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Endres+Hauser Nivotester FTR525 Operating instructions

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BA01683F/97/EN/02.18
71425488 Products Solutions Services
Operating Instructions
Nivotester FTR525
Process transmitter with control unit for the Soliwave
microwave barrier
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Nivotester FTR525
Endress+Hauser
• Make sure the document is stored in a safe place so that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section

working procedures.
• The manufacturer reserves the right to modify technical data without prior notice.

updates to the Operating Instructions.
Nivotester FTR525
Endress+Hauser 3
Table of contents
1 Document information �����������������������������������������5
1.1 Purpose of the document .......................................... 5
1.2 Document conventions .............................................. 5
  ............................................. 5
  ................................................ 5
 .. 5
  .................................... 6
  .............................. 6
1.3 Documentation ........................................................... 6
1.3.1 Standard documentation ........................................... 6
1.3.2 Supplementary device-dependent
 ............................................ 7
2 Basic safety instructions ���������������������������������������8
2.1 Requirements for personnel ..................................... 8
2.2 Designated use ........................................................... 8
2.3 Occupational safety .................................................... 9
2.4 Operational safety ...................................................... 9
2.5 Product safety ............................................................. 9
3 Product description ��������������������������������������������� 10
3.1 Product design ..........................................................10
4 Incoming acceptance and product
identication �������������������������������������������������������11
4.1 Incoming acceptance ...............................................11
  .............................................. 11
4.3 Nameplate ................................................................ 12
4.4 Storage and transportation ..................................... 12
4.5 Disposal of packaging ..............................................12
5 Installation ����������������������������������������������������������13
5.1 Installation conditions .............................................13
  ..................13
  .................................................13
  ............................14
5.2 Installing the device .................................................14
5.3 Post-installation check ............................................ 15
6 Electrical connection ������������������������������������������16
6.1 Connection conditions .............................................16
 ..............................................16
  ...............16
6.2 Connecting the device .............................................17
  ................... 17
  .......... 18
  ...................... 18
6.3 Post-connection check .............................................19
7 Operating options �����������������������������������������������20
7.1 Overview of operating options ................................20
7.2 Structure and function of the operating menu ..... 21
  .............21
 ................................21
  ...........................................22
7.3 Access to the operating menu via the local
display ....................................................................... 23
  ..........23
Table of contents
  ............................23
  ............. 24
  ......... 25
  ..................................... 25
  ...............................................26
8 Commissioning ����������������������������������������������������27
8.1 Function check .........................................................27
8.2 Switching on the measuring device ....................... 27
8.3 Setting the operating language ..............................27
  .........................28
  ...............28
  ..................................32
  ......................37
  ....................................40
  ......................................40
  ................................................40
8.6 Simulation................................................................. 40
  .......................................41
  ........................................41
8.7 Protecting settings from unauthorised access ......42
  ......................................................42
  ...............................................42
9 Operation �������������������������������������������������������������44
  .....................44
  .................................. 44
9.3 Analysis ....................................................................44
  .......................44
  ...................45
9.4 Show data logging ...................................................46
  ................................. 46
  ................................. 46
  ..........................................46
10 Diagnostics and troubleshooting �����������������������47
10.1 General troubleshooting .......................................... 47
10.2 Diagnostic information via LEDs ............................48
10.3 Diagnostic information on the local display ..........48
10.4 Diagnostic functions ................................................ 48
  ...................................48
  ..................................49
  .......................49
10.5 Overview of diagnostic information ....................... 49
10.6 Reset device ..............................................................49
10.7 Device information ..................................................50
  .................................50
  .............................................. 51
10.8 Firmware history ......................................................53
11 Maintenance��������������������������������������������������������54
12 Repairs �����������������������������������������������������������������55
12.1 General notes ........................................................... 55
12.2 Endress+Hauser services .........................................55
12.3 Return .......................................................................55
12.4 Disposal .....................................................................55
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Nivotester FTR525
Endress+Hauser
Table of contents
13 Accessories ����������������������������������������������������������56
14 Technical data �����������������������������������������������������57
14.1 Input .......................................................................... 57
  .....................................57
  ...................................57
  ...................................... 57
14.2 Output .......................................................................57
  ........................................... 57
  ............................. 57
  ..............57
14.2.4 Switching output (open collector,
 ................................................57
14.3 Power supply ............................................................ 57
 ............................................57
  ..................................58
14.4 Installation ................................................................58
  .................................. 58
  .............................58
14.5 Environment ............................................................. 58
  ............................... 58
  .................................58
  .......................................58
  .................................58
  .........................................58
  .............................................58
  ..... 58
15.6 Mechanical construction ......................................... 58
  ................................... 58
  ........................................................58
  ......................................................59
  ...................................................59
  ....................................... 59
  ...................................................... 59
  ................................................59
  ...............59
15.8 Supplementary documentation ..............................59
16 Appendix ��������������������������������������������������������������60
  ...............................................60
16.2 Operating menu ....................................................... 61
Index �������������������������������������������������������������������������������67
Nivotester FTR525
Endress+Hauser 5
Document information
1 Document information
1�1 Purpose of the document
These Operating Instructions contain all the information that is required in the various

and storage, to mounting, connection, operation and commissioning through to
troubleshooting, servicing and disposal.
1�2 Document conventions
1�2�1 Safety symbols
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this
situation can result in serious or fatal injury.
NOTICE!
This symbol contains information on procedures and other facts
which do not result in personal injury.
1�2�2 Tool symbols
Symbol Meaning
Flat blade screwdriver
1�2�3 Symbols for certain types of information
Symbol Meaning
Permitted
Indicates procedures, processes or actions that are permitted.
Tip
Indicates additional information.
Reference to documentation
Refers to the corresponding device documentation.
Reference to page
Refers to the corresponding page number.
Reference to graphic
Refers to the corresponding graphic number and page number.
Visual inspection
6
Nivotester FTR525
Endress+Hauser
Document information
1�2�4 Symbols in graphics
Symbol Meaning
1, 2, 3 ��� Item numbers
, , ... Series of steps
-Hazardous area
.Safe area (non-hazardous area)
1.2.5 Device-specicsymbols
Symbol Meaning
Free path
Indicates a free path (point level detection)
Covered path
Indicates a covered path (point level detection)
Minimumbulkow

Maximumbulkow

LED on
Indicates an activate output with its corresponding illuminated LED
LEDo
Indicates an inactive output with its corresponding non-illuminated LED
Bidirectional communication
Indicates a bidirectional communication between the FTR525 and the
devices FQR57 and FDR57 of the Soliwave microwave barrier
1�3 Documentation
For an overview of the scope of the technical documentation associated with the
device, see:
• The W@M Device Viewer: enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: enter the serial number from the nameplate
1�3�1 Standard documentation
Document Purpose and content of the document
Technical Information
TI01329F/97/EN
Planning aid for your device
The document contains all the technical data pertaining to the
device and provides an overview of the accessories and other
products that can be ordered for the device.
Brief Operating Instructions
KA01344F/97/A2
Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential
information from incoming acceptance to initial
commissioning.
The document types listed are available:
• In the Download Area of the Endress+Hauser website:

Nivotester FTR525
Endress+Hauser 7
Document information
1�3�2 Supplementary device-dependent documentation
Depending on the approval, Safety Instructions (XA) are supplied with the device on
delivery. These Safety Instructions (XA) are an integral part of the Operating Instructions.
Feature 010 Approval Safety Instructions
BA ATEX II (1)G [Ex ia Ga] IIC /
ATEX II (1)D [Ex ia Da] IIIC
XA01603F/97/A3
IA IECEx [Ex ia Ga] IIC / IECEx [Ex ia Da] IIIC XA01604F/97/EN
The document types listed are available:
• In the Download Area of the Endress+Hauser website:

8
Nivotester FTR525
Endress+Hauser
Basic safety instructions
2 Basic safety instructions
2�1 Requirements for personnel
The personnel for installation, commissioning, diagnostics and servicing must meet the
following requirements:






Operating personnel must meet the following requirements:

owner/operator

2�2 Designated use
The process transmitter FTR525 provieds the power supply for the microwave barrier
Soliwave. It records simultaneously the measurements of the point level detection and

parameterised by the FTR525.
• The manufacturer is not liable for damage caused by improper or non-designated use.
Conversion work or changes must not be carried out on the device.
• The device is designed for use in industrial environments and may only be operated
when installed.
• The device can and may only be repaired by the manufacturer.
Hazardous area
The process transmitter with control unit FTR525, as an associated apparatus, is only
permissible exclusively for use outside of the hazardous area.
Observe Safety Instructions!
7
Nivotester FTR525
FDR57 FQR57
- .
1 Useinhazardousarea
Nivotester FTR525
Endress+Hauser 9
Basic safety instructions
2�3 Occupational safety
When working on and with the device:

regulations.
2�4 Operational safety
Risk of injury!

faults.

Hazardous area
To eliminate danger to persons or the facility when the device is used in the hazardous
area (e.g. explosion protection):

the hazardous area.

integral part of these Operating Instructions.
2�5 Product safety
This device is designed to meet state-of-the-art safety requirements and good engineering

It meets the general safety standards and legal requirements. It also complies with the


10
Nivotester FTR525
Endress+Hauser
Product description
3 Product description
The Nivotester FTR525, as an associated apparatus, is used for parametrisation and
evaluation of the Soliwave FQR57/FDR57 microwave barrier.
For detailed information regarding protecting the Soliwave microwave barrier:
See the Technical Information TI01330F/97/EN and the Operating Instructions
BA01803F/97/A2.
3�1 Product design

they only differ regarding type and number of signal outputs and consequently the
number of terminal block connectors.
Transmitter Transceiver
FQR57 FDR57
Nivotester FTR525
A
2 Designofthemeasurementsystem
A Powersupplyandsignaloutputs
Nivotester FTR525
Endress+Hauser 11

4 Incomingacceptanceandproductidentication
4�1 Incoming acceptance
DELIVERY NOTE
1 = 2
Is the order code on the delivery note (1) identical to the order code on the product sticker
(2)?
1
2
3
4
5
6
Are the goods undamaged? Do the data on the nameplate correspond to the order

 
4.2 Productidentication

• Using the nameplate specifications
• Using the order code with a breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@MDeviceViewer
(www.endress.com/deviceviewer):
All information about the device is displayed.
For an overview of the scope of the Technical Documentation provided, refer to the
following:
• The "Documentation" chapters
• The W@MDeviceViewer: enter the serial number from the nameplate
(www.endress.com/deviceviewer)
12
Nivotester FTR525
Endress+Hauser

4�3 Nameplate
Nivotester FTR525
Order code:
Ext. ord. cd.:
Ser.-No.:

1
2
3
4
5
6
7
8
9
10
11
12
3 Exampleofanameplate
1 Placeofmanufacture
2 Ordercode
3 Extendedordercode
4 Serialnumber
5 Electricalconnectioninformation(inputsandoutputs,supplyvoltage,etc.)
6 Firmware
7 Degreeofprotection
8 Textforapproval(optional)
9 Ambienttemperaturerange
10 AssociatedOperatingInstructions
11 CEapproval
12 Dateofmanufacture:Year-month
4�4 Storage and transportation
Please note the following points:
• Store in the original packaging to ensure protection from shock.
• The permitted storage temperature is -40 to +85 °C (-40 to +185 °F); storage in the
marginal temperature ranges is only permitted for a limited time (maximum 48 hours).
4�5 Disposal of packaging
The carton is environmentally compatible and 100% recyclable in accordance with the

symbol).
Nivotester FTR525
Endress+Hauser 13
Installation
5 Installation
5�1 Installation conditions
Reduction in the operating life of the display due to high temperatures


range.
The process transmitter with control unit is designed for use on the top-hat rail (IEC

Inputs are located on the top, while outputs and the connection for power supply are
located on the bottom. Lines are connected via labeled terminals.
5�1�1 Operating temperature range
The maximum operating temperature range is -20 to 60 °C (-4 to 140 °F) when installed
in the open; this range is reduced accordingly when installed in enclosed housings or in
series.

to +40 °C (+104 °F).
-20 ... +40 °C -20 ... +60 °C -20 ... +50 °C
(-4 ... +104 °F) (-4 ... +140 °F) (-4 ... +122 °F)
40
y
x
4 Operatingtemperaturerangesdependingoninstallation
5�1�2 Orientation
The orientation can be in any position.
If the orientation is not vertical, the maximum operating temperature is reduced.

14
Nivotester FTR525
Endress+Hauser
Installation
5�1�3 Installation dimensions
Observe the width to be provided for the device of 45 mm (1.77 in).
mm (in)
45 (1.77)
115 (4.53)
118 (4.65)
5 Installationdimensions
5�2 Installing the device
Installation procedure:
Slide the upper top-hat rail clip upwards and the lower clip downwards until they
reach the points at which they click into place.
Position the device on the top-hat rail from the front.
Slide the two top-hat rail clips together again until they click into place.
To remove the device, slide the top-hat rail clips upwards or downwards, as applicable (see
1.), and remove the device from the top-hat rail. It is also sufficient to open one of the two
top-hat rail clips and tilt the device accordingly in order to remove it from the top-hat rail.
6 InstallationoftheFTR525
Nivotester FTR525
Endress+Hauser 15
Installation
5�3 Post-installation check
Is the top-hat rail clicked into place?
Is the device positioned securely on the top-hat rail?
Are all plug-in terminals securely clicked into place?
Are the temperature limits complied with at the installation location?
16
Nivotester FTR525
Endress+Hauser
Electrical connection
6 Electrical connection
Danger due to electric voltage

energized.

nameplate to ensure that they match.


easy reach) and must be marked as a circuit breaker.

cable.
Electrical safety is compromised by an incorrect connection!



• Note the terminal designation on the side of the device.
• Mixed connection of safety extra low voltage and voltages that are dangerous to
touch to the relay/SSR is permitted.
In the case of a device for use in a hazardous area:
Note the information in the Ex documentation (XA).
6�1 Connection conditions
6�1�1 Required tool
For the terminals:
0.6x3.5mm
6�1�2 Connecting cable requirements
The connecting cables provided by the customer (power supply and output signal) and
the connection lines (FTR525 to FQR57/FDR57) must meet the following requirements:
• Electrical safety in accordance with applicable national regulations
13
• Power supply and signal lines: Normal installation cable
• Connection line: Normal installation line, at least a three-wire cable
• Line cross-sections: 0.2 to 2.5 mm2 (24 to 12 AWG)

must ensure adequate strain relief.
Nivotester FTR525
Endress+Hauser 17
Electrical connection
6�2 Connecting the device
FQR57 FDR57
123 123
678 678
FTR525
L/+ N/- 3 4 5 15 16 17 I+ I- C+ C-
A B C D E
7 Terminalassignmentofthemicrowavebarrierwithprocesstransmitter
A Powersupply
B Switchoutput1(RelayorSSR)
C Switchoutput2(RelayorSSR,optional)
D Currentoutput
E Switchoutput(opencollector)
6.2.1 Connectingthepowersupply
L+ L+ N- N-
8 Terminalforthepowersupply
Terminal assignment
L/+
Power supply:
• 24 to 230 VDC (-15 % / +10 %)
• 42 to 230 VAC (-15 % / +10 %), 50/60 Hz
L/+

N/
18
Nivotester FTR525
Endress+Hauser
Electrical connection
6.2.2 Connectingthemicrowavebarrier
6 7 8 nc
9 TerminalsforthemicrowavebarrierFQR57/FDR57
Terminal assignment FTR525 Terminal assignment FQR57/FDR57
6 (+) 1
7 2
83
These two plug-in terminals (connection with the FQR57 transmitter and FDR57
transceiver of the Soliwave microwave barrier) can be in any position.
6�2�3 Connecting the signal lines
nc 15 16 17
nc 3 4 5
I+ I- C+ C-
10 Terminalsforthesignaloutputs
Nivotester FTR525
Endress+Hauser 19
Electrical connection
Terminal assignment FTR525 ordering feature
-*1* -*2* -*3* -*4*
I+
A
I-
I+
Current output
• 4 ... 20 mA (passive)
• max. 22 mA
• max. 28 VDC

I-
C+
C+
C-
Open Collector
• max. 28 VDC
• max. 200 mA 
C-
3
NO (3/15)
CC (4/16)
NC (5/17)
Relay 1
• max. 250 VAC / 40 VDC
• max. 2 A  
4
5
15 Relay 2
• max. 250 VAC / 40 VDC
• max. 2 A   
16
17
3
3/15
4/16
SSR 1
• max. 30 VAC / 40 VDC
• max. 400 mA  
4
15 SSR 2
• max. 30 VAC / 40 VDC
• max. 400 mA   
16
6�3 Post-connection check
Is the device or line damaged (visual inspection)?
 
Are all terminals securely clicked into place in their correct slots?
Is the coding on the individual terminals correct?
Are the cables installed with strain relief?
Are the supply voltage and signal cables connected correctly?
20
Nivotester FTR525
Endress+Hauser
Operating options
7 Operating options
1
2
3
4
7
6
5
11 Displayandoperatingoptions
1 SupplyvoltageLED(green)
2 Fault/alarmLED(red)
3 Relay/SSRoutput1LED(yellow)
4 Relay/SSRoutput2LED(yellow),optional
5 In-plantinterface
6 Operatingkeys
7 Display
7.1 Overviewofoperatingoptions
The device is operated via the three buttons integrated into the front.
Key Meaning
• Open the configuration menu
• In navigation mode: Open the function/function group
• In editing mode:
- Switch to the next character
- Apply the Input
• In navigation mode: Switch to the next function/function group down
• In editing mode: Change the displayed character (9, 8, 7, etc., Z, Y, X, etc.)
• In the measured value display: Switch to the minimum/maximum value display
25
• In navigation mode: Switch to the next function/function group up
• In editing mode: Change the displayed character (0, 1, 2, etc., A, B, C, etc.)
• In the measured value display: Switch to the minimum/maximum value display
25
┌ESC┐
+
• In navigation mode:
- Exits a function and returns to the associated function group
- Exits a function group and returns to the higher-order function group
- Press and hold (min. 1 second): Returns to the measured value display
regardless of the current position
• In editing mode: Exits editing mode without saving changes
Settings for protection against unauthorised access

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