Dura Trel 11120 VICTORIAN ARBOR Assembly Instructions Manual

Type
Assembly Instructions Manual
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
#11120 VICTORIAN ARBOR
ASSEMBLY INSTRUCTIONS
TOOLS NEEDED
Drill with #2 Phillips drill bit or
Phillips Screwdriver
Hammer or Mallet
ARBOR SIDE PANEL ASSEMBLY
(Refer to Drawing 1) (Make 2)
On a clean flat surface lay two of 61” bent tubes down using the Drawing as your guide. Slide the horizontal cross
rails over bent tubes in the order shown on Drawing 1. Note: Bent tubes are marked with a black mark on
inside of tube to indicate top end.
(Refer to Drawing 2)
Lay one of the left posts so the routed holes are facing up and the pilot holes for screws are facing you. Insert the
horizontal cross rails from original assembly into the arbor post. Then add the bottom rail in the last routed hole of
post and slide the bent tubes into the outer holes of the bottom rail. Press the right post over the opposite ends of the
cross rails. Lay the panel flat, (make sure cross rails are completely in both posts) and fasten with 1 ¼" screws. Snap
the screw caps over the screw heads.
Stand arbor panel up and slide the straight tube through the center holes. Snap the 5/8” tube caps on top the tubes.
(Warming the caps in your hands or in warm water will make caps easier to apply.)
ARBOR TOP ASSEMBLY
(Refer to Drawing 3)
Set one of the panels on end and slide the end of each bent arbor top rail through the slots at the top of the arbor
posts. Slide the other panel over the opposite ends of the bent arbor top rails. (The screw caps on the side panels
should face the outside of the arbor.) Make sure the bent arbor top rails slide through the arbor posts so that two sets
of holes on bent rails are outside the side panel.
Note: Arbor is designed to measure 40” wide inside the posts; however, it can be expanded to 48” by leaving only
one tube on the outside of the panels.
ARBOR TOP – CROSS TUBES
Gently flex the 26 ¾” tubes and insert the center 7 tubes between the side panels, and then add the remaining 4 tubes
that go outside the side panels. Measure between the side panels for desired width and center the side panels between
the tubes. Fasten the center tube and the outer two tubes to the bent arbor top rails with ¾" screws. Fasten the
posts to the bent arbor top rails using 1 ¼" screws. Snap screw caps over screw heads.
Using the PVC Glue included; apply glue to the inside edges of the 7/8 x 1.5” molded caps and press onto the ends of
the bent arbor top rails, do the same for the 2 x 2” caps and set on the tops of the arbor posts. Arbor is now ready for
installation (See Ground Anchor Hardware Bag).
If you encounter missing or defective parts, please contact manufacturer direct at
toll free # below.
Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
PACKING LIST
PARTS CONTAINED:
QTY. PART NO.
PART DESCRIPTION
2 40202-84001L 2 x 2 x 84” LEFT POST
2 40202-84001R 2 x 2 x 84” RIGHT POST
4 47815-28000
x 1½ x 28” TOP/CENTER RAIL (holes in 2 sides)
2 47815-28001
x 1½ x 28” BOTTOM RAIL (holes in 1 side)
4 47815-18000C
x 1½ x 18” CENTER RAIL (holes in 2 sides, with caps)
2 60058-61000
x 61” TUBE
4 50058-56750
x 56¾” BENT TUBE
2 47815-61000
x 1½ x 61” ARBOR TOP
11 60034-26750
¾ x 26¾” TUBE
1 HWBAG-22GAA GROUND ANCHOR HARDWARE BAG
1 7GLUE-4OZCN PVC GLUE
Hardware Bag Includes:
4 7CAPS-7815E
x 1½” END CAP
4 7CAPS-0202P 2 x 2” POST CAP
6 7HDWR-58CAP
” ROUND CAP
16 7HDWR-K8125 1¼” KAPPET SCREW
6 7HDWR-K8034 ¾” KAPPET SCREW
22 7HDWR-K8000 KAPPET SCREW CAP
1 VICTORIAN ARBOR INSTRUCTIONS
NOTE: Some parts may be packed inside of others.
If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.
#11120 Victorian Arbor
Option 1 (soft ground)
Slide one 16” steel L-channel ground anchor
into bottom of each post. Slide ground anchor
up to bottom cross rail. Using two 1” self-
tapping white-head screws per post, screw
post to ground anchor (figure 1). When
fastening, use one screw per side where
ground anchor meets post. For added support
fasten screws with at least two inches vertically
between them.
Option 2 (hard ground)
Measure distances between posts and mark
ground accordingly. Pound 16” steel
L-channel ground anchors into ground
according to measurements and basic layout
(figure 2), leaving about 4 inches of ground
anchor exposed. When pounding into ground,
use block of wood to prevent ground anchor
from bending.
Slide arbor over ground anchors. Using two 1”
self-tapping white-head screws per post screw
post to ground anchor (figure 1). When
fastening, use one screw per side where
ground anchor meets post. For added support
fasten screws with at least two inches vertically
between them.
Option 3 (permanent installation)
Measure distances between posts and mark
ground accordingly. Dig holes 12” deep
according to measurements and basic layout
(figure 2). Fill with cement and place 16” steel
L-channel ground anchors in wet cement. Be
sure that ground anchors are straight and in
accordance with measurements of arbor posts.
Allow cement to dry. NOTE: There is very little
room for error with this installation method.
Slide arbor over ground anchors. Using two 1”
self-tapping white-head screws per post screw
post to ground anchor (figure 1). When
fastening, use one screw per side where
ground anchor meets post. For added support
fasten screws with at least two inches vertically
between them.
FIGURE 1
Ground Anchor
Assembly
FIGURE 2
Ground Anchor
Basic Installation Layout
2” sq. post arbor
ground anchor
Assembly & installation Instructions
Description Qty
16” L-channel Ground Anchor 4
1” Self-tapping White-head Screws 8
Parts List:
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7

Dura Trel 11120 VICTORIAN ARBOR Assembly Instructions Manual

Type
Assembly Instructions Manual

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