Ranger 3DPRO-3DP4100R Owner's manual

INSTALLATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept merchandise until the shipping

carrier makes a notation on the freight bill of the missing or

damaged goods. Do this for your own protection.

BE SAFE

Your new alignment system was designed and built with

safety in mind. However, your overall safety can be

increased with proper training and thoughtful operation

on the part of the operator. DO NOT operate or repair this

equipment without reading this manual and the important

safety instructions shown inside. Keep this operation man-

ual near the alignment system at all times. Make sure that

ALL USERS read and understand this manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING WITH THIS 3-D

ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY

UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS

DOCUMENT. FORWARD THIS IMPORTANT MANUAL TO ALL OPERATORS.

Revision A 01-26-16

P/N 5900957

Model: 3DP4100

Target 3DPro™

3D Imaging

Wheel Alignment System

READ THIS ENTIRE MANUAL BEFORE INSTALLATION BEGINS

RECORD HERE THE FOLLOWING INFORMATION

WHICH IS LOCATED ON THE SERIAL NUMBER DATA TAG

PRODUCT WARRANTY

Your new wheel alignment system 3DP4100 Target 3D Pro™ is warranted for one year on equipment structure; one year

on all operating components and tooling/accessories, to the original purchaser, to be free of defects in material and work-

manship. The manufacturer shall repair or replace at their option for this period those parts returned to the factory freight

prepaid which prove upon inspection to be defective. The manufacturer will pay labor costs for the first 12 months only on

parts returned as previously described.

The warranty does not extend to:

1. Defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required

maintenance.

2. Damages resulting from purchaser’s neglect or failure to operate products in accordance with instructions provided in

the owner’s manual(s) and/or other accompanying instructions supplied.

3. Normal wear items or service normally required to maintain the product in a safe operating condition.

4. Any component damaged in shipment.

5. Other items not listed but may be considered general wear parts.

6. Damage caused by rain, excessive humidity, corrosive environments or other contaminant’s.

THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT

FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC./ RANGER PRODUCT OR THE BREACH

OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED

No part of this publication maybe translated, stored in an electronic retrieval system, reproduced, or partially or totally

reserved. Dell, Canon, Microsoft, Windows 7, MS and MS-DOS are registered trademarks. Windows and the Windows logo

are trademarks of Microsoft Corporation. IBM is a registered trademark of IBM Corporation.

2

Ranger Products

®







Model No.

Serial No.

Revision

Voltage

Date of Mfg.

DANGER!











3

TABLE OF CONTENTS

Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Denitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

Getting Started / Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

System Requirements /Technical Parameters / Lift Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features / Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Product Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 11

Adjusting Crossbeam Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing and Testing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Stand Column Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 16

Installing Printer Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 17

Installing PC Cabinet / Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19

Installing Upper LCD Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21

Installing LCD Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Mouse, Keyboard and Remote Control Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PC and Printer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Clamp Brackets Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24

Camera Corssbeam Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Connecting Camera Beam Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

HUB Board Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wheel Clamp Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Target Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Target Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28

Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Clamp Installation for Different Alignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Target 3DPro Wheel Aligner Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 -30

Target 3DPro Labels Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Supply Troubleshooting . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Cable Connection Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 34

Parts Breakdowns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 49

Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 50

4

BEFORE YOU BEGIN

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN CARRIER A CLEAR RECEIPT.

Support claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. BendPak’s

willingness to assist in helping you process your claim does

not make BendPak responsible for collection of claims or

replacement of lost or damaged materials.

IMPORTANT NOTICE

Do not attempt to install this machine if you have never

been trained on basic automotive service equipment

installation procedures. Never attempt to lift components

without proper lifting tools such as a forklift or cranes. Stay

clear of any moving parts that can fall and cause injury.

These instructions must be followed to ensure proper

installation and operation of your 3D Pro wheel aligner.

Failure to comply with these instructions can result in

serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage

of any kind, expressed or implied resulting from improper

installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION

OWNER’S RESPONSIBILITY

To maintain equipment and user safety, the responsibility

of the owner is to read and follow these instructions:

t Follow all installation and operation instructions.

t Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

t Carefully check the equipment for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

t Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

t Allow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

t Service and maintain the unit only with authorized or

approved replacement parts.

t Keep all instructions permanently with the unit and

all decals on the unit clean and visible.

DEFINITIONS OF

HAzARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

Watch for this symbol as it means: Immediate hazards

which will result in severe personal injury or death.

Watch for this symbol as it means: Hazards or unsafe

practices which could result in severe personal injury or

death.

Watch for this symbol as it means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose-fitting clothing should be avoided.

Tight-fitting leather gloves are recommended to protect

the technician’s hands when handling parts. Sturdy

leather steel-toe work shoes and oil resistant soles should

be used by all service personnel to help prevent injury

during typical installation and operation activities.

Eye protection is essential during

installation and operation

activities. Safety glasses with

side shields, goggles, or face

shields are acceptable. Back

belts provide support during

lifting activities and are also helpful in providing worker

protection. Consideration should also be given to the use

of hearing protection if service activity is performed in an

enclosed area, or if noise levels are high.

For your safety, read this manual thoroughly before operating the equipment. The Target 3DPro Wheel Alignment

System is intended for use by properly trained skilled automotive technicians. The safety messages presented in this

section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel align-

ments with this product. It is assumed that, prior to using the Alignment System, the operator has a thorough under-

standing of the vehicle systems being serviced.

When using your garage equipment, basic safety precautions should always be followed, including:

IMPORTANT

SAFETY INSTRUCTIONS

QUICKJACK

™

By Ranger Products

Risk of electrical shock

t Do not operate equipment with a damaged power cord or if the equipment has been dropped or

damaged, until it has been examined by a qualified service person.

t If an extension cord is necessary, a cord with a current rating equal to or greater than that of the

equipment should be used. Cords rated for less current than the equipment can overheat.

t Unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from

the outlet. Grasp plug and pull to disconnect.

t Do not expose the equipment to rain. Do not use on wet surfaces.

t Plug unit into correct power supply.

t Do not remove or bypass grounding pin.

t Contact with high voltages can cause death or serious injury.

Risk of electrical shock. High voltages are present within the console unit

t There are no user serviceable items within the console other than the keyboard and printer.

t Service on the unit must be performed by qualified personnel.

t Do not open any part of the console other than noted areas.

t Turn power switch off, disconnect the batteries in all sensor heads and unplug the unit

before servicing.

t Contact with high voltages can cause death or serious injury.

Risk of eye injury

t Debris, dirt, and fluids may drop from vehicle.

t Wear approved safety goggles when servicing.

t Knock off any loose debris.

t Clean surfaces as needed to avoid any materials from falling from vehicle.

t Debris, dirt, and fluids can cause serious eye injury.

Risk of crushing

t Vehicles may roll off alignment lift if not secured.

t Leave automatic transmission in park or manual transmission in gear unless equipment operation

steps require vehicle in neutral.

t Apply parking brake unless equipment operation steps require wheel movement.

t Use wheel chocks whenever vehicle is positioned on the lift.

t Follow rack or lift manufacturer’s safety recommendations when lifting a vehicle.

t Vehicles rolling off lifts can cause death or serious injury.

5

6

IMPORTANT SAFETY INSTRUCTIONS

Risk of entanglement or crushing. There are moving parts on vehicle lifts during

operation

t Keep all persons clear of lifts.

t Read lift manufacturer’s operation instructions carefully.

t Follow lift manufacturer’s safety recommendations.

t Contact with moving parts could cause injury.

Risk of pinching or crushing body parts when jacking vehicles

t Keep hands and other body parts away from jacking surfaces.

t Do not use unapproved adapters (i.e. wooden blocks) when jacking a vehicle.

t Do not bypass any jack manufacturer’s safety features.

t Read jack manufacturer’s operation instructions carefully.

t Follow manufacturer’s safety recommendations. Improperly used or maintained jacks can cause injury.

Risk of burns

t Do not touch hot exhaust systems, manifolds, engines, radiators, etc.

t Wear gloves whenever performing a service near hot components.

t Hot components can cause burns.

Risk of injury. Tools may break or slip if improperly used or maintained

t Use the correct tool for the task.

t Frequently inspect, clean, and lubricate (if recommended) all tools.

t Follow recommended procedures when performing vehicle services.

t Tools that break or slip can cause injury.

The 3DP4100 Target 3DPro 3D Imaging Wheel Alignment System is intended for use by properly trained,

skilled automotive technicians. The safety messages presented in this section and throughout the manual

are reminders to the operator to exercise extreme care when performing wheel alignments with this prod-

uct. Do not attempt to operate this equipment if you have never been trained on basic alignment proce-

dures / automotive lift operation.

There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as well as the skill level of

the individual doing the work. Because of the vast number of vehicle applications and potential uses of the product, the

manufacturer cannot possibly anticipate or provide advice or safety message to cover every situation.

It is the automotive technician’s responsibility to be knowledgeable of the vehicle to be aligned. It is essential to use proper

service methods and perform wheel alignments in an appropriate and acceptable manner that does not endanger your

safety, the safety of others in the work area, the equipment or vehicle being serviced.

For any questions, regarding this product please contact the technical support team at Ranger Products:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.,

Santa Paula, CA. 93060

1-805-933-9970

www.rangerproducts.com

7

GETTING STARTED

Handling of the machine must be performed only with an

appropriate lifting device such as a forklift or pallet jack.

Only personnel who are experienced and qualified

on material handling procedures should handle any

transportation or moving of machine.

UNCRATING INSTRUCTIONS

Carefully remove the crating and packing materials and all

skid and pallet fasteners.

Be careful when cutting steel banding material as items

may become loose and fall causing personal harm or

injury. Always wear gloves when uncrating the machine to

prevent scratches, abrasions, or cuts due to the contact

with packing materials.

Retain all packaging in the event that any parts

are needed to be returned for warranty or

servicing.

Carefully unpack and inventory all items.

Familiarize yourself with all the components prior to beginning

set up and assembly.

INSTALLATION

Disconnect, tag and lock out power source before

attempting to install, service, relocate or perform any

maintenance.

Do not lift or move unit without appropriately rated

equipment. Be sure the unit is securely attached to lifting

device used.

Never use the wood shipping skid for mounting the unit.

Choose a safe location that is in compliance with current

work place safety regulations. Failure to properly install and

locate the machine in a safe area can lead to improper and

unsafe operation.

WIRING INSTRUCTIONS

1. Check the voltage, phase and proper amperage require-

ments for the alignment machine and components. The

Target 3D Pro Wheel aligner power supply is 115V- 230V

compatible. (See page 19). Wiring should be performed by

a certified electrician only.

Overheating, short circuits and fire damage will result from

inadequate wiring. Wiring must be installed in accordance

with National Electric Code and local codes and standards

covering electrical apparatus and wiring.

Be certain that adequate wire sizes are used, and that:

t Service is of adequate amp rating.

t The supply line has the same electrical characteristics

(voltage, cycles and phase) as the alignment machine and

components.

t The line wire is the proper size and that no other equipment

is operated from the same line.

The Target 3DPro Wheel Alignment System is designed

for INDOOR USE ONLY. Exposure to damp or wet

locations will cause damage to the alignment

system’s components or injury to the user and will void

warranty.

The computer may have the ability to connect to the internet,

intranet, a local or wide area network. DO NOT connect the

computer to any network or the internet unless instructed to by

Ranger Products.

DO NOT install any other software or hardware into or onto this

machine as it may cause conflicts with the Alignment System

software or drivers.

INSTALLATION OF ANY SOFTWARE OR

CONNECTION TO THE INTERNET WITHOUT

AUTHORIzATION BY RANGER PRODUCTS WILL VOID

THE ALIGNMENT SYSTEM’S WARRANTY.

8

Item Precision / Accuracy Range

Total Toe

(Front and Rear Wheels)

±2’ ±2°

Individual Toe ±2’ ±2°

Camber ±2’ ±3°

Wheel offset

(Front Axle)

±2’ ±2°

Thrust Line ±2’ ±2°

Caster ±4’ ±18°

King Pin ±4’ ±18°

Toe out on turns ±4’ ±20°

Adjustment range of Caster ±4’ ±7°

Wheel offset

(Rear Axle)

±2’ ±2°

Wheelbase offset ±3’ ±2°

Tread offset

(left and right)

±2’ ±2°

Axle offset ±3’ ±2°

SYSTEM REQUIREMENTS

This equipment uses a 3D software, 64 bit program which can be installed on Windows 7 or Windows 8 Operating Systems.

TECHNICAL PARAMETERS

Power Supply: 115-230V

Frequency: 50/60HZ

Working Temperature: +5ºC...+40ºC (41ºF...104ºF)

LIFT REQUIREMENTS

It is required that the wheel alignment operation area should have enough space to install a one unit four post lift or

scissor lift and plenty of room for the car to drive on easily.

9

t Rotary Hammer Drill or Similar

t Concrete Drill Bit (1/2” size)

t Steel Square

t 4 Foot Level

t Open-End Wrench Set: SAE/Metric

t Socket And Ratchet Set: SAE/Metric

t Hex-Key / Allen Wrench Set

t Large A-Frame Ladder

t Medium Crescent Wrench

t Medium Pipe Wrench

t Crow Bar

t Chalk Line

t Medium Flat Screwdriver

t Medium / Small Phillips Screwdriver

t Tape Measure: 25 Foot Minimum

t Needle Nose Pliers

t Utility Knife

t Hammer

t Needle Nose Pliers

t Mechanic’s Gloves

t Pallet Jack

t Forklift or Shop Crane

• (1) Target 3DPro variable height camera tower

• (1) Dell® OptiPlex® PC (♠♣) with powerful Intel® Core2 Duo 1.60 GHz processor pro-

vides high-powered processing with low-power consumption.

• Genuine Windows® 7 Operating System

• Intel® Graphics Media Accelerator

• 8 USB Ports (2 front, 4 back, 2 internal)

• Full-sized, sloped keyboard for easy use. Provides user-friendly control of all alignment

procedures.

• (1) Computer mouse

• (1) Console keyboard

• (1) Remote control

• (1) 32” diagonal Upper Flat Panel LCD Monitor (♠♣) designed for complete comfort and

convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-

ics. Offers wide viewing angle of 160° horizontal and vertical.

• (1) 18” diagonal Lower Flat Panel LCD Monitor (♠♣) designed for complete comfort and

convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-

ics. Offers wide viewing angle of 160° horizontal and vertical.

• (1) Rugged tower cabinet with integrated storage.

• (4) 13”-25” wheel clamps

• (1) Target 3DPro variable height camera tower

• (1) Steering wheel lock

• (1) Brake pedal depressor

• Current year domestic and foreign car vehicle specications

(♠) Comparable unit will be supplied if unavailable at time of purchase

(♣) All supported by round-the clock Dell Technical Support

Optional

• Calibration xture

Equipment Power Requirements:

115V / 1Ph, 50/60 Hz / 8 amp

230V / 1Ph, 50/60 Hz / 8 amp

TARGET 3DPRO FEATURES

TOOLS REQUIRED FOR INSTALLATION

10

Installation Location

Choose a location that is in compliance with current work place safety regulations. The working area should provide the

operator with enough space to install a four post lift or scissor lift and has easy access to drive a car on it. The place

selected should be well lit, easy to clean and should be away from oil, grease, water, etc. Avoid areas where bystanders

and customers may be present.

Proper unit installation is necessary for safe use and efficient operation. Proper installation also helps protect the unit from

damage and makes service easier. Always keep this manual with the unit.

Product Components

Appropriate procedures must be employed for effective assembly of your new 3DP4100 Target 3DPro Aligner. The images

on pages 10 - 11 show the complete product construction.

STAND COLUMN

APPROACH CAMERA

CAMERA BEAM

CAMERA

32” LCD MONITOR

CLAMP

FRONT TARGET

REAR TARGET

22” LCD MONITOR

PC CABINET

PRINTER CABINET

BASE PLATE

NOTE: To use Approach Camera

remove camera lens cover.

11

LIFTING LIMITED BLOCK

ALUMINUM STAND COLUMN

STEEL WIRE CABLE

LOCKING PLUNGER OF

STEEL WIRE CABLE

LOCKING KNOB

WHEEL CLAMP BRACKET

COVER OF STAND COLUMN

APPROACH CAMERA

32”LCD MONITOR CABLE HOLE

PRINTER CABINET CABLE HOLE

PC CABINET CABLE HOLE

POWER AND USB CABLE

CAMERA BEAM

MAIN CONTROL BOARD BOX

TARGET ALIGNMENT LIGHT

UPPER LOCKING KNOB

LOWER LOCKING KNOB

BASEPLATE

12

Adjusting Crossbeam Position

After column is standing up vertically disassemble the fixed

counterweight screw. Use a M8 Allen Wrench to

disassemble the counterweight screw.

Fix locking knob. Adjust the lifting aluminum crossbeam

support to the suitable position to install the camera beam,

and then turn the locking knobs clockwise to locking

position.

Lift up the stand column slowly, let the counter weight

iron move down to the bottom slowly, making sure the

steel cable stays on its track and with proper tension.

Fix stand column position.

THE CENTER BASEPLATE ANCHOR HOLE MUST

BE FACING TOWARDS LIFT. OTHERWISE, COLUMN

WILL BE FACING IN THE WRONG DIRECTION.

FIXED SCREW HOLES OF

COUNTERWEIGHT

13

Installing and Testing the Machine

Installation and setup of your new aligner must be handled

by a qualified person. If unsure of who to contact, refer to

the back page of this manual. All software is loaded unto

the computer’s hard drive. The hard drive shipped with the

unit contains the alignment software as a backup, and is

not needed when performing alignments. The setups for

the PC hardware and Microsoft Windows 7® are pre-set

at the factory and should not be altered.

Equipment Installation

Stand Column Installation

1. Confirm installation area before attempting set up

of equipment. You must have 1.7m to 2.5m depending

on your work area location. These measurements are

assigned from center of alignment turnplates of the

alignment lift to front of baseplate.

Stand column vertically as shown in picture above. Anchor

bolts locations to secure baseplate.

• Bolt holes to fix the base plate are: 1,2,3 and 4.

• Bolt hole number 5 is used to center baseplate.

Verify both inner side lines of lift (line A and line B).

• Line A: left inner side line of lift

• Line B: right inner side line of lift

2. Center alignment turnplates on lift. Confirm the center

point of turnplates (point C and point D).

• Point C: the center point of left turnplate

• Point D: the center line of right turnplate

MAKE SURE THERE ARE NOT PERMANENT

MAGNETS OR SOURCES OF HEAT IN THE

VICINITY OF THE MACHINE AS THESE COULD

CAUSE IRREPARABLE DAMAGE TO THE

PROGRAM DISK AND THE PERSONAL COMPUTER.

TARGETS AND CLAMPS REQUIRE CAREFUL

HANDLING. SERVICE AND MAINTENANCE OF

YOUR TARGET 3-D PRO WHEEL ALIGNER MUST

BE PERFORMED BY A QUALIFIED TECHNICIAN

FROM OR ASSIGNED BY RANGER PRODUCTS.

14

3. Confirm and create line E which is the center point of (C

and D) the turntables. (See image below.)

4. Confirm the center line F between line A and line B. Line

F needs to measure the distance between A & B to get

the center line. Line F is vertical to line E and the crossing

point with line E is G.

• Line F: the center point between line A and B.

• Point G the crossing point between F and E.

Note: In the image below see the connection of line E

between the center point of turnplates must be vertical to

line F.

5. Start measuring from point G along line F to 1.7m to

2.5m depending on your work area location and confirm

the installation position of (point H) of baseplate.

• Point H: the center point of stand column baseplate.

(Anchor bolt hole # 5)

6. Stand column vertically, align center hole 5 on base-

plate of centerline F. Once your distance measurement

from G to H is established just like in the image, drill center

hole 5 to concrete.

Note: Install anchor bolt in hole 5. Do not screw nut of

anchor bolt tightly, because in the following step you will

need to adjust hole positions 1, 2, 3, 4 based on hole 5.

15

7. Confirm connection line along holes 3 and 4, based on

hole 5 as a center point. Line I must cross squarely with

line F.

• Line I: is the connection line along holes: 3, 4 and 5.

Note: Line I must be horizontal to line F as shown in above

image.

8. Confirm base plate column position.

• Line I is parallel with line E

• The distance from the center line measurement I to E

should be the same as C and D. As seen in picture below.

9. Mark where the baseplate anchors are going to be, and

move baseplate from anchor bolts location. Next, unscrew

nut of anchor bolt 5. Drill the baseplate holes: 1, 2, 3, and

4 to concrete as shown in images below. Be careful to not

damage or ruin the concrete. You will need a special

concrete drill and concrete bit (1/2” size) for this

procedure. Drill holes and install baseplate and anchor

bolts with washers, and gently hammer bolts. Reconfirm

measurements as specified in step # 8.

16

10. Now that the column is standing and secure. Install

shims under baseplate, use a level and either adjust

or remove shims accordingly until you achieve vertical

plumb.

PLUMB FRONT TO BACK

PLUMB SIDE TO SIDE

11. Once plumbed, tighten anchor bolts to the baseplate

using concrete anchors. (See pictures for more details.)

Column installation is complete.

12. Secure aluminum sliding plate by locking knobs then

install camera crossbeam.

Installing Printer Cabinet

1. Front view of printer cabinet.

17

2. Inside graphical representation of printer cabinet.

3. Lateral view of printer cabinet.

4. To disassemble the printer drawer, press down the

two black plastic releases located on each side of the

drawer and pull it out, as shown in the image.

5. Use screws to mount the printer cabinet on the upper

side of the stand column. There are 4 fixed holes inside

the cabinet. See the image below.

Installing PC Cabinet and Power Supply

1. Front graphical representation of PC Cabinet.

FIXED HOLES TO

INSTALL CABINET

MONITOR

VGA SPLITTER

SOCKET

POWER SUPPLY

CABLE AND PLUG

DRAWER

RELEASE TO

DISASSEMBLE DRAWER

DRAWER SLIDE

PRESS DOWN PLASTIC

RELEASES LOCATED ON

EACH SIDE OF THE DRAWER

FIXED CABINET HOLES

POWER SUPPLY BOX

CABINET HANDLE

POWER SUPPLY CABLE

USE SCREWS TO MOUNT CABINE T

TO STAND COLUMN

18

2. Inside graphical representation of PC Cabinet.

3. Front view of power supply structure. Ensure that

camera communication cable is inserted throught the small

round hole. Oblong hole should have no cables, as shown

in the image below.

4. Above cabinet power supply enclosure with mounting

screws.

INSTALLATION HOLES FOR

22” LCD MONITOR BRACKETS

INSTALLATION HOLES FOR

22” LCD MONITOR BRACKETS

POWER SUPPLY ENCLOSURE

MOUNTING

SCREWS

THE POWER SELECTOR SWITCH ON THIS

MACHINE CONTAINS HIGH VOLTAGE.

DISCONNECT POWER AT THE

RECEPTACLE BEFORE PERFORMING ANY

ELECTRICAL REPAIRS. SECURE PLUG

SO THAT IT CANNOT BE ACCIDENTALY

PLUGGED IN DURING SERVICE.

IMPORTANT NOTE:

YOUR MACHINE HAS A DUAL VOLTAGE

SELECTOR AND CAN BE RUN ON EITHER

115 OR 230 VOLTS.

CONFIRM VOLTAGE SELECTOR SWITCH IS

POSITIONED CORRECTLY BEFORE

CONNECTING POWER TO YOUR MACHINE

OR SERIOUS DAMAGE TO THE

ELECTRONICS WILL RESULT.

CORRECT WAY

INCORRECT WAY

19

CHANGE VOLTAGE HERE

115V

CHANGE VOLTAGE HERE

230V

5. Before connecting equipment, choose the

appropriate voltage needed to operate your machine.

Have a licensed electrical technician perform any

necessary changes to the power source and power cord

before plugging in the unit. The Target 3D Pro Wheel

aligner power supply is 115 - 230 V compatible. Must slide

power voltage selector side to side to choose required volt-

age. See photos below.

6. Place the external power cable plug of the power

supply strip in the upper printer cabinet through the access

hole on the back side of the lower cabinet, as shown in the

images below.

7. Mount the PC cabinet to the column by using 4 screws.

Once this step is done, cabinet installation is complete.

CONFIRM VOLTAGE SELECTOR SWITCH IS

POSITIONED CORRECTLY BEFORE

CONNECTING POWER TO YOUR MACHINE

OR SERIOUS DAMAGE TO THE

ELECTRONICS WILL RESULT.

20

Installing Upper LCD Monitor

1. Remove monitor from packaging box. Place monitor

on a work table with a rag underneath to avoid scratching

monitor LCD screen surface. Take off lower monitor stand

bracket by removing all four phillips head screws.

2. Align the monitor mounting bracket with the

corresponding threaded holes, insert screws and tighten.

(Do not overtighten screws. This can cause damage to the

LCD monitor.)

3. Attach LCD monitor cable before mounting the

structure. Run monitor cable through hose opening down

to printer cabinet. Connect monitor cable to VGA splitter.

INPUT FROM COMPUTER

CONNECT CABLE HERE

OUTPUT TO MONITOR

STAND COLUMN HOLE

MONITOR POWER CABLE

LCD MONITOR POWER PLUG

Page is loading ...

Ranger 3DPRO-3DP4100R Owner's manual

This manual is also suitable for

Ranger 3DPRO-3DP4100R Owner's manual

Related papers

Other documents