AVENTICS AS1 Owner's manual

AVENTICS
Brand
AVENTICS
Model
AS1
Type
Owner's manual
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9 Erweiterung und Umbau
Verschmutzungsanzeige AS montieren
(FLP/FLC)
1. Lösen Sie die Schrauben (b) vom Filtergehäuse (a) und
nehmen Sie den Deckel (c) ab.
2. Setzen Sie die Dichtungen 4 x 1,5 nach DIN 3771 (d) ein.
Setzen Sie die Verschmutzungsanzeige (e) auf das
Filtergehäuse und ziehen Sie die Schrauben (f) an.
Max. Anzugsmoment: 1,5 Nm, M5 x 20 nach DIN 965
Durchflussrichtung ändern (AS2 – AS5)
Umbau Filter
Bei allen Komponenten erfolgt die Änderung der
Durchflussrichtung durch einen um 180° in der vertikalen Achse
gedrehten Einbau. Hierfür müssen die Gehäusedeckel gewechselt
werden:
1. Lösen Sie den Gehäusedeckel von Vorder- und Rückseite.
2. Bringen Sie die Deckel auf den Gegenseiten wieder an. Der
Deckel mit dem AVENTICS-Logo nach vorne.
Behälter drehen
1. Lösen Sie den Behälter.
2. Drehen Sie den Behälter um 180° und schrauben Sie ihn
wieder bis zum Anschlag ein.
3. Platzieren Sie die Entriegelung nach vorne.
10 Fehlersuche und
Fehlerbehebung
Bei der Serie AS1 ist kein Umbau nötig. Die Ausführung
„Durchfluss rechts/links“ hat eine eigene Bestellnummer.
Störung Mögliche Ursache Abhilfe
Verschmutzungsanzeige
zeigt bereits bei der
erstmaligen
Inbetriebnahme rot an.
Zu hoher
Durchfluss
Größere
Baureihe
einsetzen
Durchfluss
reduzieren
Verschmutzungsanzeige
zeigt beim Betrieb rot an.
Filter verschmutzt Filter reinigen
bzw. ersetzen
Druck-/Durchflussniveau
wird nicht erreicht oder
baut sich langsam ab.
Filter verschmutzt Filter reinigen
bzw. ersetzen
Filter zu klein
ausgewählt
Größeren Filter
wählen
8
11 Technische Daten
Maximal zulässiger Druck, Temperaturbereich und
Gewindeanschluss sind auf den Produkten angegeben.
Die Einbaulage ist senkrecht.
Allgemeine Daten
Mediums-/ Umgebungs-
temperatur min./max.
-10 °C /+50 °C
Weitere technische Daten entnehmen Sie bitte
dem Online-Katalog unter
www.aventics.com/pneumatics-catalog
English
1 About this documentation
These instructions contain important information for the safe
and appropriate assembly and commissioning of the product.
O Read these instructions carefully, especially the section
“Notes on Safety”, before working with the product.
Additional documentation
O Also follow the instructions for the other system components.
O Furthermore, observe general, statutory and other binding
rules of the European and national laws, as well as the valid
regulations in your country to protect the environment and
avoid accidents.
Presentation of information
Safety instructions
In this document, there are safety instructions before the steps
whenever there is a danger of personal injury or damage to the
equipment. The measures described to avoid these hazards must
be followed.
Structure of warnings
Meaning of the signal words
Symbols
2 Notes on safety
The product has been manufactured according to the accepted
rules of current technology. Even so, there is a risk of injury or
damage if the following general safety instructions and the specific
warnings given in this instruction manual are not observed.
O Read these instructions completely before working with the
product.
O Keep these instructions in a location where they are accessible
to all users at all times.
O Always include the operating instructions when you pass
the product on to third parties.
SIGNAL WORD
Type and source of risk
Consequences of non-observance
O Measures to avoid these hazards
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Operation may be impaired if this information
is disregarded.
Filterelement austauschen:
7 Außerbetriebnahme,
Demontage, Austausch
8 Entsorgung
Entsorgen Sie das Produkt und das Kondensat nach den
nationalen Bestimmungen Ihres Landes.
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
1. Schrauben Sie den
Behälter aus dem
Gehäuse (a, b).
Ziehen Sie die Entriegelung (a)
nach unten, drehen Sie den
Behälter (b) erst nach links und
ziehen Sie Ihn dann nach unten ab
(c).
2. Drehen Sie den
Filterteller heraus
(c, d).
Drehen Sie den
Filterteller
heraus (d, e).
Drehen Sie
das Filterstück
heraus (d, e).
3. Entfernen Sie die obere Drallkappe. –
4. Tauschen Sie den
Filtereinsatz (e).
Tauschen Sie den Filtereinsatz (f).
5. Montieren Sie die Drallkappe wieder
in der richtigen Position.
–
6. Stellen Sie sicher, dass
der O-Ring zur
Behälterabdichtung
vorhanden ist.
–
7. Drehen Sie den neuen
Filtereinsatz ein (f) und
ziehen Sie Ihn von
Hand leicht an (g).
Drehen Sie den neuen
Filtereinsatz ein (g) und ziehen Sie
Ihn von Hand leicht an (h).
8. Schrauben Sie den
Behälter im
Uhrzeigersinn bis auf
Anschlag ein (h, i).
Setzen Sie den Behälter um 45°
verdreht ein (i) und drehen Sie ihn
nach rechts bis die Entriegelung
hörbar einrastet (j).
VORSICHT
Verletzungsgefahr bei Demontage oder Austausch unter
Druck oder Spannung!
Demontage oder Austausch unter Druck oder anliegender
elektrischer Spannung kann zu Verletzungen führen und das
Produkt oder Anlagenteile beschädigen.
O Schalten Sie den relevanten Anlagenteil drucklos und
spannungsfrei, bevor Sie das Produkt demontieren oder
Teile austauschen.
O Sichern Sie die Anlage gegen Wiedereinschalten.
5
6
7
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | Deutsch 4AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | Deutsch/English 5
9 Erweiterung und Umbau
Verschmutzungsanzeige AS montieren
(FLP/FLC)
1. Lösen Sie die Schrauben (b) vom Filtergehäuse (a) und
nehmen Sie den Deckel (c) ab.
2. Setzen Sie die Dichtungen 4 x 1,5 nach DIN 3771 (d) ein.
Setzen Sie die Verschmutzungsanzeige (e) auf das
Filtergehäuse und ziehen Sie die Schrauben (f) an.
Max. Anzugsmoment: 1,5 Nm, M5 x 20 nach DIN 965
Durchflussrichtung ändern (AS2 – AS5)
Umbau Filter
Bei allen Komponenten erfolgt die Änderung der
Durchflussrichtung durch einen um 180° in der vertikalen Achse
gedrehten Einbau. Hierfür müssen die Gehäusedeckel gewechselt
werden:
1. Lösen Sie den Gehäusedeckel von Vorder- und Rückseite.
2. Bringen Sie die Deckel auf den Gegenseiten wieder an. Der
Deckel mit dem AVENTICS-Logo nach vorne.
Behälter drehen
1. Lösen Sie den Behälter.
2. Drehen Sie den Behälter um 180° und schrauben Sie ihn
wieder bis zum Anschlag ein.
3. Platzieren Sie die Entriegelung nach vorne.
10 Fehlersuche und
Fehlerbehebung
Bei der Serie AS1 ist kein Umbau nötig. Die Ausführung
„Durchfluss rechts/links“ hat eine eigene Bestellnummer.
Störung Mögliche Ursache Abhilfe
Verschmutzungsanzeige
zeigt bereits bei der
erstmaligen
Inbetriebnahme rot an.
Zu hoher
Durchfluss
Größere
Baureihe
einsetzen
Durchfluss
reduzieren
Verschmutzungsanzeige
zeigt beim Betrieb rot an.
Filter verschmutzt Filter reinigen
bzw. ersetzen
Druck-/Durchflussniveau
wird nicht erreicht oder
baut sich langsam ab.
Filter verschmutzt Filter reinigen
bzw. ersetzen
Filter zu klein
ausgewählt
Größeren Filter
wählen
8
11 Technische Daten
Maximal zulässiger Druck, Temperaturbereich und
Gewindeanschluss sind auf den Produkten angegeben.
Die Einbaulage ist senkrecht.
Allgemeine Daten
Mediums-/ Umgebungs-
temperatur min./max.
-10 °C /+50 °C
Weitere technische Daten entnehmen Sie bitte
dem Online-Katalog unter
www.aventics.com/pneumatics-catalog
English
1 About this documentation
These instructions contain important information for the safe
and appropriate assembly and commissioning of the product.
O Read these instructions carefully, especially the section
“Notes on Safety”, before working with the product.
Additional documentation
O Also follow the instructions for the other system components.
O Furthermore, observe general, statutory and other binding
rules of the European and national laws, as well as the valid
regulations in your country to protect the environment and
avoid accidents.
Presentation of information
Safety instructions
In this document, there are safety instructions before the steps
whenever there is a danger of personal injury or damage to the
equipment. The measures described to avoid these hazards must
be followed.
Structure of warnings
Meaning of the signal words
Symbols
2 Notes on safety
The product has been manufactured according to the accepted
rules of current technology. Even so, there is a risk of injury or
damage if the following general safety instructions and the specific
warnings given in this instruction manual are not observed.
O Read these instructions completely before working with the
product.
O Keep these instructions in a location where they are accessible
to all users at all times.
O Always include the operating instructions when you pass
the product on to third parties.
SIGNAL WORD
Type and source of risk
Consequences of non-observance
O Measures to avoid these hazards
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Operation may be impaired if this information
is disregarded.
Filterelement austauschen:
7 Außerbetriebnahme,
Demontage, Austausch
8 Entsorgung
Entsorgen Sie das Produkt und das Kondensat nach den
nationalen Bestimmungen Ihres Landes.
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
1. Schrauben Sie den
Behälter aus dem
Gehäuse (a, b).
Ziehen Sie die Entriegelung (a)
nach unten, drehen Sie den
Behälter (b) erst nach links und
ziehen Sie Ihn dann nach unten ab
(c).
2. Drehen Sie den
Filterteller heraus
(c, d).
Drehen Sie den
Filterteller
heraus (d, e).
Drehen Sie
das Filterstück
heraus (d, e).
3. Entfernen Sie die obere Drallkappe. –
4. Tauschen Sie den
Filtereinsatz (e).
Tauschen Sie den Filtereinsatz (f).
5. Montieren Sie die Drallkappe wieder
in der richtigen Position.
–
6. Stellen Sie sicher, dass
der O-Ring zur
Behälterabdichtung
vorhanden ist.
–
7. Drehen Sie den neuen
Filtereinsatz ein (f) und
ziehen Sie Ihn von
Hand leicht an (g).
Drehen Sie den neuen
Filtereinsatz ein (g) und ziehen Sie
Ihn von Hand leicht an (h).
8. Schrauben Sie den
Behälter im
Uhrzeigersinn bis auf
Anschlag ein (h, i).
Setzen Sie den Behälter um 45°
verdreht ein (i) und drehen Sie ihn
nach rechts bis die Entriegelung
hörbar einrastet (j).
VORSICHT
Verletzungsgefahr bei Demontage oder Austausch unter
Druck oder Spannung!
Demontage oder Austausch unter Druck oder anliegender
elektrischer Spannung kann zu Verletzungen führen und das
Produkt oder Anlagenteile beschädigen.
O Schalten Sie den relevanten Anlagenteil drucklos und
spannungsfrei, bevor Sie das Produkt demontieren oder
Teile austauschen.
O Sichern Sie die Anlage gegen Wiedereinschalten.
5
6
7
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | Deutsch 4AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | Deutsch/English 5
5 Assembly, Commissioning
and Operation
Mount fastening elements W01 – W05
O Please heed figures – .
Operate condensate drain
Semi-automatic condensate drain
The condensate drain opens and closes depending on operating
pressure:
W Pressure < 1.5 bar: drain open
W Pressure > 1.5 bar: drain closed
Set semi-automatic mode:
O Open the drain screw by turning it all the way to the left.
You may leave the screw one turn deep in the thread or remove
it completely.
CAUTION
Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or electrical voltage can lead
to injuries and damage to the product or system components.
O Make sure that the relevant system part is not under voltage
or pressure before you assemble the product.
O Protect the system against being switched on.
Sudden rise in pressure during commissioning!
The system is exposed to sudden pressure on commissioning
if no SSU filling unit is used! This may result in dangerous
erratic cylinder movements.
O Please ensure when commissioning a system without a SSU
filling unit that the cylinders are in their end position or that
no danger can emit from those not in end position.
System is operating under pressure!
Incorrect installation may damage the maintenance unit/
apparatus and cause serious injury.
O Before commissioning, check that all connections, ports and
maintenance equipment have been correctly installed.
CAUTION
Potential impairment of compressed air system
by condensate!
In the case of the semi-automatic condensate drain, condensate
is only discharged when the reservoir is not under pressure. If
in operation for an extended period, the condensate may exceed
the maximum filling level and find its way into the compressed
air system. This may result in damage to the compressed air
system.
O Regularly check the filling level in the reservoir.
O Drain condensate manually once it reaches the maximum
filling level.
O Do not let the condensate run off into the surroundings.
W01
W05
1
2
3
1
Draining condensate manually
The condensate can also be manually drained (b =maximum
filling level).
1. Turn drain screw (a) all the way to the right (closed position).
2. Turn drain screw (a) to the left a few times until condensate
runs out.
Fully automatic condensate drain
The fully automatic condensate drain is available in versions “open
without pressure” and “closed without pressure”. In both versions
the valve opens automatically as soon as the floater reaches the
highest point and closes again when the it reaches the lowest point.
Version “open without pressure”
The condensate drain opens and closes depending on operating
pressure:
W Pressure < 1.5 bar: drain open
W Pressure > 1.5 bar: drain closed
Setting the automatic mode:
O Turn the drain screw to the right as far as it will go.
Version “closed without pressure”
The condensate drain is closed regardless of the operating
pressure.
Draining condensate manually
The condensate can also be manually drained (b =maximum
filling level).
O Turn the drain screw (a) to the right as far as it will go.
6 Service and Repairs
Cleaning and servicing
W Close all openings with suitable safety devices so that
no cleaning agent can enter into the system.
W Never use solvents or aggressive detergents. Only clean
the product using a slightly damp cloth. Only use water and,
if necessary, a mild detergent.
W Do not use high-pressure cleaners for cleaning.
W Do not use compressed air for cleaning (blowing off)
the maintenance unit or equipment.
Replace filter element
If the drain screw is screwed in all the way left,
the automatic drainage is blocked.
CAUTION
System is operating under pressure!
Opening the system while under pressure may damage the
maintenance unit/apparatus and cause serious injury.
O Please ensure that the system is not under pressure before
you open the reservoir.
3
2
3
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 7
Intended use
The product is exclusively intended for installation in a machine
or system or for combination with other components to form
a machine or system. The product may only be commissioned
after it has been installed in the machine/system for which
it is intended.
Use is permitted only under the operating conditions and within
the performance limits listed in the technical data. Only use
compressed air as the medium.
The product is technical equipment and is intended for
professional use only.
Intended use includes having read and understood this
documentation, especially the chapter “Notes on Safety”.
Personnel qualifications
All tasks associated with the product require basic mechanical,
pneumatic and electrical knowledge, as well as knowledge of the
respective technical terms. In order to ensure operational safety,
these tasks may only be carried out by qualified personnel or an
instructed person under the direction of qualified personnel.
Qualified personnel are those who can recognize possible hazards
and institute the appropriate safety measures, due to their
professional training, knowledge, and experience, as well as their
understanding of the relevant regulations pertaining to the work to
be done. Qualified personnel must observe the rules relevant to the
subject area.
General safety instructions
W Observe the valid local regulations in the country of use to
protect the environment and avoid workplace accidents.
W Only use AVENTICS products that are in perfect working order.
W Examine the product for obvious defects, such as cracks in the
housing or missing screws, caps, or seals.
W Do not modify or convert the product.
W Persons who assemble, operate, disassemble, or maintain
AVENTICS products must not consume any alcohol, drugs,
or pharmaceuticals that may affect their ability to respond.
W The warranty will not apply if the product is incorrectly
assembled.
W Do not place any improper mechanical loads on the product
under any circumstances.
W Product warnings and information must be legible,
i.e. not covered by paint, etc.
Safety instructions related to the product
and technology
W Lay cables and lines so that they cannot be damaged and
no one can trip over them.
W Do not operate the product in aggressive ambient air or allow
it to come into contact with aggressive media.
The substances listed as examples in the following table,
which contain solvents in various concentrations, can lead to
an aggressive ambient air/compressed air in the application
area of compressed air preparation devices and in the suction
area of air compressors.
A pressurized polycarbonate reservoir may corrode
in an aggressive ambient air/compressed air and explode
as a result.
If the presence of the substances stated in the table cannot
be avoided, such as in gluing machines or vulcanization
plants, the use of metal reservoirs is required.
W If a lubricator is used, please only use a suitable pneumatic oil,
see online catalog (www.aventics.com/pneumatics-catalog).
W No soiling may be allowed to collect on or in the filters,
reservoirs or windows. Replace reservoirs if soiling cannot
be removed from the drain (drain may become clogged).
3 Delivery Contents
The delivery contents include:
W 1 filter (pre, micro, active carbon-) as ordered
W Operating instructions
4 About this product
Standard filter FLS, pre-filter FLP, micro-filter FLC and active
carbon filter FLA are components of maintenance units:
W Standard filter FLS: Solid impurities and condensate are
removed from the compressed air by centrifugal force
and filtration.
W Pre-filter FLP and micro-filter FLC: Suitable for very high
standards in compressed air purity.
W
Active carbon filter FLA:
Filters out odors from the compressed
air. The oil vapor molecules in the compressed air are absorbed.
Solvents: Acetone, paint thinners, alcohols, ester
Detergents: Trichloroethylene, perchlorethylene,
benzene, gasoline
Other media: Synthetic oils, drilling oil, high-alloyed oils,
certain compressor oils, brake fluid,
ammonia, bonding and sealing agents,
plasticizers, anti-freeze, coolants/
lubricants
Also observe the “Customer information on material
resistance in compressed air preparation”
(MNR R412025273).
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 6
5 Assembly, Commissioning
and Operation
Mount fastening elements W01 – W05
O Please heed figures – .
Operate condensate drain
Semi-automatic condensate drain
The condensate drain opens and closes depending on operating
pressure:
W Pressure < 1.5 bar: drain open
W Pressure > 1.5 bar: drain closed
Set semi-automatic mode:
O Open the drain screw by turning it all the way to the left.
You may leave the screw one turn deep in the thread or remove
it completely.
CAUTION
Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or electrical voltage can lead
to injuries and damage to the product or system components.
O Make sure that the relevant system part is not under voltage
or pressure before you assemble the product.
O Protect the system against being switched on.
Sudden rise in pressure during commissioning!
The system is exposed to sudden pressure on commissioning
if no SSU filling unit is used! This may result in dangerous
erratic cylinder movements.
O Please ensure when commissioning a system without a SSU
filling unit that the cylinders are in their end position or that
no danger can emit from those not in end position.
System is operating under pressure!
Incorrect installation may damage the maintenance unit/
apparatus and cause serious injury.
O Before commissioning, check that all connections, ports and
maintenance equipment have been correctly installed.
CAUTION
Potential impairment of compressed air system
by condensate!
In the case of the semi-automatic condensate drain, condensate
is only discharged when the reservoir is not under pressure. If
in operation for an extended period, the condensate may exceed
the maximum filling level and find its way into the compressed
air system. This may result in damage to the compressed air
system.
O Regularly check the filling level in the reservoir.
O Drain condensate manually once it reaches the maximum
filling level.
O Do not let the condensate run off into the surroundings.
W01
W05
1
2
3
1
Draining condensate manually
The condensate can also be manually drained (b =maximum
filling level).
1. Turn drain screw (a) all the way to the right (closed position).
2. Turn drain screw (a) to the left a few times until condensate
runs out.
Fully automatic condensate drain
The fully automatic condensate drain is available in versions “open
without pressure” and “closed without pressure”. In both versions
the valve opens automatically as soon as the floater reaches the
highest point and closes again when the it reaches the lowest point.
Version “open without pressure”
The condensate drain opens and closes depending on operating
pressure:
W Pressure < 1.5 bar: drain open
W Pressure > 1.5 bar: drain closed
Setting the automatic mode:
O Turn the drain screw to the right as far as it will go.
Version “closed without pressure”
The condensate drain is closed regardless of the operating
pressure.
Draining condensate manually
The condensate can also be manually drained (b =maximum
filling level).
O Turn the drain screw (a) to the right as far as it will go.
6 Service and Repairs
Cleaning and servicing
W Close all openings with suitable safety devices so that
no cleaning agent can enter into the system.
W Never use solvents or aggressive detergents. Only clean
the product using a slightly damp cloth. Only use water and,
if necessary, a mild detergent.
W Do not use high-pressure cleaners for cleaning.
W Do not use compressed air for cleaning (blowing off)
the maintenance unit or equipment.
Replace filter element
If the drain screw is screwed in all the way left,
the automatic drainage is blocked.
CAUTION
System is operating under pressure!
Opening the system while under pressure may damage the
maintenance unit/apparatus and cause serious injury.
O Please ensure that the system is not under pressure before
you open the reservoir.
3
2
3
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 7
Intended use
The product is exclusively intended for installation in a machine
or system or for combination with other components to form
a machine or system. The product may only be commissioned
after it has been installed in the machine/system for which
it is intended.
Use is permitted only under the operating conditions and within
the performance limits listed in the technical data. Only use
compressed air as the medium.
The product is technical equipment and is intended for
professional use only.
Intended use includes having read and understood this
documentation, especially the chapter “Notes on Safety”.
Personnel qualifications
All tasks associated with the product require basic mechanical,
pneumatic and electrical knowledge, as well as knowledge of the
respective technical terms. In order to ensure operational safety,
these tasks may only be carried out by qualified personnel or an
instructed person under the direction of qualified personnel.
Qualified personnel are those who can recognize possible hazards
and institute the appropriate safety measures, due to their
professional training, knowledge, and experience, as well as their
understanding of the relevant regulations pertaining to the work to
be done. Qualified personnel must observe the rules relevant to the
subject area.
General safety instructions
W Observe the valid local regulations in the country of use to
protect the environment and avoid workplace accidents.
W Only use AVENTICS products that are in perfect working order.
W Examine the product for obvious defects, such as cracks in the
housing or missing screws, caps, or seals.
W Do not modify or convert the product.
W Persons who assemble, operate, disassemble, or maintain
AVENTICS products must not consume any alcohol, drugs,
or pharmaceuticals that may affect their ability to respond.
W The warranty will not apply if the product is incorrectly
assembled.
W Do not place any improper mechanical loads on the product
under any circumstances.
W Product warnings and information must be legible,
i.e. not covered by paint, etc.
Safety instructions related to the product
and technology
W Lay cables and lines so that they cannot be damaged and
no one can trip over them.
W Do not operate the product in aggressive ambient air or allow
it to come into contact with aggressive media.
The substances listed as examples in the following table,
which contain solvents in various concentrations, can lead to
an aggressive ambient air/compressed air in the application
area of compressed air preparation devices and in the suction
area of air compressors.
A pressurized polycarbonate reservoir may corrode
in an aggressive ambient air/compressed air and explode
as a result.
If the presence of the substances stated in the table cannot
be avoided, such as in gluing machines or vulcanization
plants, the use of metal reservoirs is required.
W If a lubricator is used, please only use a suitable pneumatic oil,
see online catalog (www.aventics.com/pneumatics-catalog).
W No soiling may be allowed to collect on or in the filters,
reservoirs or windows. Replace reservoirs if soiling cannot
be removed from the drain (drain may become clogged).
3 Delivery Contents
The delivery contents include:
W 1 filter (pre, micro, active carbon-) as ordered
W Operating instructions
4 About this product
Standard filter FLS, pre-filter FLP, micro-filter FLC and active
carbon filter FLA are components of maintenance units:
W Standard filter FLS: Solid impurities and condensate are
removed from the compressed air by centrifugal force
and filtration.
W Pre-filter FLP and micro-filter FLC: Suitable for very high
standards in compressed air purity.
W
Active carbon filter FLA:
Filters out odors from the compressed
air. The oil vapor molecules in the compressed air are absorbed.
Solvents: Acetone, paint thinners, alcohols, ester
Detergents: Trichloroethylene, perchlorethylene,
benzene, gasoline
Other media: Synthetic oils, drilling oil, high-alloyed oils,
certain compressor oils, brake fluid,
ammonia, bonding and sealing agents,
plasticizers, anti-freeze, coolants/
lubricants
Also observe the “Customer information on material
resistance in compressed air preparation”
(MNR R412025273).
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 6
The filters clog up over time and need to be replaced regularly.
W With contamination display AS: red marking indicates when
the filter should be replaced.
W Without contamination display AS: in case of active carbon
filters, every six months, all other filters annually. However,
this is only approximate, because intervals depend on the
quality of compressed air and flow rate.
Please use the material numbers listed below to order.
The addresses of the international agencies are available at
www.aventics.com/contact.
Replace filter element:
Wearing parts Mat. numbers
b Filter elements, 5 μm W AS1/AS2: 182920706
W AS3: 1829207068
W AS5: R961403328
b Filter elements, 25 μm W AS1/AS2: R961400004
W AS3: R961400005
W AS5: R961400006
b Filter elements, 40 μm W AS1/AS2: R961400009
W AS3: R961400142
W AS5: R961403332
b Pre-filter elements, 0.3 μm W AS1/AS2: 1829207047
W AS3: R961400140
W AS5: R961403330
c Micro-filter elements,
0.01 μm
W AS1/AS2: R961400027
W AS3: R961400141
W AS5: R961403331
cActive carbon
filter elements
W AS1/AS2: 1829207044
W AS3: R961400143
W AS5: R961403333
aFilter end piece W AS1/AS2: 1827009612
W AS3: R961400139
W AS5: R961403329
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
1. Unscrew the reservoir
from the housing (a, b).
Pull down the unlocking device (a),
turn the reservoir (b) in an anti-
clockwise direction and then pull
it down and remove (c).
2. Remove the filter seat
(c, d).
Remove the filter
seat (d, e).
Remove the
filter piece
(d, e).
3. Remove the top twist cap. –
4. Replace the filter
insert (e).
Replace the filter insert (f).
5. Replace the twist cap in the correct
position.
–
6. Ensure that the o-ring
is there to seal the
reservoir.
–
4
5
6
7
7 Decommissioning, Disassembly,
Replacement
8 Disposal
Dispose of the product and condensate in accordance with
the national regulations in your country.
9 Conversion and Extension
Mounting contamination display AS
(FLP/FLC)
1. Release the screws (b) on the filter housing (a) and remove
the cover (c).
2. Insert four 1.5 seals to DIN 3771 (d).
Place the contamination display (e) on the filter housing
and tighten the screws (f).
Max. tightening torque: 1.5 Nm, M5 x 20 to DIN 965
Change flow direction (AS2 – AS5)
Filter conversion
On all components, the flow direction change is performed by
rotating mounting by 180° around the vertical axis. The housing
covers need to be changed for the purpose.
1. Release the housing cover at the front and back.
2. Re-attach the covers at the opposite sides with the cover
bearing the AVENTICS logo facing to the front.
7. Screw in the filter
insert (f) and tighten
gently by hand (g).
Screw in the new filter insert (g)
and tighten gently by hand (h).
8. Screw in the reservoir
as far as it will go in
a clockwise direction
(h, i).
Mount the reservoir offset by
45° (i) and turn in a clockwise
direction until you hear the
unlocking device click into
place (j).
CAUTION
Danger of injury in case of disassembly or replacement under
pressure or voltage
Disassembling when under pressure or electrical voltage
may lead to injuries and damage to the product or system
components.
O Make sure that the relevant system part is not under voltage
or pressure before you disassemble the product or replace
parts.
O Protect the system against being switched on.
No conversion is necessary on the AS1 series. The “right/
left flow” version has a separate order number.
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
5
6
7
8
Rotating the reservoir
1. Release reservoir.
2. Turn the reservoir by 180° and screw it back in as far
as it will go.
3. Position the unlocking device at the front.
10 Troubleshooting
11 Technical Data
Maximum permissible pressure, temperature range,
and thread connection are indicated on the products.
The mounting orientation is vertical.
Malfunction Possible cause Remedy
Contamination display
already indicates red
on first-time
commissioning.
Flow rate too high Use larger
series
Reduce flow
Contamination display
indicates red during
operation.
Soiled filter Clean or
replace filter
Pressure/flow level
is not reached or drops
off slowly.
Soiled filter Clean or
replace filter
Selected filter
is too small
Select larger
filter
General data
Medium/ambient temperature
min./max.
-10 °C /+50 °C
Further technical data can be found in our
online catalog at
www.aventics.com/pneumatics-catalog.
Français
1 A propos de cette documentation
Cette notice contient des informations importantes pour monter
et mettre en service le produit de manière sûre et conforme.
O Lire entièrement cette notice d’instruction et particulièrement
le chapitre « Consignes de sécurité » avant de travailler avec
le produit.
Documentations complémentaires
O Consulter également les modes d’emploi des autres
composants de l’installation.
O Observer en outre les dispositions légales ainsi que toute autre
réglementation à caractère obligatoire en vigueur et
généralement applicable en Europe ainsi que dans le pays
d’utilisation, de même que les consignes de prévention
d’accident et de sauvegarde de l’environnement.
Présentation des informations
Consignes de danger
Dans les présentes instructions, toute consigne dont l’exécution
est susceptible d’entraîner des dommages corporels ou matériels
est précédée d’un avertissement. Les mesures décrites pour éviter
des dangers doivent être respectées.
Structure des consignes de danger
Signification des mots-clés
Symboles
2 Consignes de sécurité
Le produit a été fabriqué selon les règles techniques généralement
reconnues. Des dommages matériels ou corporels peuvent
néanmoins survenir si les consignes de sécurité générales
suivantes ainsi que les avertissements précédant les consignes
d’utilisation contenus dans le présent mode d’emploi ne sont pas
respectés.
O Lire entièrement et soigneusement le mode d’emploi avant
de travailler avec le produit.
O Conserver ce mode d’emploi de sorte qu’il soit accessible
à tout instant à tous les utilisateurs.
O Toujours transmettre le produit à de tierces personnes
accompagné du mode d’emploi respectif.
MOT-CLE
Type et source de danger
Conséquences en cas de non-respect du danger
O Mesures pour éviter les dangers
ATTENTION
Signale une situation dangereuse susceptible d’entraîner des
blessures légères à modérées si le danger n’est pas évité.
Le non-respect de cette information peut détériorer
le fonctionnement.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 8AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English/Français 9
The filters clog up over time and need to be replaced regularly.
W With contamination display AS: red marking indicates when
the filter should be replaced.
W Without contamination display AS: in case of active carbon
filters, every six months, all other filters annually. However,
this is only approximate, because intervals depend on the
quality of compressed air and flow rate.
Please use the material numbers listed below to order.
The addresses of the international agencies are available at
www.aventics.com/contact.
Replace filter element:
Wearing parts Mat. numbers
b Filter elements, 5 μm W AS1/AS2: 182920706
W AS3: 1829207068
W AS5: R961403328
b Filter elements, 25 μm W AS1/AS2: R961400004
W AS3: R961400005
W AS5: R961400006
b Filter elements, 40 μm W AS1/AS2: R961400009
W AS3: R961400142
W AS5: R961403332
b Pre-filter elements, 0.3 μm W AS1/AS2: 1829207047
W AS3: R961400140
W AS5: R961403330
c Micro-filter elements,
0.01 μm
W AS1/AS2: R961400027
W AS3: R961400141
W AS5: R961403331
cActive carbon
filter elements
W AS1/AS2: 1829207044
W AS3: R961400143
W AS5: R961403333
aFilter end piece W AS1/AS2: 1827009612
W AS3: R961400139
W AS5: R961403329
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
1. Unscrew the reservoir
from the housing (a, b).
Pull down the unlocking device (a),
turn the reservoir (b) in an anti-
clockwise direction and then pull
it down and remove (c).
2. Remove the filter seat
(c, d).
Remove the filter
seat (d, e).
Remove the
filter piece
(d, e).
3. Remove the top twist cap. –
4. Replace the filter
insert (e).
Replace the filter insert (f).
5. Replace the twist cap in the correct
position.
–
6. Ensure that the o-ring
is there to seal the
reservoir.
–
4
5
6
7
7 Decommissioning, Disassembly,
Replacement
8 Disposal
Dispose of the product and condensate in accordance with
the national regulations in your country.
9 Conversion and Extension
Mounting contamination display AS
(FLP/FLC)
1. Release the screws (b) on the filter housing (a) and remove
the cover (c).
2. Insert four 1.5 seals to DIN 3771 (d).
Place the contamination display (e) on the filter housing
and tighten the screws (f).
Max. tightening torque: 1.5 Nm, M5 x 20 to DIN 965
Change flow direction (AS2 – AS5)
Filter conversion
On all components, the flow direction change is performed by
rotating mounting by 180° around the vertical axis. The housing
covers need to be changed for the purpose.
1. Release the housing cover at the front and back.
2. Re-attach the covers at the opposite sides with the cover
bearing the AVENTICS logo facing to the front.
7. Screw in the filter
insert (f) and tighten
gently by hand (g).
Screw in the new filter insert (g)
and tighten gently by hand (h).
8. Screw in the reservoir
as far as it will go in
a clockwise direction
(h, i).
Mount the reservoir offset by
45° (i) and turn in a clockwise
direction until you hear the
unlocking device click into
place (j).
CAUTION
Danger of injury in case of disassembly or replacement under
pressure or voltage
Disassembling when under pressure or electrical voltage
may lead to injuries and damage to the product or system
components.
O Make sure that the relevant system part is not under voltage
or pressure before you disassemble the product or replace
parts.
O Protect the system against being switched on.
No conversion is necessary on the AS1 series. The “right/
left flow” version has a separate order number.
AS1 AS2 – AS5
FLS/FLP/FLC/FLA FLS/FLP FLC/FLA
5
6
7
8
Rotating the reservoir
1. Release reservoir.
2. Turn the reservoir by 180° and screw it back in as far
as it will go.
3. Position the unlocking device at the front.
10 Troubleshooting
11 Technical Data
Maximum permissible pressure, temperature range,
and thread connection are indicated on the products.
The mounting orientation is vertical.
Malfunction Possible cause Remedy
Contamination display
already indicates red
on first-time
commissioning.
Flow rate too high Use larger
series
Reduce flow
Contamination display
indicates red during
operation.
Soiled filter Clean or
replace filter
Pressure/flow level
is not reached or drops
off slowly.
Soiled filter Clean or
replace filter
Selected filter
is too small
Select larger
filter
General data
Medium/ambient temperature
min./max.
-10 °C /+50 °C
Further technical data can be found in our
online catalog at
www.aventics.com/pneumatics-catalog.
Français
1 A propos de cette documentation
Cette notice contient des informations importantes pour monter
et mettre en service le produit de manière sûre et conforme.
O Lire entièrement cette notice d’instruction et particulièrement
le chapitre « Consignes de sécurité » avant de travailler avec
le produit.
Documentations complémentaires
O Consulter également les modes d’emploi des autres
composants de l’installation.
O Observer en outre les dispositions légales ainsi que toute autre
réglementation à caractère obligatoire en vigueur et
généralement applicable en Europe ainsi que dans le pays
d’utilisation, de même que les consignes de prévention
d’accident et de sauvegarde de l’environnement.
Présentation des informations
Consignes de danger
Dans les présentes instructions, toute consigne dont l’exécution
est susceptible d’entraîner des dommages corporels ou matériels
est précédée d’un avertissement. Les mesures décrites pour éviter
des dangers doivent être respectées.
Structure des consignes de danger
Signification des mots-clés
Symboles
2 Consignes de sécurité
Le produit a été fabriqué selon les règles techniques généralement
reconnues. Des dommages matériels ou corporels peuvent
néanmoins survenir si les consignes de sécurité générales
suivantes ainsi que les avertissements précédant les consignes
d’utilisation contenus dans le présent mode d’emploi ne sont pas
respectés.
O Lire entièrement et soigneusement le mode d’emploi avant
de travailler avec le produit.
O Conserver ce mode d’emploi de sorte qu’il soit accessible
à tout instant à tous les utilisateurs.
O Toujours transmettre le produit à de tierces personnes
accompagné du mode d’emploi respectif.
MOT-CLE
Type et source de danger
Conséquences en cas de non-respect du danger
O Mesures pour éviter les dangers
ATTENTION
Signale une situation dangereuse susceptible d’entraîner des
blessures légères à modérées si le danger n’est pas évité.
Le non-respect de cette information peut détériorer
le fonctionnement.
AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English 8AVENTICS | AS1 / AS2 / AS3 / AS5 | R412013436–BAL–001–AE | English/Français 9
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AVENTICS AS1 Owner's manual

AVENTICS
Brand
AVENTICS
Model
AS1
Type
Owner's manual
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