Kawasaki KLX250 D-Tracker X Owner's manual

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ENGLISH j
Motorcycle
Owners Manual
Original instructions
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or seri ous in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
ticesnotrelatedtopersonalin-
jury.
NOTE
NOTE ind icates information that may
help or guide you in the operation or
service of the vehicle.
NOTICE
THIS PRODUCT HAS BEEN
MANUFACTURED FOR USE IN A
REASONABLE AND PRUDENT
MANNER BY A QUALIFIED OP-
ERATOR AND AS A VEHICLE
ONLY.
FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner ’s Manual carefully before riding so that you will be
thoroughly familiar with the prop er operatio n of your motorcycle’s controls , its fea-
tures, capab ilitie s, and limitations. This ma nua l offers ma n y safe riding tips, bu t its
purpose is not to provide instruction in all the te chniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-
cle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper c are and
maintenance described in this manual. For those who would like m ore detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for purchase
from any authorized Kawasaki motorcycle dealer. The Service Manual contains de-
tailed disassembly and maintenance information. Those who plan to do their own
work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner ’s Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publica tio n includes the latest in formation available at the time of printing .
However, there may be m in or differences between the actual product and illu stra -
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDU STRIES, LTD.
Motorcycle & Engine Company
© 2015 Kawasaki Heavy Industries, Ltd. Mar. 17, 2015. (1)
TABLE OF CONTENTS
SPECIFICATIONS............................... 9
LOCATION OF PARTS ....................... 13
LOCATION OF LABELS..................... 16
LOADING INFORMATION.................. 19
GENERAL INFORMATION................. 22
Meter Instruments ............................ 22
Meter Instruments:........................ 23
Tachometer:.................................. 23
Speedometer : .............................. 24
Odometer/Trip Mete r AB/Fuel
Warning Message (OD O/TRIP
AB): ........................................... 24
Indicator/Warning Light:................ 28
Warning/Indicator Lights: .............. 29
Key................................................... 30
Ignition Switch/Steering Lock ........... 31
Right Handlebar Switches................ 32
Engine Stop Switch: ..................... 32
Starter Button: .............................. 32
Left Handlebar Sw itches .................. 33
Dimmer Switch: ............................ 33
Turn Signal Switch:....................... 34
Horn Button: ................................. 34
Fuel Tank Cap .................................. 35
Fuel .................................................. 36
Fuel Requirements: ...................... 36
Filling the Tank:............................. 38
Stand................................................ 39
Helmet Hook .................................... 40
Tool Kit Bag/Tool Kit ......................... 41
Seat.................................................. 42
Rear View Mirror .............................. 43
BREAK-IN ........................................... 44
HOW TO RIDE THE MOTORCYCLE .46
Starting the Engine .......................... 46
Jump Starting................................... 48
Moving Off........................................ 51
Shifting Gears .................................. 52
Braking............................................. 53
Stopping the Engine......................... 54
Stopping the Motorcycle in an
Emergency ................................... 55
Parking............................................. 56
Catalytic Converter........................... 57
SAFE OPERATION............................. 59
Safe Riding Technique ..................... 59
Daily Checks .................................... 62
Additional Considerations for Off
Road Operation ............................ 65
MAINTENANCE AND ADJUSTMENT 66
Periodic Maintenance Chart............. 67
Engine Oil ........................................ 78
Cooling System ................................ 84
Spark Plugs...................................... 88
Valve Clearance ............................... 90
Kawasaki Clean Air System ............. 90
Air Cleaner ....................................... 91
Throttle Grip ..................................... 97
Idle Speed ........................................ 99
Clutch............................................... 100
Drive Chain ...................................... 103
Brakes.............................................. 109
Brake Light Switches........................ 113
Front Fork......................................... 115
Rear Shock Absorber....................... 118
Wheels ............................................. 120
Battery.............................................. 125
Headlight Beam................................ 130
Fuses ............................................... 132
General Lubrication.......................... 133
Cleaning Your Motorcycle ................ 134
STORAGE........................................... 140
ENVIRONMENTAL PROTECTION..... 143
LABEL INFORMATION ...................... 144
SPECIFICATIONS 9
SPECIFICATIONS
PERFORMANCE
Maximum Horsepower
16 kW (22 PS
) @7 500 r/min (rpm)
Maximum Torque
20.5 N·m (
2.09 kg·m, 15.1 ft·lb) @7 000 r/min (rpm)
Minimum Turning Radi us
2.4m(94.5in.)
DIMENSIONS
Overall L ength 2 20 0 mm (86.62 in.)
Overall Width 820 mm (32 .28 in.)
Overall Height 1 205 mm (47.4 in.)
Wheelbase
1 430 mm (56.30 in.)
Road Clearance 285 mm (11.22 in.)
CurbMass 138kg(304lb)
ENGINE
Type
DOHC, single-cylin der, 4-stroke, liquid-cooled
Displacement
249cm³(15.2cuin.)
Bore x Stroke 72.0 × 61.2 mm (2.83 × 2.41 in.)
10 SPECIFICATIONS
Compression Ratio
11.0 : 1
Starting System
Electric starter
Fuel System FI (Fuel Injection)
Ignition System CDI
Ignition Timing
(Electronically advanced)
10° BTDC @ 1 300 r/min (rpm) 34° BTDC @11 00 0
r/min (rpm)
Spark P lugs NGK CR8E
Lubrication System Forced lu brication (wet sump)
Engine Oil
Type:
API SG, SH, SJ, SL or SM w ith JASO MA, MA1 o r MA2
Viscosity:
SAE 10W-40
Capacity:
1.3L(1.4USqt)
Coolant Capacity 1.3 L (1.4 US qt)
TRANSMISSION
Transmission Type
6-speed, constant mesh, return shift
Clutch Type
Wet, multi disc
Driving System Chain drive
SPECIFICATIONS 11
Primary Reduction Ratio 2.800 (84/30)
Final Reduction Ratio
3.000 (42/14)
Overall Drive Ratio 8.000 (Top gear)
Gear Ratio
1st 3.000 (30/10)
2nd
2.000 (30/15)
3rd
1.500 (27/18)
4th
1.250 (25/20)
5th
1.050 (21/20)
6th
0.952 (20/21)
FRAME
Caster 26.5°
Trail 105 mm (3.31 in.)
Tire Size:
Front 3.00-21 51P
Rear
4.60-18 63P
12 SPECIFICATIONS
Rim Size:
Front J21 × 1.60
Rear
J18 × 2.15
Fuel Tank Capacity 7.7 L (2.04 US gal)
ELECTRICAL EQUIPMENT
Battery 12V6Ah(10HR)
Headlight 12 V 60/55 W
Brake/Tail Light 12 V 21/5 W
Specifications are subject to change without notice, and may not apply to every
country.
LOCATION OF PARTS 13
LOCATION OF PARTS
1. Clu tch Lever
2. Meter Instruments
3. Brake F luid Reservoir (Front)
4. Fro nt Brake Lever
5. Left Handlebar S witches
6. Ignition Sw it ch/St eering L ock
7. Right H andlebar Switches
8. Throttle Grip
14 LOCATION OF PARTS
9. Front Fork
10. Headlight
11. Turn Sig nal L ight
12. Fu el Tank Cap
13. Fuel Tank
14. Rea r Shock Absorber
15. Tool Ki t Bag
16. Tool Kit
17. Helm et Hook
18. Brake Disc
19. Brake Caliper
20. Rad iato r
21. Horn
22. Shift Pedal
23. Side Stand
24. Side Stand Switch
25. Drive Chain
26. Coolant Reserve Tank
27. Battery
LOCATION OF PARTS 15
28. Tail/Brake Light
29. Muffler
30. Seat
31. Air Cleaner Element
32. Idle Adjusting Screw
33. Fro nt Brake Light
Switch
34. Radiator Cap
35. Brake Fluid Reservoir
(Rear)
36. Rear Brake Light
Switch
37. Oil Level Inspection
Window
38. Rear Brake Pedal
39. Sp eedo meter Le ad
16 LOCATION OF LABELS
LOCATION OF LABELS
All warning labels which are on your
vehicle are repeated here. Read labels
on your vehicle and understand them
thoroughly. They contain information
which is im p ortant for your safety and
the safety of anyone else who may op-
erate your vehicle. Therefore, it is very
important that all warning labels be on
your vehicle in the locations shown. I f
any label is missing, damaged, or worn,
get a replacement from your Kawasaki
dealer and install it in the correct posi-
tion.
NOTE
The sample warning labels in this
section have part numbers to help
you and your dealer obtain the cor-
rect replacement.
1. Bra ke Fluid (Front)
(For further information of label,
refer to the “LABEL INFORMATION”
chapter.)
LOCATION OF LABELS 17
2. Important D rive Chain Info rma ti on
3. Tire and Load Data
4. Brake Fluid (Rear)
(For further information of label,
refer to the “LABEL INFO RM ATION”
chapter.)
18 LOCATION OF LABELS
5. Unlead ed Gasoline
6. Battery Poison/Danger
7. Radiator Cap Danger
(For further information of label,
refer to the “LABEL INFORMATION”
chapter.)
LOADING INFORMATION 19
LOADING INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motorcy-
cle may result in an unsafe riding
condition. Before you ride the
motorcyc le , make sure it is not
overloaded and that you have
followed these instructions.
With the exception of genuine
Kawasaki Parts and Accessories,
Kawasaki has no control over the
design or application of accessories.
In some cases, improper installation
or use of a ccess ories, or m o torc ycle
modification, will void the motorcycle
warranty. In selecting and using acces-
sories, and in loading the motorcycle,
you are personally responsible for your
own safety and the safety of other per-
sons involved.
NOTE
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your
motorcycle be genuine Kawasaki
components.
Because a motorcycle is sensitive t o
changes in weight and aerodynamic
forces, you m ust take extreme care
in carrying cargo, passengers and/or
in the fitting of additional accessories.
The following general guidelines have
/