KUHN RIKON 5032 User manual

Type
User manual

This manual is also suitable for

TRUCK PARTS MANUAL
FOR VERTICAL MIXER MODELS
5032, 5042 and 5055
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Table of Contents
Abbreviations .................................................................................................. 2
Using This Service Parts Listing ..................................................................... 3
Body and Fender Parts................................................................................... 4
Mounting Parts ............................................................................................... 4
Right Angle Gearbox Drive Parts..................................................................... 5
Gearbox Input and Pinion Gear Drive Parts ..................................................... 5
Auger Drive and Tower Assembly Parts - 5032, 5042 and 5055 ....................... 6
Auger Drive and Tower Assembly Parts - 5042 and 5055 ................................ 8
Auger Assembly Parts - 5032....................................................................... 10
Auger Assembly Parts - 5042........................................................................11
Auger Assembly Parts - 5055....................................................................... 12
Door and Cylinder Parts - 5032, 5042 and 5055 ............................................ 13
Door and Cylinder Parts - 5042 and 5055 ..................................................... 14
Slide Tray ..................................................................................................... 15
PTO Driveline (1000 RPM - 6 - Spline - 1 3/8 Yoke) ...................................... 16
Gearbox Parts (Comer 4.25:1) ...................................................................... 17
Right Angle Gearbox (3 Shaft) (Superior Gearbox Co.)................................. 18
Hydraulic Pump Kit - 12 Volt ........................................................................ 20
Hydraulic Pump and Valve Schematic .......................................................... 21
Indicator Mount and Joystick Controls .......................................................... 23
Scale Parts .................................................................................................. 24
Side Extensions and Hay Retention Options ................................................ 26
Decal and Paint List ..................................................................................... 27
Hardware Part Number Listing ...................................................................... 28
Part Number Index ....................................................................................... 30
© Copyright 2004 Kuhn Knight, Inc.
B
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
Abbreviations
Assy ................................................Assembly
A/R .............................................. As Required
B............................................................... Bolt
Brg...................................................... Bearing
BSN ............................... Before Serial Number
Btm...................................................... Bottom
C-Bolt ......................................... Carriage Bolt
Cttr.........................................................Cotter
CV ....................................... Constant Velocity
Deg ...................................................... Degree
Dia .................................................... Diameter
ea ........................................................... Each
eq or Equiv ...................................... Equivalent
Fln ....................................... Flanged Lock Nut
Fw................................................ Flat Washer
Ga......................................................... Gauge
Gr or Grd................................................ Grade
Hd........................................................... Head
Hfw.....................................Heavy Flat Washer
Hyd ...................................................Hydraulic
ID ............................................ Inside Diameter
Ill or Illus ......................................... Illustration
Ind...................................................... Indicator
Jn....................................................... Jam Nut
Kw ...................................................... Keyway
LH.....................................................Left Hand
Ln ..................................................... Lock Nut
Lw...............................................Lock Washer
Mtg Hrd ..............................Mounting Hardware
NC ..........................................National Coarse
NF...............................................National Fine
NLA .................................. No Longer Available
NPT ................................ National Pipe Thread
OD ....................................... Outside Diameter
Pc(s).................................................. Piece(s)
PD ........................................... Pitch Diameter
PTO ................................ Power Takeoff (shaft)
Qty..................................................... Quantity
RH ................................................. Right Hand
SN ............................................ Serial Number
SHCS ....................... Socket Head Cap Screw
Spk, or Spkt or Sprkt ..........................Sprocket
Sq........................................................ Square
SS ........................................... Stainless Steel
SSB .................................. Stainless Steel Bolt
St ........................................................ Straight
Std .....................................................Standard
STS ...................................Self Tapping Screw
UASN ...................... Used After Serial Number
UBSN ................... Used Before Serial Number
W............................................................. With
W/O .................................................. With Out
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All hex head bolts are grade 5, and nuts are
grade 5 unless otherwise stated.
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The illustrations in this manual are meant to be
used only as a guide for identifying parts and
locating their relative positions.
2
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
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0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
Auger Drive and Tower Assembly Parts - 5032, 5042 and 5055
Used on Units,Serial Number (5042-324 & 5055-116 and After)
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0/CBD0/2BD0/00EF'//0120'G/H/A/2
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REF PART NO QTY* DESCRIPTION
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0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
Auger Assembly Parts - 5032
REF PART NO QTY DESCRIPTION
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'C K2KWSA2 K E%9'T$5&?#54&f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^
'2 K2KW/KS K =5PP$.'T$5&?#54&f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^]M<#+"$'G._Pi@'KDB'(5.<.^
'0 K2KWSHC K `%V.)'T$5&?#54&f'KDBc'Y'S0c8['Y'KSc:[']V.$P'%4^
'S K2KWKKH K T5$$.)'O")']V.$P'%4^
'H K2KWCA/ K `."P54&'XP&.']V.$P'%4^
'A K2KW/SC K 6V..9.)'O")']V.$P'%4^
'1 K2KWKC2 K 6V..9.)'O)"<.'O")']V.$P'%4^
K/ K2KW/K1 K 6?")a'E%%#?']V.$P'%4^
KK K2KW100 K 399.)'T$5&?#54&'O)"<.']V.$P'%4^
KB K2KWKK2 S F45>.f'=#&'e)P@'0DAc'Y'Bc'RG[0'!W-%$#]KH0WKK/^ITLI`*]KH/W/CK^]BXM^]A'=Mk^
KC K2KW2/S 2 F45>.I6<"$$%9f'=#&'e)P@KDBc'Y'K'KDBc''RG[0'!W-%$#]KH2W1KA^I'`*]KH/W/2B^']BXM^
K2 KH2WH1C KB CD2c'`LI'XY#.)4"$'E%%#?
K0 KH/W1B/ KB *+#I'L?..$f'CD2c
KS K2BWABH K T$5&?#'O"<a.)']L.$P'84^
KK
0/CBD0/2BD0/00EF'//0120G'/H/A/2
F+?4'F45&?#I':4<J
K0/K'L.;#'H#?'MN.JI'O)%P?."PI'L:'0C0B/
H/K'!?.))Q'MN.JI''R)..$.QI'!8'A/SCB
Auger Assembly Parts - 5042
REF PART NO QTY DESCRIPTION
'K K2/WS2S B M+&.)'!%N.)f'=#&'?)Pf'CDAc'Y'K'KD2c'66OI'`L]BXM^
'B K/CWHA0 B M+&.)'M;;.,-$Q
'C K2KW02S K E%9'T$5&?#54&f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^
'2 K2KW/KS K =5PP$.'T$5&?#54&f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^]M<#+"$'G._Pi@'KDB'(5.<.^
'0 K2KW/K2 K `%V.)'T$5&?#54&f'0DAc'Y'S0c8['Y'KSc:[']V.$P'%4^
'S K2KWKKH K T5$$.)'O")']V.$P'%4^
'H K2KWCA/ K `."P54&'XP&.']V.$P'%4^
'A K2KW/SC K 6V..9.)'O")']V.$P'%4^
'1 K2KWKC2 K 6V..9.)'O)"<.'O")']V.$P'%4^
K/ K2KW/K1 K 6?")a'E%%#?']V.$P'%4^
KK K2KW/B/ K 399.)'T$5&?#54&'O)"<.']V.$P'%4^
KB K2KWKK2 S F45>.f'=#&'e)P@'0DAc'Y'Bc'RG[0'!W-%$#]KH0WKK/^ITLI`*']BXM^']A'=Mk'ZEl^
KC K2KW2/S 2 F45>.I6<"$$%9f'=#&'e)P@KDBc'Y'K'KDBc''RG[0'!W-%$#]KH2W1KA^I'`*']BXM^
K2 KH2WH1C KB CD2c'`LI'XY#.)4"$'E%%#?
K0 KH/W1B/ KB *+#I'L?..$f'CD2c
KS K2BWABH K T$5&?#'O"<a.)']L.$P'84^
KB
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
REF PART NO QTY DESCRIPTION
'K K2/WS2S B M+&.)'!%N.)f=#&'?)Pf'CDAc'Y'K'KD2c'66OI'`L]BXM^
'B K/CWHAS B M+&.)'M;;.,-$Q
'C K2KW/B/ K 399.)'T$5&?#54&'O)"<.']V.$P'%4^
'2 K2KW/K0 K E%9'T$5&?#54&f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^
'0 K2KW/KC K =5PP$.'T$5&?#54&']#%9^f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^
'S K2KW/KS K =5PP$.'T$5&?#54&']-%##%,^f'KDBc'Y'CCc'8['Y'KSc':[']V.$P'%4^]M<#+"$'G._[i@'KDB'(<J^
'H K2KW/K2 K `%V.)'T$5&?#54&f'0DAc'Y'S0c8['Y'KSc:[']V.$P'%4^
'A K2KW/K1 B 6?")a'E%%#?']V.$P'%4^
'1 K2KWKKH K T5$$.)'O")']V.$P'%4^
K/ K2KWCA/ K `."P54&'XP&.']V.$P'%4^
KK K2KWKC2 K 6V..9.)'O)"<.'O")']V.$P'%4^
KB K2KW/SC K 6V..9.)'O")']V.$P'%4^
KC K2KWKK2 A F45>.f=#&'e)P@0DAc'Y'Bc'RG['0'!W-%$#]KH0WKK/^I`*]BXM^I]K/W=Mk'ZEl^
K2 K2KW2/S 2 F45>.I6<"$$%9f'=#&'e)P@KDBc'Y'K'KDBcRG['0'!W-%$#]KH2W1KA^I`*]BXM^I]K/W="Y'Z#QJ^
K0 KH2WH1C KB CD2c'`LI'XY#.)4"$'E%%#?
KS KH/W1B/ KB *+#I'L?..$f'CD2c
KH K2BWABH K T$5&?#'O"<a.)']L.$P'84^
Auger Assembly Parts - 5055
KC
0/CBD0/2BD0/00EF'//0120G'/H/A/2
F+?4'F45&?#I':4<J
K0/K'L.;#'H#?'MN.JI'O)%P?."PI'L:'0C0B/
H/K'!?.))Q'MN.JI''R)..$.QI'!8'A/SCB
Door and Cylinder Parts - 5032, 5042 and 5055
3;.P'%4'345#;I6.)5"$'*+,-.)']0/2BWCBCI0/00WAA'"4P'After^
REF PART NO QTY DESCRIPTION
'K K/CW1BA K [%%)'M;;.,-$Q
'B K2KWSKS K `54a"&.'M),
'C KH/W/HC 2 (54I'Kc'[5"'Y'BWKDBc
'2 KHCW0SH K eQP)"+$5<'!Q$54P.)f'B'KDBc'Y'KBc']6."$'F5#'KH/W2S2^
'0 KHKW/C/ B MP"9#.)I'CDAc'Y'1/
%
'S KH0W/1A gK/2c e%;.I'KD2c'Y'G`
'H KHCWS2S B G.P+<.)'O+;?54&
'A KH0W/1A gASc e%;.I'KD2c'Y'G`
'1 K2KW2BC B !%44.<#%)'O")
K/ K2/WA/S K 69"<.)'E+-.
KK KH2WHHB B !$",9I'E+-.f'KDBc':[I'=#&'e)P@'0DKSc'*+#
g';9.<5>Q'$.4&#?'V?.4'%)P.)54&
K2
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
REF PART NO QTY DESCRIPTION
'K K/CWHHH K [%%)'!Q$54P.)'=%+4#f'=#&'e)Pf'KDBc'Y'K'KDBc'!W-%$#I'`L]2XM^
K2/WSBS
M
K [%%)'!Q$54P.)'=%+4#f'=#&'e)Pf'0DAc'Y'Bc'OI`*']BXM^
'B KH2WABB
O
K eQP)"+$5<'!Q$54P.)f'Bc'Y'C/c']6."$'F5#'KH2WABC^
'C KHCW2AC K 6#)"5&?#'MP"9#.)
'2 KH2WA2C K G.$5.>'m"$N.
'0 KHKWB/B K eQP)"+$5<'e%;.f'KD2c'Y'CK'KDBc
'S KH/WBCC B 6#)"5&?#'MP"9#.)f'6V5N.$
'H KHCWS0C K E..'MP"9#.)
'A KHKW/C/ K MP"9#.)ICDAc'Y''1/n
'1 K/CWHAH K [%%)'M;;.,-$Q
K/CWSHC
M
K [%%)'M;;.,-$Q
K/ KH2WHHB B !$",9I'E+-.f'KDBc':[I'=#&'e)P@'0DKSc'*+#
M'
@3;.P'%4'345#;'O.>%).'6.)5"$'*+,-.)'0/2BWKA2
O
@[%%)'!Q$54P.);'+#5$5d.P'-.>%).';.)5"$'4+,-.)'0/2BWKCK'?"P'KWKDAc')%P;'"4P')._+5).';."$'a5#'\KH/W/H0
Door and Cylinder Parts - 5042 and 5055
3;.P'%4'345#;I'6.)5"$'*+,-.)']0/2BWCBB'"4P'before, 5055-87'"4P'before^
K0
0/CBD0/2BD0/00EF'//0120G'/H/A/2
F+?4'F45&?#I':4<J
K0/K'L.;#'H#?'MN.JI'O)%P?."PI'L:'0C0B/
H/K'!?.))Q'MN.JI''R)..$.QI'!8'A/SCB
REF PART NO QTY DESCRIPTION
'K K/CWHCK K 6$5P.'E)"Q'M;;.,-$Q
'B KCSW222 K (5N%#'G%PI'HDAc'Y'C1'KDBcf'=#&J'e)P@'!%##.)'(54'CDKSc'Y'Bc']BXM^
'C KHKW1CH B ="&4.#f'=#&J'e)P@'KD2c'Y'CD2c'E)+;;'e."P'O%$#I'TLI'`L'']SXM^
'2 K2/WAB2 B [.>$.<#%)'($"#.f'=#&J'e)P@'KD2c'Y'CD2c'E)+;;'e."P'O%$#ITLI`L']BXM^
'0 KHCWBH/ K !Q$54P.)f'Bc'[5"''Y''AcI]6."$'F5#'\KH/W/H0^'KHCWBH2'(54IKHBWBH0'e"5)954
'S KHKW/C/ B 6V5N.$'!%44.<#%)f'CDAc'Y''1/n
'H KHKW2BH K eQP)"+$5<'e%;.I'KD2c'Y'ABc
'A KHKW12/ K eQP)"+$5<'e%;.I'KD2c'Y'S2c
'1 KH/WBC0 B T5##54&'G.P+<.)f'KDBc'#%'CDAc
Slide Tray
KS
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
REF PART NO QTY DESCRIPTION
KH0WKCB !%,9$.#.'(E8'M;;.,-$Q
'K KH0WK0H K e"$>'6?">#
'B KH0WKB2 K l%a.''K'CD2cGOI'KDBc'FVQ
'C KH2W1/1 K !)%;;'h'O.")54&'F5#
'2 KH2W112 K 69)54&'(54'K/'Y'1/
'0 KH2W1A0 K :4-%")P'l%a.
'S KH0WKCS K :44.)'()%>5$.
'H KH0WK2B K 8+#.)'6?5.$P
'A KHKW00/ K [.<"$I'["4&.)'F..9'MV"Q
'1 KHKW1H1 K O.")54&'G54&
K/ KHBWBK/ K 6<).V
KK KH2W11K K 6?5.$P'!%4.'H'G5-
KB KH0WK0A K e"$>'6?">#
KC KH0WK20 K :44.)'6?5.$P'E+-.
K2 KH0WKCH K 8+#.)'()%>5$.
K0 KHBW/2/ K 6">.#Q'!?"54
KS KHBWBK/ K 6<).V
KH KH2W1AH K :4-%")P'l%a.
KA KHKWH11 K [.<"$I'["4&.)'6?5.$P
K1 KH0W/HK K 6?5.$P'!%4.'S'G5-
B/ KH0W/H/ K !+#W8+#'!$+#<?
KH2W1SS K `%<a'O%$#I'E%)_+.P'#%'H0T#J'$-;']KH,,'S9#'6%<a.#')._+5).P^
BK KH2W1/1 K !)%;;'"4P'O.")54&'F5#
PTO Driveline (1000 RPM - 6 - Spline - 1 3/8 Yoke)
KH
0/CBD0/2BD0/00EF'//0120G'/H/A/2
F+?4'F45&?#I':4<J
K0/K'L.;#'H#?'MN.JI'O)%P?."PI'L:'0C0B/
H/K'!?.))Q'MN.JI''R)..$.QI'!8'A/SCB
Gearbox Parts (Comer 4.25:1)
REF PART NO QTY DESCRIPTION
KH2WAHC K RXMGO8k'M66X=O`lI'2JB0@K
K KH0W/K2 K R.")I'O.N.$I(545%4';.#
B KH0W/K0 K !";#54&
C KH0W/KS K/ O%$#IeXke[I'=K/'Y'BB=='AJA
2 KH2W1/2 B ($+&I'KDBc'R";
0 KH0W/KH K !%N.)
S KH0W/KA K X$-%V'1/
%
I'KDBc'R";
H KH0W/K1 K 85$'($+&'XY#.4;5%4I'KDBc'R";
A KH2W1/0 K 85$'T5$$.)'($+&I'KDBc'R";
1 KH0W/B/ KS O%$#IeXke[I'=KB'Y'C0=='AJA
K/ KH0W/BK B !%N.)
KK KH0W/BB K 6."$I'`59I'A/=='Y'KK/=='Y'K/==
KB KH0W/BC K 6?">#
KC KH0W/B2 C 6?5,I'KB0J0'Y'KC1J0
K2 KH0W/B0 B O.")54&I'C/BKS
K0 KH0W/BS K O.")54&I'CBCKC
KS KH0W/BH K O.")54&I'CBBKB
KH KH0W/BA K 6."$I85$I'0/=='Y'KK/=='Y'KB==
KA KH0W/B1 K *+#I'=S/'Y'B==
K1 KH0W/C/ K !"9I'KK/=='Y'K/==
B/ KH0W/CK K R.")<";.I85$'6$54&.)
BK KH0W/CB K O%$#IeXke[I'=K/'Y'B0=='AJA
KA
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
REF PART NO QTY DESCRIPTION
KHCW/2S K R.")-%Y'M;;.,-$Q'!%,9$.#.
'K KHCWKBC K !";#54&
'B KHCWKB2 K !";#54&
'C KHCWKBH K R.")
'2 KHCWKBA K R.")
'0 KH/W020 2 O.")54&'!%4.'(timken p/n 14137A)
'S KH/W02S 2 O.")54&'!+9'(timken p/n 14276)
'H KHCWK21 K 69"<.)
'A KHCWK0B B ($+&f'KDBo'*(E'6Fe['eXk
'1 KHCWK2K C 6."$f'KWCDAo'(superior p/n 513569)
K/ KHCWK0C 1 O%$#f'CDAoWKS'Y'BJB0'$&J
KK KHCWK2H B F.Qf'0DKSo';_J'Y'KJBo'$&J
KB KHCWK22 C G.#"5454&'G54&f'KWCDAo
KC KH/WSH1 K ($+&f'().;;+).'G.$5.>
K2 KHCWKCH K 6?">#f'(545%4
K0 KHCWKCA K 6?">#f'!)%;;
KS KHCWK02 K R).";.'j.)af'6954'[)5N.
KH KHCWK0K K O+;?54&f'KD2o'*(E'#%'KDAo'*(E
Right Angle Gearbox (3 Shaft) (Superior Gearbox Co.)
K1
0/CBD0/2BD0/00EF'//0120G'/H/A/2
F+?4'F45&?#I':4<J
K0/K'L.;#'H#?'MN.JI'O)%P?."PI'L:'0C0B/
H/K'!?.))Q'MN.JI''R)..$.QI'!8'A/SCB
REF PART NO QTY DESCRIPTION
KHCWCSS K R.")-%Y'M;;.,-$Q'!%,9$.#.
'K KH2WH/C K !";#54&
'B KH2WH/2 K !";#54&
'C KH2WH/0 K F.Q.P'6?">#'M;;.,-$Q
'2 KH2WH/S K 69$54.P'6?">#'M;;.,-$Q']<$%<aV5;.')%#"#5%4^
KH2WHCS K 69$54.P'6?">#'M;;.,-$Q']<%+4#.)<$%<aV5;.')%#"#5%4^
'0 KH/W020 C O.")54&'!%4.I'(timken p/n 14137a)
'S KH/W02S C O.")54&'!+9I'(timken p/n 14276)
'H KHCWK2K B 6."$f'KWCDAo'(superior p/n 513569)
'A KHCWK22 K G.#"5454&'G54&f'KWCDAo
'1 KH2WH/H K O.")54&'!%4.I'(timken p/n 25821)
K/ KH2WH/A K O.")54&'!+9I'(timken p/n 25877)
KK KHCWK0C 1 O%$#f'CDAoWKS'Y'BJB0'$&J
KB KHCWK0B B ($+&f'KDBo'*(E'6Fe['eXk
KC KHCWK0/ K O+;?54&f'KDBo'*(E'#%'KDAo'*(E
K2 KH/WSH1 K ($+&f'().;;+).'G.$5.>
Right Angle Gearbox (2 Shaft) (Superior Gearbox Co.)
B/
0/CBD0/2BD0/00EF'//0120'G/H/A/2
© Copyright 2004 Kuhn Knight, Inc.
Hydraulic Pump Kit - 12 Volt
REF PART NO QTY DESCRIPTION
K KH2W0B1 K (+,9I'eQP)"+$5<'KB'm%$#f'=#&'e)P@'CDAc'Y'Kc'O%$#I'`VI'TV']B'."^'e"$P.Y'\'KBSKBK0
B KH2WHC2 K (+,9I'G.9$"<.,.4#
C KH2W0CS K 6%$.4%5P
2 KH2W0C0 K =%#%)
0 KH2W0CH K O)."#?.)'!"9
S KH2WHC0 K G.;.)N%5)
H KH2WACC K MP"9#.)f'(%)#54&'O$%<a
A 175-374 1 Valve; 2 Spool (Bucher)
174-195
A
1 Valve; 2 Spool w/PO check; Mtg Hrd; 3/8” x 1” B, Fw, Lw, Nut
175-375 1 Valve; 3 Spool (Bucher)
1 175-521 2 Adapter, Straight; 3/4” SAE M ORB x 3/8” NPSM F SW
K/ KHKWB/B B eQP)"+$5<'e%;.I'KD2o'Y'CK'KDBo'`R
KK KHCWS2S B MP"9#.)I'6#)"5&?#f'1DKSc'6MX'='8GO'Y'CDAc'*(6='T'6L
Not Shown:
K/CWS2C K !"-$.I'B'RM'K1Bc
KH2WHK0 B XQ.$.#'!%44.<#%)
KA/WC/B 'KS B'R"J'V.$P54&'V5).
KB KH0WBC2 K [:*'!%44.<#%)
($.";.';9.<5>Q'9+,9',"4+>"<#+).)'V?.4'%)P.)54&'9+,9'"4P'N"$N.'9")#;J
T%)'9+,9').9$"<.,.4#'9")#;'%#?.)'#?"4'#?.'%4.;';?%V4'<%4#"<#'e"$P.Y'%)'>%)'"'P5;#)5-+#.)'4.")'Q%+
"#']AK0^WC1AW22//'l%+'V5$$'4..P'#?.'9+,9',%P.$'4+,-.)'"4P';.)5"$'4+,-.)'#%'%)P.)'9")#;J
M@'3;.P'%4'+45#;'-+5$#'-.>%).'=")<?'B//C
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KUHN RIKON 5032 User manual

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User manual
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