A-vibras COCO0500 User manual

Brand: A-vibras

Model: COCO0500

Category: Power tools

Type: User manual

CONCRETE VIBRATOR

ZN25C ZN35C PORTABLE VIBRATORS

OPERATION

INSTRUCTION

Note: We Reserve The Rights To Change Specifications Without Further Notice.

1. Preface

Thank you for selecting our internal vibrators. We would like to take this

opportunity to thank you for your choosing.

In this manual, you will find specific information, safety warnings and

precautions, operation and maintenance of this equipment, as well as parts list and

diagram. Pls. read the manual carefully before operating of the vibrator. Be sure to

follow all instructions and precautions contained herein. Failure to do so could

compromise the service life of the vibrator and/or your safety. Keep the manual in

a safe and dry place for future reference.

If you need clarification or further information about any of the topics in this

manual, pls. feel free to contact local distributor for assistance.

Thank you.

2. Specification

Model

ZN25C

ZN35C

Vibrating Body

Diameter Φ(mm)

Length L(mm)

473

456

Vibrating Frequency (Hz)

260

220

Vibrating Amplitude (mm)

0.7

0.8

Flexible

Hose & Shaft

Outside Dia. Of Flexible Hose (mm)

Inner Dia. Of Flexible Hose (mm)

Diameter of Flexible Shaft (mm)

Length L(m)

0.7/1.0

Motor

Power (kW)

0.58

Power Source

220(110)V ～ 50/60Hz

Current (A)

2.7(5.4)

No-load Speed (rpm)

4000

Overall dimension L×W×H (mm)

1376/1730×80×138

Total Weight (kg)

5.6

6.5

Notes: a) All of vibrators in this manual, which type of operation is normal (S1).

b) If the supply cord of vibrator is damaged, it must be replaced by the

manufacturer, its service agent or similarly qualified persons in order to avoid a

hazard.

3. Safety warnings and precautions

WARNING: When using tool, basic safety precautions should always be

followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1) Keep work area clean. Cluttered areas invite injuries.

2) Observe work area conditions. Do not use machines or power tools in damp or

wet locations. Don’t expose to rain. Keep work area well lighted. Do not use

electrically powered tools in presence of flammable gases or liquids.

3) Keep children away. Children must never be allowed in the work area. Do not

let them handle machines, tools or extension cords.

4) Store idle equipment. When not in use, tools must be stored in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

5) Do not force tool. It will do the job better and more safety at the rate for which

it was intended. Do not use inappropriate attachments in an attempt to exceed the

tool capacity.

6) Use the right tool for the job. Do not attempt to force a small tool or attachment

to do the work of a larger industrial tool. There is certain application for which this

tool was designed. Do not modify this tool and do not use this tool for a purpose

for which it was not intended.

7) Dress properly. Do not wear loose clothing or jewelry as they can be caught in

moving parts. Protective, electrically non-conductive clothes and non-skid

footwear are recommended when working. Wear restrictive hair covering to

contain long hair.

8) Use eye and ear protection. Always wear anti-impact safety goggles. Wear a

full face shield if you are producing metal fillings or wood chips. Wear an

anti-dust mask or respirator when working around metal, wood, and chemical

dusts and mists.

9) Do not overreach. Keep proper footing and balance at all times. Do not reach

over or across running machines.

10) Maintain tools with care. Keep tools sharp and clean for better and safer

performance. Inspect tool cords periodically and, if damaged, have them repaired

by an authorized technician.

11) Disconnect power. Unplug motor when not in use.

12) Avoid unintentional starting. Be sure the switch is in the OFF position when

not in use and before plugging in. Do not carry any tool with the unit plugged in.

13) Stay alert. Watch what you are doing, use common sense. Do not operate any

tool when you are tired.

14) Check for damaged parts. Before using any tool, any part that appears

damaged should be carefully checked to determine that it will operate properly

and perform its intended function. Check for alignment and binding of moving

parts; any broken parts or mounting fixtures; and any other condition that may

affect proper operation. Any part that is damaged should be properly repaired or

replaced by a qualified technician.

15) Guard against electric shock. Prevent body contact with grounded surfaces

such as pipes, radiators, ranges, and refrigerator enclosures.

16) Replacement parts and accessories. When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use

accessories intended for use with this tool.

17) Do not operate tool if under the influence of alcohol or drugs. Read warning

labels on prescriptions to determine if your judgment or reflexes are impaired

while taking drugs. If there is any doubt, do not operate the tool.

18) Use proper size and type extension cord. If an extension cord is required, it

must be of the proper size and type to supply the correct current to the tool without

heating up. Otherwise, the extension cord could melt and catch fire, or cause

electrical damage to the tool. This tool requires use of an extension cord of O to

2.7 amps capability, with wire size rated at 1.0 mm2. Longer extension cords

require larger size wire. If you using the tool out-doors, use an extension cord

rated for outdoor use.

19) Maintenance. For your safety, service and maintenance should be performed

regularly by a qualified technician.

Note: Performance of this tool may vary depending on variations in local line

voltage. Extension cord usage may also affect tool performance.

Warning: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It

must be understood by the operator that common sense and caution are factors

which cannot be built into this product, but must be supplied by the operator.

4. Unpacking

When unpacking, check to make sure the following parts are included:

-Vibrator Motor Assembly -Vibrator Head with Flexible Pipe Assembly

We have assembled the Vibrator Motor and Vibrator Head to a whole tool while

ex-factory. If any parts are missing or broken, pls. call the distributor at the local

as soon as possible.

5. Operation

1) Attach the Connection Nut (16) to the Gear Box (2). Guide the Main spindle (4)

into the Hexagonal Connector (15) so that they align inside.

2)Turn the Connection Nut，which with left screw, by counterclockwise until it

locks the Gear Box in place.

3) Connect the Plug (14) to an electrical outlet or extension cord.

If using an extension cord, refer to the Safety Precaution #18 on front page.

4) Carry the Driving Motor by the Handle (20 and 28) and the Vibrator Head with

Flexible Pipe to where the cement is being poured. Place it in a dry area, away

from water and the concrete.

CAUTION: Never carry the Vibrator Motor suspended from the Flexible Pipe.

This could damage the Gear Box or Connection Nut

5) After pouring the concrete, press the Switch (16) to the ON position and lock it

by the Suppressor Capacitor. The Vibrator Head should begin to move. If it

does not, tap it until the vibration starts. If it still does not, turn the unit OFF

and recheck electrical and mechanical connections.

WARNING: Never let wet concrete or water come in contact with the Motor.

This could cause an electric shock to the operator, Viewers, or cause damage to

the Motor.

6) Insert the Vibrator Head with Flexible Pipe Assembly into the concrete.

7) Move the Vibrator Head up and down in the concrete to remove air bubbles.

Caution: Never allow concrete to enter the Vibrator Head Assembly. This could

damage the bearing inside the Head.

8) When finished, press the Switch again and make the Switch on the OFF

position and unplug the unit from the electrical outlet.

9) Immediately wash down the Vibrator Head and Flexible Pipe with clean water.

Wipe dry with a clean cloth.

Be careful not to wet the Vibrator Motor Assembly during cleaning.

6. Maintenance

1) Clean all components with a damp cloth after every use. Remove all concrete

residual.

2) After more than 100 hours of use, the Vibrating Head Assembly and Flexible

Pipe Assembly may require cleaning and lubrication. This should only be done by

a qualified technician.

Vibrator Head with Flexible Pipe Parts List

NO.

DESCRIPTION

QTY.

ZN25C

ZN35C

CONE

001310

013310

SPACER

——

013320

RACEWAY

——

713001

CASING

001330

013340

ROLLING BODY

001320

013330

BEARING/OIL SEAL HOUSING

001350

013350

WASHER

001340

——

O-RING

——

510101

OIL SEAL

530101

BEARING

550201

550202

PIPE ADAPTOR

085110

062110

SHAFT ADAPTOR

085210

013210

FLEX. SHAFT

810116

FLEX. PIPE 0.7M

830115

HEXA. CONNECTOR

083210

NUT

083110

CONNECTOR

083120

NOTE: Some parts are listed and shown for illustration purposes only and are

not available individually as replacement parts.

7. Vibrator Head with Flexible Pipe Assembly Drawing

PLS READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOOL ONLY. NEITHER THE

MANUFACTURER NOR DISTRIBU-TOR MAKES ANY REPRESENTATION OR

WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO

MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO

REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS

REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED

TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND

LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT

OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER

INSTALLATION OF REPLACEMENT PARTS THERETO.

8. Vibrator Motor Assembly Parts List

NO.

DESCRIPTION

QTY.

220V

110V

GEAR BOX

186019

BEARING

550604

MAIN SPINDLE

185402

WOODRUFF KEY

672013

DRIVEN GEAR

185403

SELF-OILING BEARING

550803

MIDDLE COVER

186001

COVER SEAL

186002

BEARING

550506

ARMATURE ASSY.

186003

186901

DUST CAP

185406

BEARING

550508

BEARING SLEEVE

185407

TAPPING SCREW

633308

TAPPING SCREW

633305

RIGHT HANDLE COVER

186004

CABLE CLIP

185410

SWITCH COVER

186005

SWITCH

570315

TRIGGER COVER

186006

SUPPRESSOR CAPACITOR

570602

HANDLE SEAL I

186007

HANDLE SEAL II

186008

LEFT HANDLE COVER

186009

HOUSING SEAL

186010

BRUSH BOX

185600

CARBON BRUSH ASSY.

714008

LABEL

185411

MOTOR HOUSING

185414

STATOR ASSY.

185412

185421

TAPPING SCREW

633307

WIND SHIELD

185413

NAME PLATE

711203

711204

CABLE SHEATH

186091

CABLE PLUG ASSY.

185415

9. Vibrator Motor Assembly

10. Trouble Shooting

Item Trouble

Causes

Clearage Methods

1.Motor dose not

rotate

a. The power socket is damaged or

loose contacted.

b. The plug is damaged or is not

intact.

c. The cable is worn or broken.

d. The switch is not nimble or is

damaged or loose contacted.

e. The brushes have been worn

excessively.

f. The inner connecting wire of the

tool has loosened.

g. The stator or the armature is

damaged.

a. Repair of replace the

socket.

b. Replace the non

-reconnection cable

assay.

c. Bind up or replace the

cable.

d. Repair or replace the

switch.

e. Replace the brushes.

f. Connect it tightly again.

g. Replace the stator or the

mature.

2. Excess sparks

occurs on the

brush.

a. There is conductive electricity

matter in the hook groove of

copper raft on the commutator.

b. Armature or stator winding is

shorted circuit, or armature

winding is opened circuit.

c. Brush is contacted loosely.

a. Cut off the electricity

supply, and remove

foreign matter.

b. It must be taken to the

pro fissional for check

and repair.

c. It should befit again.

3. Apparent drop

of the speed.

Peculiar smell or

abnormal noises

are appeared.

Some parts in the tool have been damaged. Stop the operation

immediately. And it must be taken to our professional service

sections for check and repair.

4. The vibrating

head does not

vibrate，or its

vibration is weak.

a. There are dirt oil, and water etc.

inside the vibrating head.

b. The oil-seal has been damaged.

a. Clean and dry out the

channel, rolling cone,

head end, and assemble

them again.

b. Replace the oil seal.

5. The motor is

high temperature

rise.

The air-drain has been stopped up

Clean the stopped things of

the air drain.

A-vibras COCO0500 User manual

Brand: A-vibras

Model: COCO0500

Category: Power tools

Type: User manual

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A-vibras COCO0500 User manual

A-vibras COCO0500 User manual

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