Toro VIB-1 Concrete Vibrator User manual

Category
Power tools
Type
User manual
FormNo.3377-550RevB
VIB-1,VIB-1.5,VIB-2,andVIB-3ConcreteVibrator
ModelNo.68040—SerialNo.313000001andUp
ModelNo.68041—SerialNo.313000001andUp
ModelNo.68042—SerialNo.313000001andUp
ModelNo.68044—SerialNo.313000001andUp
Operator'sManual
If,aftercarefullyreadingthismanual,youstillhavequestionsor
problems,calltollfree1-800-808-2963(US)or1-800-808-3072(Canada)
beforereturningthisproduct.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
GeneralPowerTool
SafetyWarnings
WARNINGReadallsafetywarningsandallinstructions.Failure
tofollowthewarningsandinstructionsmayresultinelectric
shock,reand/orseriousinjury.
Saveallwarningsandinstructionsforfuturereference.
Theterm“powertool”inthewarningsreferstoyour
mains-operated(corded)powertool.
1.Workareasafety
A.Keepworkareacleanandwelllit.Clutteredordark
areasinviteaccidents.
B.Donotoperatepowertoolsinexplosive
atmospheres,suchasinthepresenceofammable
liquids,gasesordust.Powertoolscreatesparks
whichmayignitethedustorfumes.
C.Keepchildrenandbystandersawaywhileoperating
apowertool.Distractionscancauseyoutolose
control.
2.Electricsafety
A.Powertoolplugsmustmatchtheoutlet.Never
modifythepluginanyway.Donotuseany
adapterplugswithearthed(grounded)powertools.
Unmodiedplugsandmatchingoutletswillreducerisk
ofelectricshock.
B.Avoidbodycontactwithearthedorgrounded
surfacessuchaspipes,radiators,rangesand
refrigerators.Thereisanincreasedriskofelectric
shockifyourbodyisearthedorgrounded.
C.Donotexposepowertoolstorainorwetconditions.
Waterenteringapowertoolwillincreasetheriskof
electricshock.
D.Donotabusethecord.Neverusethecordfor
carrying,pullingorunpluggingthepowertool.
Keepcordawayfromheat,oil,sharpedgesor
movingparts.Damagedorentangledcordsincrease
theriskofelectricshock.
E.Whenoperatingapowertooloutdoors,usean
extensioncordsuitableforoutdooruse.Useofa
cordsuitableforoutdoorusereducestheriskofelectric
shock.
F.Ifoperatingapowertoolinadamplocationis
unavoidable,useagroundfaultinterrupter(GFCI)
protectedsupply.UseofanGFCIreducestheriskof
electricshock.
3.Personalsafety
A.Stayalert,watchwhatyouaredoinganduse
commonsensewhenoperatingapowertool.Do
notuseapowertoolwhileyouaretiredorunderthe
inuenceofdrugs,alcoholormedication.Amoment
ofinattentionwhileoperatingpowertoolsmayresult
inseriouspersonalinjury.
B.Usepersonalprotectiveequipment.Alwayswear
eyeprotection.Protectiveequipmentsuchasdust
mask,non-skidsafetyshoes,hardhat,orhearing
protectionusedforappropriateconditionswillreduce
personalinjuries.
C.Preventunintentionalstarting.Ensuretheswitch
isintheoff-positionbeforeconnectingtopower
sourceand/orbatterypack,pickinguporcarrying
thetool.Carryingpowertoolswithyourngeronthe
switchorenergizingpowertoolsthathavetheswitch
oninvitesaccidents.
D.Removeanyadjustingkeyorwrenchbeforeturning
thepowertoolon.Awrenchorakeyleftattachedto
arotatingpartofthepowertoolmayresultinpersonal
injury.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3377-550*B
E.Donotoverreach.Keepproperfootingandbalance
atalltimes.Thisenablesbettercontrolofthepower
toolinunexpectedsituations.
F.Dressproperly.Donotwearlooseclothingor
jewelry.Keepyourhair,clothingandglovesaway
frommovingparts.Looseclothes,jewelryorlonghair
canbecaughtinmovingparts.
G.Ifdevicesareprovidedfortheconnectionofdust
extractionandcollectionfacilities,ensuretheseare
connectedandproperlyused.Useofdustcollection
canreducedust-relatedhazards.
4.Powertooluseandcare
A.Donotforcethepowertool.Usethecorrectpower
toolforyourapplication.Thecorrectpowertoolwill
dothejobbetterandsaferattherateforwhichitwas
designed.
B.Donotusethepowertooliftheswitchdoesnotturn
itonandoff.Anypowertoolthatcannotbecontrolled
withtheswitchisdangerousandmustberepaired.
C.Disconnecttheplugfromthepowersourceand/or
thebatterypackfromthepowertoolbeforemaking
anyadjustments,changingaccessories,orstoring
powertools.Suchpreventivesafetymeasuresreduce
theriskofstartingthepowertoolaccidentally.
D.Storeidlepowertoolsoutofthereachofchildren
anddonotallowpersonsunfamiliarwiththepower
toolortheseinstructionstooperatethepowertool.
Powertoolsaredangerousinthehandsofuntrained
users.
E.Maintainpowertools.Checkformisalignmentor
bindingofmovingparts,breakageofpartsandany
otherconditionthatmayaffectthepowertool’s
operation.Ifdamaged,havethepowertoolrepaired
beforeuse.Manyaccidentsarecausedbypoorly
maintainedpowertools.
F.Keepcuttingtoolssharpandclean.Properly
maintainedcuttingtoolswithsharpcuttingedgesare
lesslikelytobindandareeasiertocontrol.
G.Usethepowertool,accessoriesandtoolbitsetc.
inaccordancewiththeseinstructions,takinginto
accounttheworkingconditionsandtheworkto
beperformed.Useofthepowertoolforoperations
differentfromthoseintendedcouldresultinahazardous
situation.
5.Service
A.Haveyourpowertoolservicedbyaqualiedrepair
personusingonlyidenticalreplacementparts.
Thiswillensurethatthesafetyofthepowertoolis
maintained.
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedorlost.
125–8195
1.On
3.Warning—readthe
OperatorsManual.
2.Off
4.Electricshock
hazard—alwaysusea
groundedpowersource.
127–2858
1.Warning—readthe
OperatorsManual.
2.Warning—1)Stopthe
engine;2)Disconnectthe
shaft.
3
SymbolDenitions
G023152
Figure1
Symbollocatedonthenon-serviceableserial-numberplate
1.WARNINGToreducetheriskofinjury,usermustread
andunderstandinstructionmanual.
G023160
Figure2
1.Protectiveearth
ElectricalSymbolDenitions
Symbol
Name
Designation/Explanation
AC/DC
Alternatingcurrentordirectcurrent
Typeofcurrent
AAmperes
Current
HzHertz
Frequency(cyclespersecond)
VVoltsVoltage
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Shoulderstrap
1Attachtheshoulderstrap.
1
AttachingtheShoulderStrap
Partsneededforthisprocedure:
1
Shoulderstrap
Procedure
1.Pushaclipontheshoulderstrapontoamountingringon
thepowerunit.
2.Pushtheotherclipontotheothermountingringonthe
powerunit.
G023158
2
3
1
Figure3
1.Shoulderstrap3.Mountingring(2)
2.Clip(2)
5
Operation
ProductOverview
G023159
2
1
5
4
3
Figure4
1.Couplinglever4.Serialnumberlocation
2.Shoulderstrap
5.Powercord
3.On/Offswitch
Specications
ModelPowerAmps
SuggestedMaximum
HeadSize
OperatingWeight
68040
0.75kW(1hp)
9
3.81cm(1-1/2inch)5.44kg(12lb)
68041
1.12kW(1-1/2hp)
15
4.45cm(1-3/4inch)6.35kg(14lb)
68042
1.49kW(2hp)
17
5.08cm(2inch)7.26kg(16lb)
68044
2.24kW(3hp)
19
6.35cm(2-1/2inch)9.07kg(20lb)
ConnectingthePowerToolto
aPowerSource
Models68040and68041haveastandard15-ampplug;models
68042and68044havealocking20-ampL5-20plug.Ensurethat
youhaveanoutletandextensioncordthatwillworkwithyour
specicmodel.
UseonlyanappropriateUL-listedextensioncordrecommended
foroutdooruse.Ifyoudonothavethecorrecttypeofoutlet,
contactaqualiedelectriciantoinstalltheproperoutlet.Donot
changethepower-toolplugorextension-cordpluginanyway.
DANGER
Contactwithwaterwhileoperatingthepowertool
couldcauseelectricshock,causinginjuryordeath.
Donothandletheplugorthepowertoolwithwet
handsorwhilestandinginwater.
Useonlyanextensioncordrecommendedfor
outdooruse.
MinimumWireGaugeforExtensionCords
ModelAmperesat120
volts
15.2m(50ft)30.5m(100ft)45.7m(150ft)61.0m(200ft)91.4(300ft)
680409
14AWG14AWG12AWG10AWG8AWG
6804115
14AWG12AWG10AWG8AWG8AWG
6804217
14AWG12AWG8AWG8AWG8AWG
6804419
12AWG12AWG8AWG8AWG6AWG
6
InstallingtheHeadontothe
Shaft
Note:Theheadandshaftaresoldseparately.Thereisavariety
ofsizesavailablefromyourAuthorizedToroDealer.
1.Holdthethreadedendoftheshaftinapipevise,andcoat
thethreadsoftheshaftwithathreadsealanttoprevent
waterfromenteringthehead(Figure5).
A
B
G021363
Figure5
2.Bringthethreadedendoftheheadtogetherwiththeshaft,
andthreadthemtogetherbyhand.
Note:Theheadandshafthavereverse,orleft-hand
threads.
3.Placeapipewrenchascloseaspossibletotheendofthe
head,asshowninFigure5B,toavoidlooseninganyparts
ofthehead.
Important:Ifanypartsoftheheadareloose,theycould
comeoffandgetlostintheconcrete.
4.Usethepipewrenchtoturntheheadcounterclockwiseto
tightenitontotheshaftuntilitistight.
AvailableShafts
ShaftModel
Length
68117
0.91m(3ft)—narrow
68118
2.13m(7ft)—narrow
68119
3.05m(10ft)—narrow
68120
4.27m(14ft)—narrow
68121
0.91m(3ft)
68122
1.53m(5ft)
68123
2.13m(7ft)
68124
3.05m(10ft)
68125
4.27m(14ft)
68126
6.40m(21ft)
7
AvailableHeads
HeadModelDiameterLength
Centrifugal
Force(at10,600
rpm)
Radiusof
Inuence
CapacityOperating
Weight
68110
(3/4inch)30.5cm(12
inches)
0.50kN(112lbf)10.2cm(4
inches)
3.06cubic
m/hour(4cubic
yards/hour)
1.36kg(3lb)
68111
(1inch)33.0cm(13
inches)
0.81kN(183lbf)12.7cm(5
inches)
4.59cubic
m/hour(6cubic
yards/hour)
1.36kg(3lb)
68112
(1-1/4inch)33.0cm(13
inches)
1.91kN(430lbf)17.8cm(7
inches)
6.12cubic
m/hour(8cubic
yards/hour)
1.81kg(4lb)
68113
(1-1/2inch)35.6cm(14
inches)
3.38kN(760lbf)35.6cm(14
inches)
9.18cubic
m/hour(12cubic
yards/hour)
2.72kg(6lb)
68114
(1-3/4inch)35.6cm(14
inches)
4.89kN(1100lbf)45.7cm(18
inches)
18.35cubic
m/hour(24cubic
yards/hour)
3.63kg(8lb)
68115
(2inch)35.6cm(14
inches)
6.45kN(1450
lbf)
55.9cm(22
inches)
26.76cubic
m/hour(35cubic
yards/hour)
4.08kg(9lb)
68116
(2-1/2inch)33.0cm(13
inches)
10.36kN(2330
lbf)
63.5cm(25
inches)
29.05cubic
m/hour(38cubic
yards/hour)
4.99kg(11lb)
RemovingtheHeadfromthe
Shaft
Removetheheadfromtheshaftintheoppositeorderofinstalling
it;refertoInstallingtheHeadontotheShaft(page7).
ConnectingtheShafttothe
PowerTool
Note:Theheadandshaftaresoldseparatelyfromthepower
tool.ThereisavarietyofsizesavailablefromyourAuthorized
ToroDealer.
1.EnsurethattheOn/OffswitchisintheOffposition.
2.Rotatethecouplinglevercounterclockwise,andinsertthe
shaftintothecoupling(Figure6A).
G021364
A
B
Figure6
3.Whentheshaftisfullyinserted,rotatethecouplinglever
clockwise,backtotheoriginalposition(Figure6B).
Important:Ensurethatthecouplingleverlockstheshaft
inplacesothattheshaftdoesnotbecomedetached
duringoperation.
StartingandStoppingthe
Motor
1.Tostartthemotor,movetheOn/OffswitchuptotheOn
position(Figure7).
G021365
Figure7
1.On/Offswitch
2.Tostopthemotor,movetheOn/OffswitchdowntotheOff
position.
Note:Whenyouarenishedusingthepowertool,turnitoff
anddisconnecttheextensioncord.
8
UsingthePowerTool
Important:Donotoperatethevibratorheadoutofthe
concretemixformorethanafewminutes.Thewetconcrete
keepstheheadattheproperoperatingtemperature.
1.Ensurethatthepowerunit,shaft,andheadaresecurely
attached.
2.Ensurethatthevibratorpowerunitissittingsecurely,oruse
theshoulderstraptohangitoveryourshoulder.
3.Whileholdingtheexibleshaft,turnthepoweruniton;refer
toStartingandStoppingtheMotor(page8).
4.Insertthevibratorheadverticallyintotheconcrete,andallow
theweightofittosinkittothedesireddepth.
Note:Forcingthevibratorheadmaycauseittobecome
stuckbetweenpiecesofrebar.
5.Keepthevibratorheadinplacefor5to15seconds,and
thenslowlyliftitup.
Note:Allowabout15secondsformovingthevibratora61
cm(2foot)distanceupandoutoftheconcrete.
Note:Usingaslightupanddownmovementwillclosethe
holeformedbythevibratorhead.
6.Removethevibratorquicklywhenitisnearthetopofthe
concrete.
7.Insertthevibratoratadistance1.5timestheradiusofaction
awayfromthelastinsertionpoint,andrepeattheprocedure.
8.Whenyouarenishedusingthepowertool,turnitoff,
unplugthepowercable,andwipethepowertoolclean.
OperatingTips
Matchthevibratorpowerunit,shaft,andheadtothejob.
Selectthelargestvibratorsuitableforthejob.Selectthe
shortestshaftpossibletodothejobtoassuremaximum
powertothevibratorhead.
Forthehighestefciency,avoidmakingsharpbendsinthe
exibleshaft.
Donotusethevibratortomovetheconcretelaterally.Doing
sowillcausesegregation.Useashovelinstead.
Limitpoursto2feethigh;thiswillresultinlessresistance
forairtoescape.
Allowthevibratortopenetrate3to6inchesintothepreceding
layertoknitthe2layerstogether,preventingliftlines.
Fliptheshaftaround(sothatthemotorendisatthehead,
andviceversa)periodicallytoextendtheservicelife.
Maintenance
WARNING
Iftheextensioncordispluggedintothepowertool,
someonecouldaccidentallyoperatethepowertool
whileyouareperformingmaintenanceonit,causing
seriouspersonalinjury.
MovetheOn/OffswitchtotheOffposition,and
disconnecttheextensioncordbeforeyouperformany
maintenanceonthepowertool.
Note:Theheadsarefactory-sealed,thereforetheyrequireno
maintenance.
Afterusingthepowertooleachtime,completethefollowing:
1.Turnthemotoroffandunplugthepowertool.
2.Wipethepowertoolcleanwithadampcloth.Donothoseit
downorsubmergeitinwater.
3.Checkandtightenallfasteners.Ifanypartisdamagedor
lost,repairorreplaceit.
4.Brushdebrisawayfromtheairintakeventsonthemotor
housingtopreventthemotorfromoverheating.
Shouldthisproductneedserviceotherthanlubricatingtheshaft,
taketheproducttoyourAuthorizedT oroServiceDealer.Your
ToroDealerisspeciallytrainedtorepairT oroproductsandwill
ensurethatyourT oroproductsstays“All”T oro.
9
LubricatingtheShaft
ServiceInterval:Every40hours—Lubricatetheshaftwith
lithium-basedgrease.
Lubricatetheexibleshafttopreventdryspotsthatcause
overheating.
1.Disconnecttheexibleshaftfromthevibratorheadandthe
powerunit.
2.Removetheinnercoreandwipeitclean(Figure8A).
A
B
C
G021331
Figure8
3.Coatthecorewith1.5mm(1/16inch)oflithium-based
grease(Figure8B).
Note:Over-lubricatingthecorewillshortenthelifeofthe
shaft.
4.Installthecoreintotheshaftcasing(Figure8C).
5.Installtheshaftontothepowerunit.
6.Installtheheadontotheshaft.
Storage
1.Disconnecttheextensioncordfromthepowertool.
2.Disconnecttheexibleshaftfromthepowertool.
3.Wipeawayanyconcreteorothermaterialonthepowertool.
4.Examinetheextensioncordthoroughlyforsignsofwearor
damage.Replaceitifitiswornordamaged.
5.Examinethepowertoolthoroughlyforworn,loose,or
damagedparts.Torepairorreplaceparts,contactan
AuthorizedServiceDealerforassistance.
6.Storethepowertoolandtheextensioncordinaclean,dry
place.
10
Notes:
11
TheToroWarranty
Alimitedwarranty(seewarrantyperiodsbelow)
Concrete,Masonry,
andCompaction
Equipment
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroConcrete,Masonry,
andCompactionEquipmentProductslistedbelowtobefreefromdefects
inmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
1year
SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year
DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
2years
ReversiblePlates1year
RammerCompactors
2years
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
1year
MasonrySaws
1year
PowerTrowels1year
Screeds
1year
ConcreteVibrators
1year
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,
atnocostforpartsorlabor.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure
**
:
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Youmayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s
analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:
Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during
normalproductoperationinclude,butarenotlimitedto,belts,wipers,
sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive
chains,clutches.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.
374-0288RevB
1 / 1

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