Hyundai i40 Saloon
Genuine Diesel
Servicing Guide
(Mar 2012 – Present)
Hyundai i40 Service Guide
Paul Nolan, Service Manager
Website: www.epmooney.ie
Call: 01 419 5800
Email: pnolan@epmooney.ie
We have compiled this i40 Diesel Servicing Guide to better help our customers understand
what goes into the servicing of their vehicle, breaking down the labour, parts & sundries which
are to be carried out on these vehicles.
Note: A Genuine Hyundai Service on diesel transmission vehicles is carried out every
30,000km / 2 years due to long-lasting parts that are used in the service. Owners should
remember that a Vehicle Health Check (VHC) should be carried out every year or every
15,000km in between servicing, which ever occurs first. See the table below to find out what
service type your vehicle is due and when:
What is your i40 due? When is it due?
VHC 15,000km / 12 Months
1
st
Service 30,000km / 24 Months
VHC 45,000km / 36 Months
2
nd
Service 60,000km / 48 Months
VHC 75,000km / 60 Months
3
rd
Service 90,000km / 72 Months
VHC 105,000km /84 Months
4
th
Service 120,000km / 96 Months
VHC 135,000km / 108 Months
5
th
Service 150,000km / 120 Months
VHC 175,000km / 132 Months
6
th
Service 180,000km / 144 Month
Service Details
Parts
Sundries
q Full Vehicle Health Check
q Replace engine oil & oil filter
q Inspect & Clear out Air box
q Replace Fuel Filter Check fuel lines, hoses
& connections.
q Inspect battery condition
q Check brake lines, hoses & connections
q Check operation of hand brake & adjust as
required
q Inspect & Top Up brake & clutch fluid
q Inspect Drive and Fan Belts Inspect brake
pads, callipers & discs
q Inspect suspension & steering components
q Inspect drive shafts including CV boots
q Check all tyre pressures & check for wear
q Inspect front suspension ball joints
q Check exhausts system for security & leaks
q Inspect air conditioning and heater systems
(if fitted)
q Inspect & Clean Out Cabin Air/Pollen Filter
q Inspect air conditioning refrigerant
q Software, Firmware & map updates as
required
q Add Windscreen Washer Fluid
q Complimentary Wash & Hoover
q Carry out final inspection & Road Test
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Engine Oils.
q Screen Wash
q Engine Fluids
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
Hyundai i40 (Diesel) – 1
st
30,000km / 24 Months Service
Service Details
Parts
Sundries
Hyundai i40 (Diesel) – 2
nd
60,000km / 48 Months Service
q Full Vehicle Health Check
q Replace engine oil & oil filter
q Inspect drive belts and adjust
q Replace air filter
q Replace Fuel Filter
q Check vapour hose and fuel filler cap
q Check fuel lines, hoses & connections
q Check cooling system for leaks & degree of
freezing.....°C
q Inspect battery condition
q Check brake lines, hoses & connections
q Check operation of hand brake & adjust as
required
q Inspect brake & clutch fluid
q Inspect brake pads, callipers & discs
q Inspect suspension & steering components
q Inspect drive shafts including CV boots
q Check all tyre pressures & check for wear
q Inspect front suspension ball joints
q Check exhaust system for security & leaks
q Inspect air conditioning and heater
systems (if fitted)
q Inspect & fully clean out Cabin Air/Pollen
Filter
q Software, Firmware & map updates as
required
q Add Windscreen Washer Fluid
q Complimentary Wash & Hoover
q Carry out final inspection & road test
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Engine Oils.
q Filter, Air Cleaner
q Screen Wash
q Engine Fluids
Service Details
Parts
Sundries
Hyundai i40 (Diesel) – 3
rd
90,000km / 72 Months Service
q Full Vehicle Health Check
q Replace engine oil & oil filter
q Inspect drive belts & adjust
q Check air filter & clean out air box
q Replace Fuel Filter
q Check fuel lines, hoses & connections
q Check cooling system for leaks & degree of
freezing.....°C
q Inspect battery condition
q Check brake lines, hoses & connections
q Check operation of hand brake & adjust as
required
q Inspect brake & clutch fluid
q Inspect brake pads, callipers & discs
q Inspect suspension & steering components
q Inspect drive shafts including CV boots
q Check all tyre pressures & check for wear
q Inspect front suspension ball joints
q Check exhaust system for security & leaks
q Inspect air conditioning and heater systems
(if fitted)
q Inspect & Fully Clean out Cabin Air/Pollen
Filter
q Software, Firmware & map updates as
required
q Complimentary Wash & Hoover
q Carry out final inspection & Road Test
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Engine Oils.
q Screen Wash
q Engine Fluids
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
Service Details
Parts
Sundries
Hyundai i40 (Diesel) – 4
th
120,000km / 96 Months Service
q Full Vehicle Health Check
q Inspect air conditioning and heater
systems (if fitted).
q Inspect battery condition.
q Inspect brake lines, hoses & connections.
q Inspect brake pads, callipers & discs.
q Inspect cooling system.
q Inspect drive belt/s.
q Inspect drive shafts including CV boots.
q Inspect exhaust system for signs of wear or
damage.
q Inspect front suspension & ball joints.
q Inspect fuel lines, hoses & connections.
q Inspect manual transmission oil.
q Inspect parking brake operation.
q Inspect steering gear rack, linkage and
boots.
q Inspect all tyre pressures & check for wear.
q Replace engine oil & oil filter.
q Replace air filter.
q Replace brake & clutch fluid.
q Replace cabin air/pollen filter.
q Replace fuel filter.
q Complimentary Wash & Hoover
q Carry out final inspection & Road Test.
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Filter, Air Cleaner
q Engine Oils.
q Screen Wash
q Engine Fluids
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
Service Details
Parts
Sundries
Hyundai i40 (Diesel) – 5
th
150,000km / 120 Months Service
q Full Vehicle Health Check
q Replace engine oil & oil filter
q Check air filter and clean out
q Inspect drive belt
q Replace Fuel Filter
q Check fuel lines, hoses & connections
q Check cooling system for leaks & degree of
freezing.....°C
q Inspect battery condition
q Check brake lines, hoses & connections
q Check operation of hand brake & adjust as
required
q Inspect brake & clutch fluid Inspect brake
pads, callipers & discs
q Inspect suspension & steering components
q Inspect drive shafts including CV boots
q Check all tyre pressures & check for wear
q Inspect front suspension ball joints
q Check exhaust system for security & leaks
q Inspect air conditioning and heater
systems (if fitted)
q Inspect & Fully Clean Cabin Air/Pollen Filter
q Complimentary Wash & Hoover
q Carry out final inspection & Road Test
Serviced by Hyundai
Qualified Technician using
Genuine Hyundai Parts.
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Engine Oils.
q Screen Wash
q Engine Fluids
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
Service Details
Parts
Sundries
Hyundai i40 (Diesel) – 6
th
180,000km / 144 Months Service
q Full Vehicle Health Check
q Replace engine oil & oil filter
q Replace air filter
q Replace Fuel Filter
q Check vapour hose and fuel filler cap
q Check fuel lines, hoses & connections
q Check cooling system for leaks & degree of
freezing.....°C
q Inspect battery condition
q Check brake lines, hoses & connections
q Check operation of hand brake & adjust as
required Inspect brake & clutch fluid
q Inspect brake pads, callipers & discs
q Inspect suspension & steering
components.
q Inspect drive shafts including CV boots
q Check all tyre pressures & check for wear
q Inspect front suspension ball joints
q Check exhaust system for security & leaks
q Inspect air conditioning and heater
systems (if fitted)
q Inspect & Fully Clean Cabin Air/Pollen Filter
q Complimentary Wash & Hoover
q Carry out final inspection & Road Test.
Serviced by Hyundai
Qualified Technician using
Genuine Hyundai Parts.
q Gasket, Drain Plug
q Service Kit, Oil Filter
q Fuel Filter Cartridge
q Engine Oils.
q Screen Wash
q Engine Fluids
q Brake Fluid
q Clutch Fluid (Dot 3 & 4)
q Oil Disposal
q Shop Supplies
q Top Up Fluids
q Windscreen Washer Additive
q Engine Oil (ACEA C3)
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