

ESAB’s accessories for the product can be found on page 21.

4 TECHNICAL DATA

Professional 200

Performance:

at 35% duty cycle

at 60%

at 100%

200A/28 V

150A/26 V

115A/25 V

Setting range continuously variable 5--200A

Open circuit voltage 50--80 V

Mains supply:

voltage

primary current

fuse

mains cable, area

400 V

10A

16A

4x1,5 mm

Enclosure class IP 23

Application class

Weight approx. 11 kg

*When welding below 100A a 10A slow fuse is adequate.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

Welding power source complies with IEC 974--1

Power cable rating complies with Swedish regulations.

-- 1 4 --

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4.1 Equipment

Professional 200 is equipped with a remote control socket which activates automati-

cally when a remote control device is connected.

NOTE! The contact pins L and M must be strapped in the remote device’s connec-

tioncableforautomaticactivationtofunction.Theinverterissuppliedwitha3meter

long mains cable.

Professional 200 is delivered with 5 meter long welding and return cables. These are

attached to cable connectors allowing quick change of polarity.

The manufacturer’s serial number is stamped on the r ating plate.

4.2 Field of application

Professional 200 supply direct current, which allows you to weld most alloyed and

non--alloyed steels, stainless steels and cast iron. .

With the Professional 200 you can use coated electrodes from ∅1.6 m m to

∅ 4,0 mm.

Tig--welding

TIG welding is particularly useful when high quality standards are required and when

welding thin sheet.

Before using the Professional 200 for TIG welding it must be equipped with:

S a TIG torch and gas valve

S a cylinder of argon

S an argon regulator

S tungsten electrodes

S suitable filler metal, if necessary.

The best method to use is the touch start, where you gently stroke the tungsten

electrode against the workpiece to establish the arc.

5 I NSTALLATION

The installatio n must be executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’ s responsibility to take adequate precautions.

5.1 Placing

Place the machine so that there is nothing to prevent the cooling air from passing

through it.

-- 1 5 --

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5.2 Connection

To get maximum performance from the Professional 200 a 10A fuse is adequate.

(400 V sockets normally have 16A fuses).

The Professional 200 both have mains voltage compensation, which means that

¦10% fluctuation in the supply voltage produces only ¦0.2% variation in the

welding voltage.

Professional 200 is intended for 400V, 3 phase supplies. It can be used with 50 Hz or

60 Hz supplies.

6OPERATION

General safety regulations for the handling of the equipment can be found on

page 11. Read through before you start using the equipment!

The power switch is at the rear of the Professional 200. T he white lamp on the front

will glow when the power is on.

1. Yellow lamp

2. Welding current control 3-140A

3. White lamp

4. Remote control socket

The current is adjusted using the knob on the front.

Important!

Only use t h e accompanying weld ing cable an d return cable,

with a cross--sectional area of 25 mm@. (See list of spare parts

for order number).

6.1 Overload protection

To save you worrying about overloading the Professional 250 it has a thermal

cut--out that will trip before the temperatu re becomes too high. You can tell when the

rectifier has been overloaded because the yellow light comes o n and it will no longer

be possible to weld.

7 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself

attempts any work in the product during the guarantee period in order to rectify any

faults.

Maintenance must be executed by a professional.

Only those persons who have appropriate electrical knowledge (authorized

personnel) may remove the safety plates.

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-- 1 6 --

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7.1 Cleaning

Professional 200 requires a minimum of maintenance. Normally it is sufficient to blow

the unit clean with dry compressed air once a year, and clean the filter in the front

regularly.

If the unit is used in a d irty or dusty environment it should be cleande more often.

The filter is released by inserting, e.g. a screwdriver, in the grille’s slots and prising it

gently upwards.

8 FAULT TRACING

Type of fault Measure

No arc is generated by

the welding power

source.

S Make sure the mains switch is on.

S Check that the welding and return cables are properly connected.

S Make sure the welding current set is correct.

The welding current is

interrupted in the

course of welding.

S Check if the thermal cut--out has tripped (the orange indicating lamp

on the front panel is on).

S Check the mains fuse.

The thermal cut--out

trips frequently.

S Check that the filter is not packed with dust.

S Check that the ratings of the welding power source have not been

exceeded (overload of the power source).

Poor welding result. S Check that the welding and return cables are properly connected.

S Make sure the welding current set is correct.

S Check that there is nothing wrong with the electrodes.

9 ORDERING OF SPARE PARTS

Repair and electrical work should be performed by an authorized ESAB serviceman.

Use only ESAB original spare and wear parts.

Professional 200 is designed and tested in accordance with the international and Euro-

pean standards IEC/EN 60974--1 and EN 60974--10. It is the obligation of the service

unit which has carried out the service or repair work to make sure that the product still

conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of

this publication.

-- 1 7 --

Edition 060814

Diagram Ñõåìà

-- 1 8 --

bh11e1 1a

Professio n a l 200

Edition 060814

Ordering number Íîìåð çàêàçà

-- 1 9 --

bh11o1 1a

Ordering no. Denomination Type

0468 020 881 Welding power source Professional 200

0468 964 990 Spare parts list Professional 200

Professio n a l 200

Edition 060814

Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé

-- 2 0 --

bh11s11a

Item

Qty Ordering no. Denomination

1 1 0468 462 001 Filter

2 1 0467 796 001 Grill

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ESAB Professional 200 Caddy User manual

Brand: ESAB

Model: Professional 200 Caddy

Category: Welding System

Type: User manual

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Professional 200 Caddy®

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