Ranger 3DPRO-3DP4100R Owner's manual

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Owner's manual

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INSTALLATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept merchandise until the shipping
carrier makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.
BE SAFE
Your new alignment system was designed and built with
safety in mind. However, your overall safety can be
increased with proper training and thoughtful operation
on the part of the operator. DO NOT operate or repair this
equipment without reading this manual and the important
safety instructions shown inside. Keep this operation man-
ual near the alignment system at all times. Make sure that
ALL USERS read and understand this manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH THIS 3-D
ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS
DOCUMENT. FORWARD THIS IMPORTANT MANUAL TO ALL OPERATORS.
Revision A 01-26-16
P/N 5900957
Model: 3DP4100
Target 3DPro™
3D Imaging
Wheel Alignment System
READ THIS ENTIRE MANUAL BEFORE INSTALLATION BEGINS
RECORD HERE THE FOLLOWING INFORMATION
WHICH IS LOCATED ON THE SERIAL NUMBER DATA TAG
PRODUCT WARRANTY
Your new wheel alignment system 3DP4100 Target 3D Pro™ is warranted for one year on equipment structure; one year
on all operating components and tooling/accessories, to the original purchaser, to be free of defects in material and work-
manship. The manufacturer shall repair or replace at their option for this period those parts returned to the factory freight
prepaid which prove upon inspection to be defective. The manufacturer will pay labor costs for the first 12 months only on
parts returned as previously described.
The warranty does not extend to:
1. Defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required
maintenance.
2. Damages resulting from purchaser’s neglect or failure to operate products in accordance with instructions provided in
the owner’s manual(s) and/or other accompanying instructions supplied.
3. Normal wear items or service normally required to maintain the product in a safe operating condition.
4. Any component damaged in shipment.
5. Other items not listed but may be considered general wear parts.
6. Damage caused by rain, excessive humidity, corrosive environments or other contaminant’s.
THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT
FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC./ RANGER PRODUCT OR THE BREACH
OR DELAY IN PERFORMANCE OF THE WARRANTY.
WARRANTY IS NOT VALID UNLESS
WARRANTY CARD IS RETURNED
No part of this publication maybe translated, stored in an electronic retrieval system, reproduced, or partially or totally
adapted by any means (including microfilm and Photostats) without prior permission. Copyright © 2011 RANGER All rights
reserved. Dell, Canon, Microsoft, Windows 7, MS and MS-DOS are registered trademarks. Windows and the Windows logo
are trademarks of Microsoft Corporation. IBM is a registered trademark of IBM Corporation.
2
Ranger Products
®
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Model No.
Serial No.
Revision
Voltage
Date of Mfg.
DANGER!
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3
TABLE OF CONTENTS
Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Denitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Getting Started / Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
System Requirements /Technical Parameters / Lift Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features / Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 11
Adjusting Crossbeam Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing and Testing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stand Column Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 16
Installing Printer Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 17
Installing PC Cabinet / Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19
Installing Upper LCD Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21
Installing LCD Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mouse, Keyboard and Remote Control Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PC and Printer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Clamp Brackets Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24
Camera Corssbeam Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting Camera Beam Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HUB Board Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wheel Clamp Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Target Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Target Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28
Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Clamp Installation for Different Alignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Target 3DPro Wheel Aligner Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 -30
Target 3DPro Labels Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Power Supply Troubleshooting . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cable Connection Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 34
Parts Breakdowns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 49
Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 50
4
BEFORE YOU BEGIN
NOTIFY THE CARRIER AT ONCE if any hidden loss or
damage is discovered after receipt and request the carrier
to make an inspection. If the carrier will not do so, prepare
a signed statement to the effect that you have notified the
carrier (on a specific date) and that the carrier has failed to
comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE
AFTER YOU HAVE GIVEN CARRIER A CLEAR RECEIPT.
Support claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available. BendPak’s
willingness to assist in helping you process your claim does
not make BendPak responsible for collection of claims or
replacement of lost or damaged materials.
IMPORTANT NOTICE
Do not attempt to install this machine if you have never
been trained on basic automotive service equipment
installation procedures. Never attempt to lift components
without proper lifting tools such as a forklift or cranes. Stay
clear of any moving parts that can fall and cause injury.
These instructions must be followed to ensure proper
installation and operation of your 3D Pro wheel aligner.
Failure to comply with these instructions can result in
serious bodily harm and void product warranty.
Manufacturer will assume no liability for loss or damage
of any kind, expressed or implied resulting from improper
installation or use of this product.
PLEASE READ ENTIRE MANUAL
PRIOR TO INSTALLATION
OWNER’S RESPONSIBILITY
To maintain equipment and user safety, the responsibility
of the owner is to read and follow these instructions:
t Follow all installation and operation instructions.
t Make sure installation conforms to all applicable Local,
State, and Federal Codes, Rules, and Regulations;
such as State and Federal OSHA Regulations and
Electrical Codes.
t Carefully check the equipment for correct initial function.
t Read and follow the safety instructions. Keep them
readily available for machine operators.
t Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
properly supervised.
t Allow unit operation only with all parts in place and
operating safely.
t Carefully inspect the unit on a regular basis and
perform all maintenance as required.
t Service and maintain the unit only with authorized or
approved replacement parts.
t Keep all instructions permanently with the unit and
all decals on the unit clean and visible.
DEFINITIONS OF
HAzARD LEVELS
Identify the hazard levels used in this manual with the
following definitions and signal words:
Watch for this symbol as it means: Immediate hazards
which will result in severe personal injury or death.
Watch for this symbol as it means: Hazards or unsafe
practices which could result in severe personal injury or
death.
Watch for this symbol as it means: Hazards or unsafe
practices which may result in minor personal injury,
product or property damage.
INSTALLER / OPERATOR
PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
clothing during any installation and/or service activity.
Shop aprons or shop coats may also be worn, however
loose-fitting clothing should be avoided.
Tight-fitting leather gloves are recommended to protect
the technician’s hands when handling parts. Sturdy
leather steel-toe work shoes and oil resistant soles should
be used by all service personnel to help prevent injury
during typical installation and operation activities.
Eye protection is essential during
installation and operation
activities. Safety glasses with
side shields, goggles, or face
shields are acceptable. Back
belts provide support during
lifting activities and are also helpful in providing worker
protection. Consideration should also be given to the use
of hearing protection if service activity is performed in an
enclosed area, or if noise levels are high.
For your safety, read this manual thoroughly before operating the equipment. The Target 3DPro Wheel Alignment
System is intended for use by properly trained skilled automotive technicians. The safety messages presented in this
section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel align-
ments with this product. It is assumed that, prior to using the Alignment System, the operator has a thorough under-
standing of the vehicle systems being serviced.
When using your garage equipment, basic safety precautions should always be followed, including:
IMPORTANT
SAFETY INSTRUCTIONS
QUICKJACK
By Ranger Products
Risk of electrical shock
t Do not operate equipment with a damaged power cord or if the equipment has been dropped or
damaged, until it has been examined by a qualified service person.
t If an extension cord is necessary, a cord with a current rating equal to or greater than that of the
equipment should be used. Cords rated for less current than the equipment can overheat.
t Unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from
the outlet. Grasp plug and pull to disconnect.
t Do not expose the equipment to rain. Do not use on wet surfaces.
t Plug unit into correct power supply.
t Do not remove or bypass grounding pin.
t Contact with high voltages can cause death or serious injury.
Risk of electrical shock. High voltages are present within the console unit
t There are no user serviceable items within the console other than the keyboard and printer.
t Service on the unit must be performed by qualified personnel.
t Do not open any part of the console other than noted areas.
t Turn power switch off, disconnect the batteries in all sensor heads and unplug the unit
before servicing.
t Contact with high voltages can cause death or serious injury.
Risk of eye injury
t Debris, dirt, and fluids may drop from vehicle.
t Wear approved safety goggles when servicing.
t Knock off any loose debris.
t Clean surfaces as needed to avoid any materials from falling from vehicle.
t Debris, dirt, and fluids can cause serious eye injury.
Risk of crushing
t Vehicles may roll off alignment lift if not secured.
t Leave automatic transmission in park or manual transmission in gear unless equipment operation
steps require vehicle in neutral.
t Apply parking brake unless equipment operation steps require wheel movement.
t Use wheel chocks whenever vehicle is positioned on the lift.
t Follow rack or lift manufacturer’s safety recommendations when lifting a vehicle.
t Vehicles rolling off lifts can cause death or serious injury.
5
6
IMPORTANT SAFETY INSTRUCTIONS
Risk of entanglement or crushing. There are moving parts on vehicle lifts during
operation
t Keep all persons clear of lifts.
t Read lift manufacturer’s operation instructions carefully.
t Follow lift manufacturer’s safety recommendations.
t Contact with moving parts could cause injury.
Risk of pinching or crushing body parts when jacking vehicles
t Keep hands and other body parts away from jacking surfaces.
t Do not use unapproved adapters (i.e. wooden blocks) when jacking a vehicle.
t Do not bypass any jack manufacturer’s safety features.
t Read jack manufacturer’s operation instructions carefully.
t Follow manufacturer’s safety recommendations. Improperly used or maintained jacks can cause injury.
Risk of burns
t Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
t Wear gloves whenever performing a service near hot components.
t Hot components can cause burns.
Risk of injury. Tools may break or slip if improperly used or maintained
t Use the correct tool for the task.
t Frequently inspect, clean, and lubricate (if recommended) all tools.
t Follow recommended procedures when performing vehicle services.
t Tools that break or slip can cause injury.
The 3DP4100 Target 3DPro 3D Imaging Wheel Alignment System is intended for use by properly trained,
skilled automotive technicians. The safety messages presented in this section and throughout the manual
are reminders to the operator to exercise extreme care when performing wheel alignments with this prod-
uct. Do not attempt to operate this equipment if you have never been trained on basic alignment proce-
dures / automotive lift operation.
There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as well as the skill level of
the individual doing the work. Because of the vast number of vehicle applications and potential uses of the product, the
manufacturer cannot possibly anticipate or provide advice or safety message to cover every situation.
It is the automotive technician’s responsibility to be knowledgeable of the vehicle to be aligned. It is essential to use proper
service methods and perform wheel alignments in an appropriate and acceptable manner that does not endanger your
safety, the safety of others in the work area, the equipment or vehicle being serviced.
For any questions, regarding this product please contact the technical support team at Ranger Products:
BendPak Inc. / Ranger Products
1645 Lemonwood Dr.,
Santa Paula, CA. 93060
1-805-933-9970
www.rangerproducts.com
7
GETTING STARTED
Handling of the machine must be performed only with an
appropriate lifting device such as a forklift or pallet jack.
Only personnel who are experienced and qualified
on material handling procedures should handle any
transportation or moving of machine.
UNCRATING INSTRUCTIONS
Carefully remove the crating and packing materials and all
skid and pallet fasteners.
Be careful when cutting steel banding material as items
may become loose and fall causing personal harm or
injury. Always wear gloves when uncrating the machine to
prevent scratches, abrasions, or cuts due to the contact
with packing materials.
Retain all packaging in the event that any parts
are needed to be returned for warranty or
servicing.
Carefully unpack and inventory all items.
Familiarize yourself with all the components prior to beginning
set up and assembly.
INSTALLATION
Disconnect, tag and lock out power source before
attempting to install, service, relocate or perform any
maintenance.
Do not lift or move unit without appropriately rated
equipment. Be sure the unit is securely attached to lifting
device used.
Never use the wood shipping skid for mounting the unit.
Choose a safe location that is in compliance with current
work place safety regulations. Failure to properly install and
locate the machine in a safe area can lead to improper and
unsafe operation.
WIRING INSTRUCTIONS
1. Check the voltage, phase and proper amperage require-
ments for the alignment machine and components. The
Target 3D Pro Wheel aligner power supply is 115V- 230V
compatible. (See page 19). Wiring should be performed by
a certified electrician only.
Overheating, short circuits and fire damage will result from
inadequate wiring. Wiring must be installed in accordance
with National Electric Code and local codes and standards
covering electrical apparatus and wiring.
Be certain that adequate wire sizes are used, and that:
t Service is of adequate amp rating.
t The supply line has the same electrical characteristics
(voltage, cycles and phase) as the alignment machine and
components.
t The line wire is the proper size and that no other equipment
is operated from the same line.
The Target 3DPro Wheel Alignment System is designed
for INDOOR USE ONLY. Exposure to damp or wet
locations will cause damage to the alignment
system’s components or injury to the user and will void
warranty.
The computer may have the ability to connect to the internet,
intranet, a local or wide area network. DO NOT connect the
computer to any network or the internet unless instructed to by
Ranger Products.
DO NOT install any other software or hardware into or onto this
machine as it may cause conflicts with the Alignment System
software or drivers.
INSTALLATION OF ANY SOFTWARE OR
CONNECTION TO THE INTERNET WITHOUT
AUTHORIzATION BY RANGER PRODUCTS WILL VOID
THE ALIGNMENT SYSTEM’S WARRANTY.
8
Item Precision / Accuracy Range
Total Toe
(Front and Rear Wheels)
±2’ ±2°
Individual Toe ±2’ ±2°
Camber ±2’ ±3°
Wheel offset
(Front Axle)
±2’ ±2°
Thrust Line ±2’ ±2°
Caster ±4’ ±18°
King Pin ±4’ ±18°
Toe out on turns ±4’ ±20°
Adjustment range of Caster ±4’ ±7°
Wheel offset
(Rear Axle)
±2’ ±2°
Wheelbase offset ±3’ ±2°
Tread offset
(left and right)
±2’ ±2°
Axle offset ±3’ ±2°
SYSTEM REQUIREMENTS
This equipment uses a 3D software, 64 bit program which can be installed on Windows 7 or Windows 8 Operating Systems.
TECHNICAL PARAMETERS
Power Supply: 115-230V
Frequency: 50/60HZ
Working Temperature: +5ºC...+40ºC (41ºF...104ºF)
LIFT REQUIREMENTS
It is required that the wheel alignment operation area should have enough space to install a one unit four post lift or
scissor lift and plenty of room for the car to drive on easily.
9
t Rotary Hammer Drill or Similar
t Concrete Drill Bit (1/2” size)
t Steel Square
t 4 Foot Level
t Open-End Wrench Set: SAE/Metric
t Socket And Ratchet Set: SAE/Metric
t Hex-Key / Allen Wrench Set
t Large A-Frame Ladder
t Medium Crescent Wrench
t Medium Pipe Wrench
t Crow Bar
t Chalk Line
t Medium Flat Screwdriver
t Medium / Small Phillips Screwdriver
t Tape Measure: 25 Foot Minimum
t Needle Nose Pliers
t Utility Knife
t Hammer
t Needle Nose Pliers
t Mechanic’s Gloves
t Pallet Jack
t Forklift or Shop Crane
(1) Target 3DPro variable height camera tower
(1) Dell® OptiPlex® PC (♠♣) with powerful Intel® Core2 Duo 1.60 GHz processor pro-
vides high-powered processing with low-power consumption.
Genuine Windows® 7 Operating System
Intel® Graphics Media Accelerator
8 USB Ports (2 front, 4 back, 2 internal)
Full-sized, sloped keyboard for easy use. Provides user-friendly control of all alignment
procedures.
(1) Computer mouse
(1) Console keyboard
(1) Remote control
(1) 32” diagonal Upper Flat Panel LCD Monitor (♠♣) designed for complete comfort and
convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-
ics. Offers wide viewing angle of 160° horizontal and vertical.
(1) 18” diagonal Lower Flat Panel LCD Monitor (♠♣) designed for complete comfort and
convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-
ics. Offers wide viewing angle of 160° horizontal and vertical.
(1) Rugged tower cabinet with integrated storage.
(4) 13”-25” wheel clamps
(1) Target 3DPro variable height camera tower
(1) Steering wheel lock
(1) Brake pedal depressor
Current year domestic and foreign car vehicle specications
(♠) Comparable unit will be supplied if unavailable at time of purchase
(♣) All supported by round-the clock Dell Technical Support
Optional
• Calibration xture
Equipment Power Requirements:
115V / 1Ph, 50/60 Hz / 8 amp
230V / 1Ph, 50/60 Hz / 8 amp
TARGET 3DPRO FEATURES
TOOLS REQUIRED FOR INSTALLATION
10
Installation Location
Choose a location that is in compliance with current work place safety regulations. The working area should provide the
operator with enough space to install a four post lift or scissor lift and has easy access to drive a car on it. The place
selected should be well lit, easy to clean and should be away from oil, grease, water, etc. Avoid areas where bystanders
and customers may be present.
Proper unit installation is necessary for safe use and efficient operation. Proper installation also helps protect the unit from
damage and makes service easier. Always keep this manual with the unit.
Product Components
Appropriate procedures must be employed for effective assembly of your new 3DP4100 Target 3DPro Aligner. The images
on pages 10 - 11 show the complete product construction.
STAND COLUMN
APPROACH CAMERA
CAMERA BEAM
CAMERA
32” LCD MONITOR
CLAMP
FRONT TARGET
REAR TARGET
22” LCD MONITOR
PC CABINET
PRINTER CABINET
BASE PLATE
NOTE: To use Approach Camera
remove camera lens cover.
11
LIFTING LIMITED BLOCK
ALUMINUM STAND COLUMN
STEEL WIRE CABLE
LOCKING PLUNGER OF
STEEL WIRE CABLE
LOCKING KNOB
WHEEL CLAMP BRACKET
COVER OF STAND COLUMN
APPROACH CAMERA
32”LCD MONITOR CABLE HOLE
PRINTER CABINET CABLE HOLE
PC CABINET CABLE HOLE
POWER AND USB CABLE
CAMERA BEAM
MAIN CONTROL BOARD BOX
TARGET ALIGNMENT LIGHT
UPPER LOCKING KNOB
LOWER LOCKING KNOB
BASEPLATE
12
Adjusting Crossbeam Position
After column is standing up vertically disassemble the fixed
counterweight screw. Use a M8 Allen Wrench to
disassemble the counterweight screw.
Fix locking knob. Adjust the lifting aluminum crossbeam
support to the suitable position to install the camera beam,
and then turn the locking knobs clockwise to locking
position.
Lift up the stand column slowly, let the counter weight
iron move down to the bottom slowly, making sure the
steel cable stays on its track and with proper tension.
Fix stand column position.
THE CENTER BASEPLATE ANCHOR HOLE MUST
BE FACING TOWARDS LIFT. OTHERWISE, COLUMN
WILL BE FACING IN THE WRONG DIRECTION.
FIXED SCREW HOLES OF
COUNTERWEIGHT
13
Installing and Testing the Machine
Installation and setup of your new aligner must be handled
by a qualified person. If unsure of who to contact, refer to
the back page of this manual. All software is loaded unto
the computer’s hard drive. The hard drive shipped with the
unit contains the alignment software as a backup, and is
not needed when performing alignments. The setups for
the PC hardware and Microsoft Windows are pre-set
at the factory and should not be altered.
Equipment Installation
Stand Column Installation
1. Confirm installation area before attempting set up
of equipment. You must have 1.7m to 2.5m depending
on your work area location. These measurements are
assigned from center of alignment turnplates of the
alignment lift to front of baseplate.
Stand column vertically as shown in picture above. Anchor
bolts locations to secure baseplate.
Bolt holes to fix the base plate are: 1,2,3 and 4.
Bolt hole number 5 is used to center baseplate.
Verify both inner side lines of lift (line A and line B).
Line A: left inner side line of lift
Line B: right inner side line of lift
2. Center alignment turnplates on lift. Confirm the center
point of turnplates (point C and point D).
Point C: the center point of left turnplate
Point D: the center line of right turnplate
MAKE SURE THERE ARE NOT PERMANENT
MAGNETS OR SOURCES OF HEAT IN THE
VICINITY OF THE MACHINE AS THESE COULD
CAUSE IRREPARABLE DAMAGE TO THE
PROGRAM DISK AND THE PERSONAL COMPUTER.
TARGETS AND CLAMPS REQUIRE CAREFUL
HANDLING. SERVICE AND MAINTENANCE OF
YOUR TARGET 3-D PRO WHEEL ALIGNER MUST
BE PERFORMED BY A QUALIFIED TECHNICIAN
FROM OR ASSIGNED BY RANGER PRODUCTS.
14
3. Confirm and create line E which is the center point of (C
and D) the turntables. (See image below.)
4. Confirm the center line F between line A and line B. Line
F needs to measure the distance between A & B to get
the center line. Line F is vertical to line E and the crossing
point with line E is G.
Line F: the center point between line A and B.
Point G the crossing point between F and E.
Note: In the image below see the connection of line E
between the center point of turnplates must be vertical to
line F.
5. Start measuring from point G along line F to 1.7m to
2.5m depending on your work area location and confirm
the installation position of (point H) of baseplate.
Point H: the center point of stand column baseplate.
(Anchor bolt hole # 5)
6. Stand column vertically, align center hole 5 on base-
plate of centerline F. Once your distance measurement
from G to H is established just like in the image, drill center
hole 5 to concrete.
Note: Install anchor bolt in hole 5. Do not screw nut of
anchor bolt tightly, because in the following step you will
need to adjust hole positions 1, 2, 3, 4 based on hole 5.
15
7. Confirm connection line along holes 3 and 4, based on
hole 5 as a center point. Line I must cross squarely with
line F.
Line I: is the connection line along holes: 3, 4 and 5.
Note: Line I must be horizontal to line F as shown in above
image.
8. Confirm base plate column position.
Line I is parallel with line E
• The distance from the center line measurement I to E
should be the same as C and D. As seen in picture below.
9. Mark where the baseplate anchors are going to be, and
move baseplate from anchor bolts location. Next, unscrew
nut of anchor bolt 5. Drill the baseplate holes: 1, 2, 3, and
4 to concrete as shown in images below. Be careful to not
damage or ruin the concrete. You will need a special
concrete drill and concrete bit (1/2” size) for this
procedure. Drill holes and install baseplate and anchor
bolts with washers, and gently hammer bolts. Reconfirm
measurements as specified in step # 8.
16
10. Now that the column is standing and secure. Install
shims under baseplate, use a level and either adjust
or remove shims accordingly until you achieve vertical
plumb.
PLUMB FRONT TO BACK
PLUMB SIDE TO SIDE
11. Once plumbed, tighten anchor bolts to the baseplate
using concrete anchors. (See pictures for more details.)
Column installation is complete.
12. Secure aluminum sliding plate by locking knobs then
install camera crossbeam.
Installing Printer Cabinet
1. Front view of printer cabinet.
17
2. Inside graphical representation of printer cabinet.
3. Lateral view of printer cabinet.
4. To disassemble the printer drawer, press down the
two black plastic releases located on each side of the
drawer and pull it out, as shown in the image.
5. Use screws to mount the printer cabinet on the upper
side of the stand column. There are 4 fixed holes inside
the cabinet. See the image below.
Installing PC Cabinet and Power Supply
1. Front graphical representation of PC Cabinet.
FIXED HOLES TO
INSTALL CABINET
MONITOR
VGA SPLITTER
SOCKET
POWER SUPPLY
CABLE AND PLUG
DRAWER
RELEASE TO
DISASSEMBLE DRAWER
DRAWER SLIDE
PRESS DOWN PLASTIC
RELEASES LOCATED ON
EACH SIDE OF THE DRAWER
FIXED CABINET HOLES
POWER SUPPLY BOX
CABINET HANDLE
POWER SUPPLY CABLE
USE SCREWS TO MOUNT CABINE T
TO STAND COLUMN
18
2. Inside graphical representation of PC Cabinet.
3. Front view of power supply structure. Ensure that
camera communication cable is inserted throught the small
round hole. Oblong hole should have no cables, as shown
in the image below.
4. Above cabinet power supply enclosure with mounting
screws.
INSTALLATION HOLES FOR
22” LCD MONITOR BRACKETS
INSTALLATION HOLES FOR
22” LCD MONITOR BRACKETS
POWER SUPPLY ENCLOSURE
MOUNTING
SCREWS
THE POWER SELECTOR SWITCH ON THIS
MACHINE CONTAINS HIGH VOLTAGE.
DISCONNECT POWER AT THE
RECEPTACLE BEFORE PERFORMING ANY
ELECTRICAL REPAIRS. SECURE PLUG
SO THAT IT CANNOT BE ACCIDENTALY
PLUGGED IN DURING SERVICE.
IMPORTANT NOTE:
YOUR MACHINE HAS A DUAL VOLTAGE
SELECTOR AND CAN BE RUN ON EITHER
115 OR 230 VOLTS.
CONFIRM VOLTAGE SELECTOR SWITCH IS
POSITIONED CORRECTLY BEFORE
CONNECTING POWER TO YOUR MACHINE
OR SERIOUS DAMAGE TO THE
ELECTRONICS WILL RESULT.
CORRECT WAY
INCORRECT WAY
19
CHANGE VOLTAGE HERE
115V
CHANGE VOLTAGE HERE
230V
5. Before connecting equipment, choose the
appropriate voltage needed to operate your machine.
Have a licensed electrical technician perform any
necessary changes to the power source and power cord
before plugging in the unit. The Target 3D Pro Wheel
aligner power supply is 115 - 230 V compatible. Must slide
power voltage selector side to side to choose required volt-
age. See photos below.
6. Place the external power cable plug of the power
supply strip in the upper printer cabinet through the access
hole on the back side of the lower cabinet, as shown in the
images below.
7. Mount the PC cabinet to the column by using 4 screws.
Once this step is done, cabinet installation is complete.
CONFIRM VOLTAGE SELECTOR SWITCH IS
POSITIONED CORRECTLY BEFORE
CONNECTING POWER TO YOUR MACHINE
OR SERIOUS DAMAGE TO THE
ELECTRONICS WILL RESULT.
20
Installing Upper LCD Monitor
1. Remove monitor from packaging box. Place monitor
on a work table with a rag underneath to avoid scratching
monitor LCD screen surface. Take off lower monitor stand
bracket by removing all four phillips head screws.
2. Align the monitor mounting bracket with the
corresponding threaded holes, insert screws and tighten.
(Do not overtighten screws. This can cause damage to the
LCD monitor.)
3. Attach LCD monitor cable before mounting the
structure. Run monitor cable through hose opening down
to printer cabinet. Connect monitor cable to VGA splitter.
INPUT FROM COMPUTER
CONNECT CABLE HERE
OUTPUT TO MONITOR
STAND COLUMN HOLE
MONITOR POWER CABLE
LCD MONITOR POWER PLUG
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Ranger 3DPRO-3DP4100R Owner's manual

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