Smooth Fitness EVO RIO GRANDE II Owner's manual

OWNER’S MANUAL

RETAIN FOR FUTURE REFERENCE

TOLL FREE CUSTOMER SERVICE

1.888.800.1167

MODEL NUMBER: 52551

SERIAL NUMBER:

APPLICATION STANDARD

ASSEMBLY

OPERATING INSTRUCTIONS

CONDITIONING GUIDELINES

WARRANTY

SERVICE

EVO RIO GRANDE II Home Gym

preassembly

-2-

BEFORE BEGINNING

Open the boxes

You are now ready to open the boxes

of your new equipment. Make sure

to inventory all of the parts that are

included in the boxes. Check the

Parts List for a full count of the

number of parts included for this

product to be assembled properly.

If you are missing any parts or have

any assembly questions contact your

local Smooth Retailer.

Gather your tools

Before starting the assembly of

your unit, make sure that you have

gathered all the necessary tools you

may require to assemble the unit

properly. Having all of the necessary

equipment at hand will save time

and make the assembly quick and

hassle-free.

Clear your work area

Make sure that you have cleared

away a large enough space to

properly assemble the unit. Make

sure space is flat, level and free from

anything that may cause injury during

assembly. After the unit is fully

assembled, make sure there is a

comfortable amount of free area

around the unit for unobstructed

operation.

For future service or related

questions.

Please staple your receipt and/or

write in the name and phone number

of the retail store where you

purchased your EVO home gym.

Name:

Phone Number:

Receipt:

Invite a friend

Some of the assembly steps may

require heavy lifting. It is

recommended that you obtain the

assistance of another person when

assembling this product.

NUMBER DESCRIPTION QUANTITY ORDER NUMBER

1 BASE FRAME 1 52551-01

2 FRONT STABILIZER 1 52551-02

3 FRONT EXTENSION 1 52551-03

4 PRESS UPRIGHT 1 52551-04

5 PEC DEC UPRIGHT 1 52551-05

6 PULLEY GUARD 2 52551-06

7 TOP FRAME 1 52551-07

8 LAT BAR HOLDER 1 52551-08

9 GUIDE ROD 4 52551-09

10 TOP PLATE 2 52551-10

11 SELECT ROD 2 52551-11

12 WEIGHT PLATE 38 52551-12

13 WEIGHT STACK TOP 1 52551-13

14 ADJ BACK BRACKET 1 52551-14

15 BACK PAD HINGE 2 52551-15

16 LEG CURL SUPPORT 1 52551-16

17 LEG CURL SEAT ARM 1 52551-17

18 SEAT HANDLE BAR 2 52551-18

19 LEG CURL 1 52551-19

20 PRESS SUPPORT 1 52551-20

21 PRESS ARM 1 52551-21

22 PEC DEC SEAT SUPPORT 1 52551-22

23 PEC DEC SEAT ARM 1 52551-23

24 ROW PLATE 1 52551-24

25 PEC DEC SUPPORT 1 52551-25

26 LEFT PEC DEC ARM 1 52551-26

27 RIGHT PEC DEC ARM 1 52551-27

28 PEC DEC ROW BAR 2 52551-28

29 FLOATING PULLEY BLOCK 2 52551-29

30 CROSS PULLEY BLOCK 1 52551-30

A MAJORITY OF THE LISTED HARDWARE IS ALREADY IN PLACE

1” 2” 3” 4”0

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

INCHES

parts list

-3-

A MAJORITY OF THE LISTED HARDWARE IS ALREADY IN PLACE

NUMBER DESCRIPTION QUANTITY ORDER NUMBER

31 WEIGHT GUARD 4 52551-31

32 LAT BAR 1 52551-32

33 BOLSTER 3 52551-33

34 ROW PLAT ROLLER 1 52551-34

35 PIVOT AXLE 2 52551-35

36 TOP CABLE 1 52551-36

37 AB CABLE 1 52551-37

38 LOW CABLE 1 52551-38

39 PEC DEC CABLE 1 52551-39

40 LEG CURL CABLE 1 52551-40

41 CURL BAR 1 52551-41

42 PEC DEC BACK PAD 1 52551-42

43 PRESS BACK PAD 1 52551-43

44 PRESS SEAT PAD 1 52551-44

44A PEC DEC SEAT PAD 1 52551-44A

45 AB CRUNCH 1 52551-45

46 SINGLE CURL 1 52551-46

47 ANKLE STRAP 1 52551-47

48 4” FOAM PAD 6 52551-48

49 1-1/4” HAND GRIP 6 52551-49

50 1” X 8” HAND GRIP 4 52551-50

1” 2” 3” 4”0

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

INCHES

parts list

-4-

A MAJORITY OF THE LISTED HARDWARE IS ALREADY IN PLACE

NUMBER DESCRIPTION QUANTITY ORDER NUMBER

51 1” X 5-1/2” HAND GRIP 4 52551-51

51A 1” X 2-3/4” RUBBER TUBE 2 52551-51A

52 RUBBER DOUGHNUT (SMALLER) 4 52551-52

53 RUBBER DOUGHNUT (LARGER) 2 52551-53

54 4-3/8” PULLEY 23 52551-54

55 3-1/2” PULLEY 1 52551-55

56 2” X 3” RECT END CAP 4 52551-56

57 2” SQ END CAP 1 52551-57

58 2” X 3” RECT END CAP 3 52551-58

59 1” X 2” RECT END PLUG 2 52551-59

60 2” SQ END PLUG 13 52551-60

61 1” ROUND END PLUG (LARGER) 6 52551-61

62 1” PLASTIC BUSHING 8 52551-62

63 1” ROUND END PLUG (SMALLER) 2 52551-63

64 STOPPER 2 52551-64

65 NONSLIP 4 52551-65

66 ADJ STOPPER 3 52551-66

67 3/4” BUSHING 8 52551-67

68 1/2” BUSHING 2 52551-68

69 1” STEEL BUSHING 4 52551-69

70 QUICK RELEASE 2 52551-70

71 POP PIN 2 52551-71

72 1” ROUND END CAP 2 52551-72

73 HOOK UP 4 52551-73

74 LINK CHAIN 1 52551-74

75 SELECT PIN 2 52551-75

76 TOP WEIGHT PLATE BOLT 2 52551-76

77 1/2” X 4-1/4” HEX HEAD BOLT 8 52551-77

78 1/2” AXLE 1 52551-78

79 1/2” X 3-1/4” HEX HEAD BOLT 4 52551-79

0 1” 2” 3” 4”

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

INCHES

5”

1/2

3/41/4

6”

1/2

3/41/4

parts list

-5-

NUMBER DESCRIPTION QUANTITY ORDER NUMBER

80 1/2” X 1-1/4” HEX HEAD BOLT 2 52551-80

81 3/8” X 4 HEX HEAD BOLT 2 52551-81

82 3/8” X 3-3/4” HEX HEAD BOLT 2 52551-82

83 3/8” X 3 HEX HEAD BOLT 5 52551-83

84 3/8” X 2-3/4” HEX HEAD BOLT 5 52551-84

85 3/8” X 1-3/4” HEX HEAD BOLT 18 52551-85

86 3/8” X 2-3/4” HEX HEAD BOLT 2 52551-86

(ALL THREADED)

87 3/8” X 1-3/4” HEX HEAD BOLT 2 52551-87

(ALL THREADED)

88 3/8” X 3/4” HEX HEAD BOLT 4 52551-88

89 5/16” X 1/2” HEX HEAD BOLT 16 52551-89

90 5/16” X 1/2” BUTTON HEAD SCREW 2 52551-90

91 3/8” X 1/2” SUNKEN HEAD SCREW 5 52551-91

92 5/16” X 1/2” SUNKEN HEAD SCREW 2 52551-92

93 5/16” X 5/16” SET SCREW 2 52551-93

94 “C” CLIP 2 52551-94

95 1/2” WASHER 30 52551-95

96 3/8”WASHER (SMALLER) 34 52551-96

97 3/8” WASHER (LARGER) 2 52551-97

98 5/16” WASHER 18 52551-98

99 1/2” NYLON NUT 16 52551-99

100 3/8” NYLON NUT 28 52551-100

101 5/6” SPRING WASHER 2 52551-101

102 5/16” X 5/8” BUTTON HEAD SCREW 2 52551-102

103 5/16” X 7/8” SUNKEN HEAD SCREW 2 52551-103

104 BAND 2 52551-104

0 1” 2” 3” 4”

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

1/2

3/41/4

INCHES

5”

1/2

3/41/4

6”

1/2

3/41/4

-6-

A MAJORITY OF THE LISTED HARDWARE IS ALREADY IN PLACE

parts list

parts diagram

-7-

MANY PARTS SHOWN HAVE BEEN PRE-ASSEMBLED BY THE FACTORY

-8-

MANY PARTS SHOWN HAVE BEEN PRE-ASSEMBLED BY THE FACTORY

parts diagram

-9-

MANY PARTS SHOWN HAVE BEEN PRE-ASSEMBLED BY THE FACTORY

Step 1:

Only hand tighten fasteners for

now. You will be prompted to fully

tighten all fasteners later.

Place the Base Frame (1) on the floor

and cap the ends with two 2” x 3” Rect

End Caps (56). Cap the Front

Stabilizer (2) with two 2” x 3” Rect End

Caps (56). Cap the Front Extension

(3) with the 2” Sq End Cap (57).

Attach the Front Stabilizer (2) and the

Front Extension (3) to the Base Frame

(1) using two 1/2” x 4” Hex Head Bolts

(77), four 1/2” Washers (95) and two

1/2” Nylon Nuts (99).

Attach the Press Upright (4) to the

Front Stabilizer (2) using two 1/2”

Washers (95) and two 1/2” Nylon Nuts

(99). Thread the Pop Pin (71) into the

Press Upright (4).

Cap the Pec Dec Upright (5) with the

2” x 3” Rect End Cap (58) and the 2”

Sq End Cap (60). Attach the Pec Dec

Upright (5) to the Base Frame (1)

using two 1/2” Washers (95) and two

1/2” Nylon Nuts (99).

Attach the Top Frame (7) to the Press

Upright (4) and the Pec Dec Upright

(5) using four 1/2” x 4” Hex Head Bolts

(77), eight 1/2” Washers (95) and four

1/2” Nylon Nuts (99).

assembly instructions

-10-

ASSEMBLY

assembly instructions

-11-

Step 2:

Cap the Top Frame (7) with two 2” x 3”

Rect End Caps (58). Insert two 3/4”

Bushings (67) into the sleeve on the Top

Frame (7). Attach the Lat Bar Holder (8)

to the Top Frame (7) using two 3/8” x 3”

Hex Head Bolts (83), four 3/8” Washers

(96) and two 3/8” Nylon Nuts (100).

Thread two Adj Stoppers (66) into the

Top Frame (7)

Attach the Pec Deck Back Pad (42) to

the Pec Dec Upright (5) using two 3/8”

x 3-1/2”Hex Head Bolts (82) and two

3/8” Washers (96). thread one Adj

Stopper (66) into the Pec Deck Upright

(5).

Slide the Back Pad Hinges (15) onto the

Adj Back Bracket (14). Attach the Back

Pad (43) to the Back Pad Hinges (14)

using two 3/8” x 3/4” Hex Head Bolts

(88) and two 3/8” Washers (96). Attach

the Adj Back Bracket (14) to the Press

Upright (4) using one 3/8” x 3” Hex Head

Bolt (83), two 3/8” Washers (96) and one

3/8” Nylon Nut (100). Insert the Bolster

(33) into the sleeve on the Adj Back

Brakcet (14) then tighten with the 5/16”

x 8” Set Screw (93). Slide two 4” Foam

Pads (48) onto the Bolster (33) then cap

with a 1” Round End Plug (61) at each

end. If the Foam Pads (48) are dificult

to slide onto the Bolster (33) try applying

a small amount of soapy water to the

Bolster (33) prior to sliding on the pads.

ASSEMBLY

Step 3:

Insert four 1” Plastic Bushings

(62) into the holes on the Base

Frame (1). Slide one Rubber

Doughnut (52) onto each Guide

Rod (9). Insert a Guide Rod (9)

into each of the 1” Plastic

Bushings (62) you inserted into

the Base Frame (1).

Carefully stack the Weight Plates

(12) one at a time by lifting them

to the top of the Guide Rods (9),

inserting the rods through the

holes in the weights and then

slowly lowering each weight

down.

Attach each Select Rod (11) to

each Top Plate (10) using one

Top Plate Bolt (76). Slide the Top

Plates (10) and the Select Rods

(11) over the Guide Rods (9).

Insert the Select Rods (11) into

the weight stacks and secure by

inserting one Select Pin (75).

Insert four 1” Plastic Bushings

(62) into holes in the Weight Stack

Top (13). Slide the Weight Stack

Top (13) over top of four Guide

Rods (9) and attach to the Top

Frame (7) using two 1/2” x 3” Hex

Head Bolts (79), four 1/2”

Washers (95) and two 1/2” Nylon

Nuts (99).

ASSEMBLY

assembly instructions

-12-

Step 4:

Cap the Leg Curl Support (16) with one

2” Sq End Cap (60). Attach the Leg

Curl Support (16) to the Front Extension

(3) using two 1/2” x 3-1/4” Hex Head

Bolts (79), four 1/2” Washers (95) and

two 1/2” Nylon Nuts (99). Attach the

Leg Curl Support (16) to the Press

Upright (4) using two 3/8” x 4” Hex Head

Bolts (81), four 3/8” Washers (96) and

two 3/8” Nylon Nuts (100).

Cap the Leg Curl Seat Arm (17) with 2”

Sq End Plugs (60). Slide the 1” x 5-

1/2” Hand Grips (51) onto the Seat

Handle Bars (18). If the Hand Grips

(51) are difficult to slide onto the Handle

Bars (18) try applying a small amount

of soapy water to the Handle Bars (18)

prior to sliding on the grips. Attach the

Seat Handle Bars (18) to the Leg Curl

Seat Arm (17) using two 3/8” x 3” Hex

Head Bolts (83), four 3/8” Washers (96)

and two 3/8” Nylon Nuts (100). Insert

the Leg Curl Seat Arm (17) into the Leg

Curl Support (16) and lock with the

Quick Release (70).

assembly instructions

-13-

ASSEMBLY

Step 5:

Insert the Bolster (33) into the sleeve on

the Leg Curl Seat Arm (17) and secure

with one 5/16” x 5/16” Set Screw (93).

Slide the 4” Foam Pads (48) onto the

Bolster (33) and cap each end with a 1”

Round End Plug (61). If the Foam Pads

(48) are difficult to slide onto the Bolster

(33) try applying a small amount of soapy

water to the Bolster (33) prior to sliding on

the pads.

Cap the Leg Curl (19) with two 2” Sq End

Plugs (60). Insert two 1/2” Bushings (68)

into the hole in Leg Curl (19). Attach the

Leg Curl (19) to the Leg Curl Support (16)

using the 1/2” Axle (78), two 5/16” Washers

(98), two 5/16” Spring Washers (101) and

two 5/16” x 5/8” Button Head Screws (102).

Insert the Bolster (33) into the sleeve on

the Leg Curl Seat Arm (17) and secure

with one 5/16” x 5/16” Set Screw (93).

Slide the 4” Foam Pads (48) onto the

Bolster (33) and cap each end with a 1”

Round End Plug (61).

ASSEMBLY

assembly instructions

-14-

Step 6:

Cap the Press Support (20) with four 2” Sq

End Caps (60). Attach the Press Support

(20) to the sleeve on the Top Frame (7)

using one Pivot Axle (35). Secure the Pivot

Axle (35) by tightening the two 3/8” x 1/2”

Sunken Head Screws (91).

Cap the Press Arm (21) with two 2” Sq End

Plugs (60). Slide the 1-1/4” Hand Grips

(49) onto handle bars on the Press Arm

(21). If the Hand Grips (49) are difficult to

slide onto the Press Arm (21) try applying

a small amount of soapy water to the Press

Arm (21) prior to sliding on the grips.

Attach the Press Arm (21) to the Press

Support (20) using one Pivot Axle (35).

Secure the Pivot Axle (35) by tightening the

two 3/8” x 1/2” Sunken Head Screws (91).

ASSEMBLY

assembly instructions

-15-

Step 7:

Cap the Pec Dec Seat Support (22) with

one 2” Sq End Plug (60) and two 1” Round

End Caps (72). Attach the Pec Dec Seat

Support (22) to Base Frame (1) using two

1/2” x 1-1/4” Hex Head Bolts (80) and two

1/2” Washers (95).

Cap the Pec Dec Seat Arm (23) with two

1” x 2” Rect End Plugs (59). Attach the

Seat Pad (44A) to the Pec Dec Seat Pad

(23) using two 3/8” x 1/2” Hex Head Bolts

(87) and two 3/8” Wahsers (96). Insert

the Pec Dec Seat Arm (23) into the Pec

Dec Seat Support (22) and lock with the

Quick Release (70).

Stick the four Nonslips (65) to the Row

Plate (24). Attach the Row Plate (24) to

the Pec Dec Seat Support (22) by inserting

the Row Plate Roller (34) and securing it

with one 3/8” x 1/2” Sunken Head Screw

(91). Cap the Row Plate Roller (34) with

two 1” Round End Plugs (63).

assembly instructions

-16-

ASSEMBLY

assembly instructions

-17-

Step 8:

Attach Stoppers (64) to the Pec Dec

Support (25) using 5/16" x 1/2" Button

Head Screw (90). Insert four 3/4"

Bushings (67) into the sleeves on the

Pec Dec Support (25). Attach the Pec

Dec Support (25) to the Pec Dec

Upright (5) using two 1/2" x 4" Hex

Head Bolts (77), four 1/2" Washers

(95) and two 1/2" Nylon Nuts (99).

Insert the 1" Steel Bushing (69) into

the sleeve on Left & Right Pec Dec

Arms (26 & 27). Slide the Left & Right

Pec Dec Arms (26 & 27) to the Pec

Dec Support (25) using 3/8" Washers

(97) and 3/8" x 3/4" Hex Head Bolts

(88). Slide the Rubber Doughnuts

(53) onto the Pec Dec Row Bars (28).

Slide the 1" x 5-12" Hand Grips (51)

onto the Pec Dec Row Bars (28).

Slide the Pec Dec Row Bar (28) onto

the Left & Right Pec Dec Arms (26 &

27) and fix with "C" Clip (64).

Firmly tighten all bolts at this time.

ASSEMBLY

Step 9:

ROUTING THE TOP CABLE:

Assemble the cables and pulleys

simutaneously.

Insert the cable’s bolt end through pulley T1

(ball outside), over pulley T2, down and around

pulley T3, down and around pulley T4, over and

around pulley T5, down and around pulley T6,

over and around pulley T7, down and around

pulley T8, over and around pulley T9 and down

to the weight stack. Screw the Top Cable bolt

end into the select Rod (11) at least 7 threads.

(See Fig T1, T2, T3, T4, T5, T6, T7, T8, T9, T10

& Fig 1, Fig 2)

assembly instructions

-18-

ASSEMBLY

T2

T1

T3

T4

T5

T6

T7

T8

T9

T10

TOP CABLE (36)

ball end bolt end

T1

T3,T5

Fig1

Fig2

T2,T6

T8

T4,T7,T9

T10

assembly instructions

-19-

Step 10:

ROUTING THE LEG CURL CABLE:

Insert the cable’s metal ball end through

pulley C1, over and around C2, down and

around pulley C3. Coutinue through pulley

C4, then attach the metal ball end to the

bracket on the Leg Curl (19).

(See Fig C1, C2, C3, C4, C5)

ASSEMBLY

LEG CURL CABLE (40)

ball end metal ball

C2

C1

C3

C4

C5

19

C1

C2

C3

C4

T8

Step 11:

ROUTING THE AB CABLE:

Insert the cable’s bolt end through

pulley A1 (ball outside), down and

around pulley A2, up and around pulley

A3, down and around pulley A4, up

and around pulley A5 and down to the

weigh stack. Screw the AB cable’s bolt

end into the Select Rod (11) at least

7 threads.

(See Fig A1, A2, A3, A4, A5, A6)

assembly instructions

-20-

ASSEMBLY

A1

A2

A3

A4

A5

A6

A3,A5

A4

A1

A2

AB CABLE (37)

ball end bolt end

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