Makita HS300D User manual

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GB Cordless Circular Saw Instruction manual
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HS300D
011325
5
ENGLISH (Original instructions)
Explanation of general view
SPECIFICATIONS
Due to our continuing program of research and development, the specifications herein are subject to change without
notice.
•Specifications and battery cartridge may differ from country to country.
•Weight, with battery cartridge, according to EPTA-Procedure 01/2003
Symbols
END004-5
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
... Read instruction manual.
Intended use
ENE028-1
The tool is intended for performing lengthways and
crossways straight cuts and mitre cuts with angles in
wood while in firm contact with the workpiece.
General Power Tool Safety
Warnings
GEA006-2
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
Personal Safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
1. Battery cartridge
2. Button
3. Clamping screw
4. Depth guide
5. Bevel scale plate
6. Cutting line
7. Lock-off lever
8. Switch trigger
9. Shaft lock
10. Hex wrench
11. Hex bolt
12. Outer flange
13. Saw blade
14. Inner flange
15. Protrusion
16. Protrusion (bigger side)
17. Dust nozzle (accessory)
18. Screw
Model HS300D
Blade diameter 85 mm
Max. Cutting depth
at 90° 25.5 mm
at 45° 16.5 mm
No load speed (min
-1
)1,400
Overall length 300 mm
Net weight 1.5 kg
Rated voltage D.C. 10.8 V
6
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
11. Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
12. Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch
on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
16. If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used. Use of dust
collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
18. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
19. Disconnect the plug from the power source and/or
the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
20. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
21. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool's operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used
with another battery pack.
25. Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
26. When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws or other small metal objects, that
can make a connection from one terminal to
another. Shorting the battery terminals together may
cause burns or a fire.
27. Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
SERVICE
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.
29. Follow instruction for lubricating and changing
accessories.
30. Keep handles dry, clean and free from oil and
grease.
CORDLESS CIRCULAR SAW
SAFETY WARNINGS GEB077-4
Cutting procedures
1. DANGER: Keep hands away from cutting area
and the blade. Keep your second hand on
auxiliary handle, or motor housing. If both hands
are holding the saw, they cannot be cut by the blade.
2. Do not reach underneath the workpiece. The guard
cannot protect you from the blade below the
workpiece.
3. Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
4. Never hold piece being cut in your hands or
across your leg. Secure the workpiece to a stable
platform. It is important to support the work properly
to minimize body exposure, blade binding, or loss of
control.
A typical illustration of proper hand support and
workpiece support. (Fig. 1)
5. Hold the power tool by insulated gripping surfaces
only, when performing an operation where the
cutting tool may contact hidden wiring. Contact
with a “live” wire will also make exposed metal parts of
7
the power tool “live” and could give the operator an
electric shock.
6. When ripping, always use a rip fence or straight
edge guide. This improves the accuracy of cut and
reduces the chance of blade binding.
7. Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades
that do not match the mounting hardware of the saw
will run eccentrically, causing loss of control.
8. Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance and
safety of operation.
Kickback causes and related warnings
–kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to
lift up and out of the workpiece toward the operator;
when the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction
drives the unit rapidly back toward the operator;
if the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into the
top surface of the wood causing the blade to climb out
of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
9. Maintain a firm grip with both hands on the saw
and position your arms to resist kickback forces.
Position your body to either side of the blade, but
not in line with the blade. Kickback could cause the
saw to jump backwards, but kickback forces can be
controlled by the operator, if proper precautions are
taken.
10. When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the
saw motionless in the material until the blade
comes to a complete stop. Never attempt to
remove the saw from the work or pull the saw
backward while the blade is in motion or kickback
may occur. Investigate and take corrective actions to
eliminate the cause of blade binding.
11. When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is
binding, it may walk up or kickback from the workpiece
as the saw is restarted.
12. Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag
under their own weight. Supports must be placed
under the panel on both sides, near the line of cut and
near the edge of the panel.
To avoid kickback, do support board or panel near
the cut. (Fig. 2)
Do not support board or panel away from the cut.
(Fig. 3)
13. Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
14. Blade depth and bevel adjusting locking levers
must be tight and secure before making cut. If
blade adjustment shifts while cutting, it may cause
binding and kickback.
15. Use extra caution when sawing into existing walls
or other blind areas. The protruding blade may cut
objects that can cause kickback.
16. ALWAYS hold the tool firmly with both hands.
NEVER place your hand or fingers behind the saw.
If kickback occurs, the saw could easily jump
backwards over your hand, leading to serious
personal injury. (Fig. 4)
17. Never force the saw. Push the saw forward at a
speed so that the blade cuts without slowing.
Forcing the saw can cause uneven cuts, loss of
accuracy, and possible kickback.
Lower guard function
18. Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does
not move freely and close instantly. Never clamp
or tie the lower guard into the open position. If saw
is accidentally dropped, lower guard may be bent.
Raise the lower guard with the retracting handle and
make sure it moves freely and does not touch the
blade or any other part, in all angles and depths of cut.
19. Check the operation of the lower guard spring. If
the guard and the spring are not operating
properly, they must be serviced before use. Lower
guard may operate sluggishly due to damaged parts,
gummy deposits, or a build-up of debris.
20. Lower guard may be retracted manually only for
special cuts such as “plunge cuts” and
“compound cuts”. Raise lower guard by retracting
handle and as soon as blade enters the material,
the lower guard must be released. For all other
sawing, the lower guard should operate automatically.
21. Always observe that the lower guard is covering
the blade before placing saw down on bench or
floor. An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in its path.
Be aware of the time it takes for the blade to stop after
switch is released.
22. To check lower guard, open lower guard by hand,
then release and watch guard closure. Also check
to see that retracting handle does not touch tool
housing. Leaving blade exposed is VERY
DANGEROUS and can lead to serious personal injury.
Additional safety warnings
23. Use extra caution when cutting damp wood,
pressure treated lumber, or wood containing
knots. Maintain smooth advancement of tool without
decrease in blade speed to avoid overheating the
blade tips.
24. Do not attempt to remove cut material when blade
is moving. Wait until blade stops before grasping
cut material. Blades coast after turn off.
25. Avoid cutting nails. Inspect for and remove all
nails from lumber before cutting.
26. Place the wider portion of the saw base on that
part of the workpiece which is solidly supported,
not on the section that will fall off when the cut is
made. As examples, Fig. 5 illustrates the RIGHT
8
way to cut off the end of a board, and Fig. 6 the
WRONG way. If the workpiece is short or small,
clamp it down. DO NOT TRY TO HOLD SHORT
PIECES BY HAND! (Fig. 5 & 6)
27. Before setting the tool down after completing a
cut, be sure that the lower guard has closed and
the blade has come to a complete stop.
28. Never attempt to saw with the circular saw held
upside down in a vise. This is extremely
dangerous and can lead to serious accidents.
(Fig. 7)
29. Some material contains chemicals which may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follow material supplier safety data.
30. Do not stop the blades by lateral pressure on the
saw blade.
31. Always use blades recommended in this manual.
Do not use any abrasive wheels.
32. Keep blade sharp and clean. Gum and wood pitch
hardened on blades slows saw and increases
potential for kickback. Keep blade clean by first
removing it from tool, then cleaning it with gum and
pitch remover, hot water or kerosene. Never use
gasoline.
33. Wear a dust mask and hearing protection when
use the tool.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to safety
rules for the subject product. MISUSE or failure to
follow the safety rules stated in this instruction
manual may cause serious personal injury.
IMPORTANT SAFETY
INSTRUCTIONS
ENC009-1
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter,
stop operating immediately. It may result in a risk
of overheating, possible burns and even an
explosion.
4. If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a container
with other metal objects such as nails, coins,
etc.
(3) Do not expose battery cartridge to water or
rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it is
severely damaged or is completely worn out. The
battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the battery
cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool down before charging it.
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
(Fig. 8)
CAUTION:
Always switch off the tool before installing or removing
of the battery cartridge.
Hold the tool and the battery cartridge firmly when
installing or removing battery cartridge. Failure to
hold the tool and the battery cartridge firmly may cause
them to slip off your hands and result in damage to the
tool and battery cartridge and a personal injury.
To remove the battery cartridge, withdraw it from the tool
while pressing the buttons on both sides of the cartridge.
To i ns tal l th e b at te ry c ar t r idge , ho l d it s o t h a t t he ba tt ery
cartridge front shape fits to that of the battery installment
opening and slip it into place. Insert it all the way until it
locks in place with a little click.
CAUTION:
Always insert the battery cartridge all the way until it
locks in place. If not, it may accidentally fall out of the
tool, causing injury to you or someone around you.
Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being inserted
correctly.
Battery protection system
The tool is equipped with a battery protection system. This
system automatically cuts off power to the motor to extend
battery life.
9
The tool will automatically stop during operation if the tool
and/or battery are placed under one of the following
conditions:
•Overloaded:
The tool is operated in a manner that causes it to
draw an abnormally high current.
In this situation, release the switch trigger on the tool
and stop the application that caused the tool to
become overloaded. Then pull the switch trigger
again to restart.
•Low battery voltage:
The remaining battery capacity is too low and the tool
will not operate. If you pull the switch trigger, the
motor runs again but stops soon. In this situation,
remove and recharge the battery.
Adjusting depth of cut (Fig. 9)
CAUTION:
After adjusting the depth of cut, always tighten the
clamping screw securely.
Loosen the clamping screw on the depth guide and move
the base up or down. At the desired depth of cut, secure
the base by tightening the clamping screw.
For cleaner, safer cuts, set cut depth so that no more than
one blade tooth projects below workpiece. Using proper
cut depth helps to reduce potential for dangerous
KICKBACKS which can cause personal injury.
Bevel cutting (Fig. 10)
Loosen the clamping screw on the bevel scale plate on
the front of the base. Set for the desired angle (0° - 45°)
by tilting accordingly, then tighten the clamping screw
securely.
Sighting (Fig. 11)
For straight cuts, align the A position on the front of the
base with your cutting line. For 45° bevel cuts, align the B
position with it.
Switch action (Fig. 12)
CAUTION:
•Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
Do not pull the switch trigger hard without pressing the
lock-off lever. This can cause switch breakage.
To p re v en t t h e sw i t ch t ri gg e r fr om bein g a c c ide nt all y
pulled, a lock-off lever is provided. To start the tool, slide
the lock-off lever and pull the switch trigger. Release the
switch trigger to stop.
WARNING:
For your safety, this tool is equipped with lock-off lever
which prevents the tool from unintended starting.
NEVER use the tool if it runs when you simply pull the
switch trigger without pressing the lock-off lever.
Return tool a MAKITA service center for proper repairs
BEFORE further usage.
NEVER tape down or defeat purpose and function of
lock-off lever.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
Removing or installing saw blade (Fig. 13)
CAUTION:
Be sure the blade is installed with teeth pointing up at
the front of the tool.
Use only the Makita wrench to install or remove the
blade.
To r em ov e th e bl ad e, p re ss t he sh af t loc k fu lly s o t hat th e
blade cannot revolve and use the wrench to loosen the
hex bolt counterclockwise. Then remove the hex bolt,
outer flange and blade. (Fig. 14)
To i ns tal l th e b la de , f o l lo w t h e re mo v al pr oc ed ur e in
reverse. BE SURE TO TIGHTEN THE HEX BOLT
CLOCKWISE SECURELY. (Fig. 15)
NOTE:
If a inner flange is removed by chance, install the inner
flange so that its protrusion (bigger side) faces inside
as shown in the figure.
When changing blade, make sure to also clean upper and
lower blade guards of accumulated sawdust. Such efforts
do not, however, replace the need to check lower guard
operation before each use.
Hex wrench storage (Fig. 16)
When not in use, store the hex wrench as shown in the
figure to keep it from being lost.
Connecting a vacuum cleaner (Fig. 17 &
18)
When you wish to perform clean cutting operation,
connect a Makita vacuum cleaner to your tool. Install the
dust nozzle (accessory) on the tool using the screw. Then
connect a hose of the vacuum cleaner to the dust nozzle
as shown in the figure.
OPERATION
CAUTION:
Be sure to move the tool forward in a straight line
gently. Forcing or twisting the tool will result in
overheating the motor and dangerous kickback,
possibly causing severe injury.
NOTE:
When the battery cartridge temperature is low, the tool
may not work to its full capacity.
At this time, for example, use the tool for a light-duty
cut for a while until the battery cartridge warms up as
high as room temperature. Then, the tool can work to
its full capacity. (Fig. 19)
Hold the tool firmly. The tool is provided with both a front
grip (motor housing) and rear handle. Use both to best
grasp the tool. If both hands are holding saw, they cannot
be cut by the blade. Set the base on the workpiece to be
cut without the blade making any contact. Then turn the
tool on and wait until the blade attains full speed. Now
simply move the tool forward over the workpiece surface,
10
keeping it flat and advancing smoothly until the sawing is
completed.
To get clean cuts, keep your sawing line straight and your
speed of advance uniform. If the cut fails to properly follow
your intended cut line, do not attempt to turn or force the
tool back to the cut line. Doing so may bind the blade and
lead to dangerous kickback and possible serious injury.
Release switch, wait for blade to stop and then withdraw
tool. Realign tool on new cut line, and start cut again.
Attempt to avoid positioning which exposes operator to
chips and wood dust being ejected from saw. Use eye
protection to help avoid injury.
Rip fence (Guide rule) (optional
accessory) (Fig. 20)
The handy rip fence allows you to do extra-accurate
straight cuts. Simply slide the rip fence up snugly against
the side of the workpiece and secure it in position with the
screw on the front of the base. It also makes repeated
cuts of uniform width possible.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
To m ai nta in pro du ct S AFE T Y a nd RE LI AB IL IT Y, r epa ir s,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers, always
using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
•These accessories or attachments are recommended
for use with your Makita tool specified in this manual.
The use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•Saw blades
•Rip fence (Guide rule)
•Hex wrench 4
•Dust nozzle
•Makita genuine battery and charger
NOTE:
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
24
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