AOpen H800 User manual

Introduction

1

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 Table of Contents

1. Introduction........................................................................... 1-1

1.1. Configuration.....................................................................................1-2

1.2. Features ............................................................................................1-3

2. Parts Description..................................................................2-1

2.1. Front Cover and Front Panel.............................................................2-2

2.1.1. Front Cover............................................................................2-2

2.1.2. Front panel.............................................................................2-3

2.2. Back Panel ........................................................................................2-4

2.2.1. Power Supply.........................................................................2-4

2.2.2. I/O Ports.................................................................................2-5

2.2.3. Expansion Slots......................................................................2-5

2.2.4. Housing Fans.........................................................................2-5

2.3. Main Body .........................................................................................2-6

2.4. Cooling System .................................................................................2-7

2.5. Security Device..................................................................................2-8

2.6. Power Supplies..................................................................................2-9

2.6.1. Standard ATX 12V power supply ...........................................2-9

2.6.2. Redundant 337W Power Supply.........................................2-13

2.7. Drive Bays.......................................................................................2-18

3. Installation............................................................................. 3-1

3.1. Opening Chassis...............................................................................3-1

3.2. Installing Motherboard into Chassis...................................................3-2

3.3. Fastening Slide Rails to FDD and 5.25” CD-ROM.............................3-3

3.4. Installing FDD and 5.25” CD-ROM into Chassis................................3-4

3.5. Installing HDD Cage into Chassis......................................................3-5

3.6. Final Assembly..................................................................................3-6

3.7. Rack Mount Placement .....................................................................3-7

3.8. Explosive View, parts and icon..........................................................3-8

3.8.1. Explosive view........................................................................3-8

3.8.2. parts......................................................................................3-8

3.8.3. accessory box.....................................................................3-10

3.8.4. icon .....................................................................................3-10

4. Optional Parts Lists.............................................................. 4-1

4.1. WH (wheels and Handle) kit (Optional) .............................................4-1

4.2. Rack Mount Assembly kit..................................................................4-2

5. Technical Support................................................................5-1

5.1. How to Get Technical Support...........................................................5-1

5.2. How to contact us..............................................................................5-1

Introduction

1-1

1. Introduction

The H800 is a user-friendly server chassis that has been tested and found to be complied

with the restrictions for a Class B device of the FCC Rules, CE, C tick and all EMC

requirements. Any accessing, upgrading and maintenance operation to the system can be

easily performed and done.

This server chassis supports the motherboard form factor of Baby AT, Full ATX & AT, and

SSI defined which can be integrated into a standalone or standard 19” rack mount, thus

greatly enlarge its working field.

This server chassis combines affordability, reliability, and expendability that totally meet

your professional needs. The 1.0mm heavy-duty zinc-plated steel is robust and can

effectively protect all components inside. The security system forbids all unauthorized

intrusions. One standard 8cm powerful cooling fan (expandable to two 8cm fans) provides

excellent ventilation to the chassis.

User’s Guide

Introduction

1-2

1.1. Configuration

Dimension:

(H x W x D)

Front panel, foot stand excluded:

16.93 x 8.58 x 21.65 in. (430 x 218 x 550 mm),

Front panel, foot stand included:

17.72 x 8.58 x 23.43 in. (450 x 218 x 595 mm)

Motherboard

Size:

(W x L)

Support to 12 x 13 in. (305 x 330 mm)

Baby AT, Full ATX & AT, and SSI M.B.

Drive Bays: Nine external 5.25” drive, one FDD, one HDD cage.

(2*5.25” can support 3 HDD)

Expansion Slots: 7 slots

Power Supply: 350W/400W ATX12V power supply, or redundant 337W

(with or without 2

nd

power)

Security: Chassis intrusion alarm

Mechanical key lock on front panel (locking all

components with one key)

Thermal Solution: One built-in 8 cm fan on back panel (one optional 8cm fan

is available)

One optional 8 cm fan on front side (installed along with

HDD cage)

Rack Mounting: 5U Supporting

Air Filter Support one air filter on front panel

I/O port bracket Support one I/O port bracket for standard ATX M.B.

FDD Support 1 FDD with FDD cable

Long card Guide Support 2 sets of long card guide

Optional Hand set & Wheel

Rack mount accessory kit

BPL6: support 6 pcs Hot swap SCSI HDD

H800 Server Chassis

Introduction

1-3

1.2. Features

User’s Guide

Introduction

1-4

Redundant power supply: 337W (with or without 2

nd

power)

Standard ATX 12V power supply: 350 / 400W ATX power supply

Rack mount assembly kit (optional)

Support 5U rack mount accessories

Hot swap HDD cage (optional)

BPL6: Support 6pcs Hot swap SCSI HDD (4 x 5.25” changeable to 6 x

3.5” HDD)

Chassis key lock and Key set

Support key lock solution to provide security solution

Air filter

Supporting air filtering

HDD cage for three 3.5” HDD and one optional 8 cm fan

2 x 5.25” is spacious enough to support 3 x HDD and 1 optional 8cm fan

with slide rails solution

Disk drive bay installed by screw or slide guide

10pcs slide guides for the installation of 5.25” devices (including HDD

cage)

Optional wheel and hand set makes it incredibly mobile

One built-in 8 cm fan (one more optional 8cm fan available)

H800 Server Chassis

Parts Description

2-1

2. Parts Description

The H800 is designed to maximize the extension ability of the system for you to access,

upgrade, and maintain it.

The H800 is consist of:

 Front Cover and Front Panel

 Back Panel

 Main Body

 Cooling System

 Security Device

 Power Supplies

 Drive Bays

User’s Guide

Parts Description

2-2

2.1. Front Cover and Front Panel

The H800 is designed with a key lock on the door to protect against inadvertent access to

the power button, reset button, and disk drives.

Behind the door are mountings for nine 5.25” and one 3.5” drive bays, one Power button,

one Reset button, one Intrusion Alarm Detector, and three LED indicators.

2.1.1. Front Cover

Key Lock:

Ke

y

This is a mechanical key lock,

which lock all components inside

the door. The H800 provides one

set key & key lock function for

system security to ensure the

safety of high-end system

components inside.

Key

Air Filter:

This air-filter screen is being attached to the inner

side of the front cover to avoid the short circuit of

system components caused by dusts.

Air filter

H800 Server Chassis

Parts Description

2-3

2.1.2 Front panel

Drive Bays:

Reset Knob

HDD LED

System Status LED

Power LED

Power Knob

3.5-inch Drive Bays

The H800 is designed with nine

5.25” drive bays and one 3.5”

drive bays. You can occupy the

space of two 5.25” drive bays

with one standard HDD cage;

and the space of HDD cage can

be occupied with three 3.5” IDE

HDD likewise. The Drive Bays

can be easily arranged based on

your needs to have the best

system performance.

5.25-inch

Drive Bays

HDD Cage

Power Knob:

Press the power knob to boot the system.

Reset Knob:

Press the Reset knob to reset the system.

LED Indicators:

There are three LED on the lower right side of the front panel indicating the status of

(1) Power LED - green, (2) Hard Disk Drive - orange, and (3) System Status - yellow.

Intrusion Alarm Detector:

This micro switch is used to detect the opening of front cover and only works when

connected to motherboard. Please check you MB manual then install this connector into

MB.

P/N: 50.93301.001

Intrusion Alarm

User’s Guide

Parts Description

2-4

2.2. Back Panel

There are four components available to be installed on the back panel of H800: (1) Power

Supply, (2) I/O Ports, (3) Expansion Slots, and (4) Housing Fans.

2.2.1 Power Supply

The H800 provides 2 solutions:

1. Standard ATX 12V 350W/400W power supply : you have to assemble this standard ATX

12V power together with the power bracket before installed to chassis.

b

Power Bracket

Standard ATX 12V

350/400W

2. Redundant 337W power supply (with or without 2

nd

power)

337W Redundant

Power Cage

337W main power

2

n

d

redundant 337W power

(optional)

H800 Server Chassis

Parts Description

2-5

2.2.2 I/O Ports

The H800 provides standard

ATX ports bracket, which

meets the standard definition

of PC99. For detail output,

please see the following

diagram:

2.2.3. Expansion Slots

All of the I/O signals go through the ATX I/O ports; and there’re 7 expansion slots at the rear

panel in total.

2.2.4. Housing Fans

The H800 has a built-in 8cm FAN and one optional 8cm FAN on its back panel. Besides, it

reserves another space for one 8cm FAN on the front panel, which can be placed together

with HDD cage.

Redundant power supply (optional)

Redundant power supply x1 pcs

Standard FAN x1 pcs

A

ddition FAN (optional)

I/O port bracket

Expansion slots x7

User’s Guide

Parts Description

2-6

2.3. Main Body

The H800 provides a strong structure and impediment-free design for easy assembly.

Long Card Guide x2 pcs

9x5.25” drive

Sliding in or screwing for components

assembly

MB size: supports up to 12x13” MB

with Pentium4 CPU mounting holes

MB type: SSI, Full ATX, AT & Baby AT

Foot for stand-alone

Long Card Guide x2 pcs

P/N: 42.96501.011

H800 Server Chassis

Parts Description

2-7

2.4. Cooling System

The H800 is equipped with one 8cm fan at the rear panel, and is also possible to add one

more optional 8cm fan to make it a two-fan cooling system.

There is one more optional way of adding another 8cm fan to the 3.5” HDD cage located at

front panel.

All fans are hot swappable, allowing users to replace malfunctioning fans without turning off

the system.

If you want to install one more 8cm fan, you

must take out the fan cover first.

g

Put the fan into HDD cage, screw it on,

and then arrange the fan cable.

User’s Guide

Parts Description

2-8

2.5. Security Device

The H800 has one mechanical key lock on the front panel cover and one electrical chassis

intrusion alarm to prevent unauthorized access to components inside the chassis.

The chassis intrusion alarm is an electrical detecting device that came with the

motherboard. It will alarm whenever the front panel or side panels are opened. The overall

security system protects this server chassis perfectly.

Key lock for system security

H800 Server Chassis

Parts Description

2-9

2.6. Power Supplies

The H800 supports standard ATX 12V and redundant 337W (with or without 2

nd

power)

power supplies.

2.6.1 Standard ATX 12V power supply

Before Assembly standard ATX 12V power supply, it must assemble power bracket with

power than can install to chassis.

b

Power Bracket

Standard ATX 12V

350/400W



Standard

ATX



2.6.1.1. 350W ATX 12V Power Supply Specification

 GENERAL REQUIREMENTS

This specification describes a 350 watts power supply.

With + 5V stand-by and remote ON/OFF control for ATX system.

User’s Guide

Parts Description

2-10

 INPUT REQUIREMENTS

The power supply shall operate from 95 to 132 Vrms or 180 to 264 Vrms.

The power supply shall operate from an AC mains frequency of 47 through 63 Hz.

The Ac mains single-cycle peak inrush current shall be limited to 80 amps cold,

100 amps warm measured at 132 Vrms, 60 Hz and coinciding with the AC main

voltage peak.

The AC mains steady-state RMS input current shall be:

10 amps maximum / 115 Vrms, 60 Hz.

5.0 amps maximum / 230 Vrms, 50 Hz.

 OUTPUT REQUIREMENTS

OUTPUT VOLTAGE AND CURRENT

MINIMUM

LOAD

NORMAL

LOAD

MAXIMUM

LOAD

REG.

RIPPLE & NOISE

+3.3V 0.2A 14.0A 18/28A

5%

50mV P-P

+5V 2.0A 12.7A 32/25.5A

5%

50mV P-P

+12V 0.2A 4.5A 15.0A

5%

120mV P-P

-12V 0.0A 0.4A 0.8A

10%

120mV P-P

-5V 0.0A 0.15A 0.3A

10%

100mV P-P

+5Vsb 0.0A 1.0A 2.0A

5%

50mV P-P

(1). +3.3V &+5V total output not exceed 220W.

When +3.3V is load to 28A,the +5V maximum load is 25.5A.

When +3.3V is load to 18A,the +5V maximum load is 32A.

(2). +3.3V &+5V & +12V total output not exceed 330W.

(3) All outputs shall be safety-isolated from the AC mains and share a common

return. This common return must be connected to supply chassis.

(4) Voltages and ripple are measured at the load side of mating connectors with

a 0.1 uF monolithic ceramic capacitor paralleled by a 10 uF electrolytic

capacitor across the measuring terminals.

 REGULATORY COMPLIANCE

SAFETY REQUIREMENTS

-CSA C22.2

-UL 1950

-IEC 950

-TUV EN 60950

-NEMKO + CB REPORT

DIELECTRIC STRENGTH

-Primary to Frame Ground : 1800 Vac for 1 sec.

H800 Server Chassis

Parts Description

2-11

-Primary to Secondary : 1800 Vac for 1 sec.

INSULATION RESISTANCE

-Primary to Secondary : 20 Meg. ohms Minimum.

-Primary to FRAME GROUND : 20 Meg. ohms Minimum.

GROUND LEAKAGE CURRENT

-The power supply ground leakage current shall be less than 3.5mA.

EMISSION REQUIREMENTS

-When testing the power supply must operate within the listed requirements.

 OTHER REQUIREMENTS

COOLING

With the fan voltage set to around 12 volts, the fan will deliver greater than 38

CFM with the power supply in open air.

INPUT CONNECTIONS

Refer to Mechanical Specifications for placement. The AC mains input are

through a three-circuit IEC type connector mounted on the rear of the power

supply chassis.

RELIABILITY

The power supply reliability, when calculated by MIL-HDBK-217; latest

revision, are exceed 100.000 hours with all output at maximum load and an

ambient temperature of 25 .

2.6.1.2. 400W ATX 12V Power Supply Specification

 GENERAL REQUIREMENTS

This specification describes a 400 watts power supply.

With + 5V stand-by and remote ON/OFF control for ATX system.

 INPUT REQUIREMENTS

-The power supply shall operate from 95 to 132 Vrms or 180 to 264 Vrms.

-The power supply shall operate from an AC mains frequency of 47 through 63

Hz.

-The Ac mains single-cycle peak inrush current shall be limited to 80 amps cold,

100 amps warm measured at 132 Vrms, 60 Hz and coinciding with the AC

main voltage peak.

-The AC mains steady-state RMS input current shall be:

10 amps maximum / 115 Vrms, 60 Hz.

6.0 amps maximum / 230 Vrms, 50 Hz.

User’s Guide

Parts Description

2-12

 OUTPUT REQUIREMENTS

OUTPUT VOLTAGE AND CURRENT

MINIMUM

LOAD

NORMAL

LOAD

MAXIMUM

LOAD

REG.

RIPPLE &

NOISE

*+3.3V 0.2A 14.0A 10.6/28A

5%

50mV P-P

+5V 2.0A 14.0A 40/28.5A

5%

50mV P-P

+12V 0.2A 6.0A 15A

5%

120mV P-P

-12V 0.0A 0.4A 0.8A

5%

100mV P-P

-5V 0.0A 0.15A 0.3A

5%

100mV P-P

+5Vsb 0.0A 1.0A 2.0A

5%

50mV P-P

*OPTIONAL

(1) +3.3V &+5V total output not exceed 235 W.

When +3.3V is load to 28A,the +5V maximum load is 28.5A.

When +3.3V is load to 10.6A,the +5V maximum load is 40A.

(2) +3.3V &+5V & +12V total output not exceed 330 W.

(3) All outputs shall be safety-isolated from the AC mains and share a common

return. This common return must be connected to supply chassis.

(4 )Voltages and ripple are measured at the load side of mating connectors with a

0.1 uF monolithic ceramic capacitor paralleled by a 10 uF electrolytic capacitor

across the measuring terminals.

 REGULATORY COMPLIANCE

SAFETY REQUIREMENTS

-CSA C22.2

-UL 1950

-IEC 950

-TUV EN 60950

-NEMKO + CB REPORT

DIELECTRIC STRENGTH

-Primary to Frame Ground : 1800 Vac for 1 sec.

-Primary to Secondary : 1800 Vac for 1 sec.

INSULATION RESISTANCE

-Primary to Secondary : 20 Meg. ohms Minimum.

-Primary to FRAME GROUND : 20 Meg. ohms Minimum.

GROUND LEAKAGE CURRENT

The power supply ground leakage current shall be less than 3.5mA.

EMISSION REQUIREMENTS

H800 Server Chassis

Parts Description

2-13

When testing the power supply must operate within the listed requirements.

 OTHER REQUIREMENTS

COOLING

With the fan voltage set to around 12 volts, the fan will deliver greater than 38 CFM

with the power supply in open air.

INPUT CONNECTIONS

Refer to Mechanical Specifications for placement.

The AC mains input are through a three-circuit IEC type connector mounted on the

rear of the power supply chassis.

RELIABILITY

The power supply reliability, when calculated by MIL-HDBK-217; latest revision,

are exceed 100.000 hours with all output at maximum load and an

2.6.2. Redundant 337W Power Supply

The redundant 337W power comes with power cage, 337W main power & 2nd 337W main

power (optional)

337W Redundant

power cage

Main power

module

337W main power

X 2 pcs

337W main power

User’s Guide

Parts Description

2-14

Support

Redundant

337W x 2

1 x 337W

Main power only

2.6.2.1. DPS-300AB-1A 337W redundant Main power module specification

 General description :

This specification describes the performance characteristic of 337 watts Hot-swap

redundant power unit with +5V, +12V,+3.3V,-5V and –12V DC outputs.

Forced output current share : the SPS unit(DPS-300AB-1) is intended to work with cage

unit(RPS-600A) to form a redundant power module.

There are two configurations described as below :

(1) One single power supply operation,

It is configured as one cage unit ( Delta module name RPS-600A) compatible with one

power supply unit ( Delta model name DPS-300AB-1) for single power supply

operation

(2) Dual power supplies redundant operation,

It’s configured with one cage unit ( RPS-600A) compatible with two units of power

supply (DPS-300AB-1) for dual power supply current sharing operation.

Under dual power supply redundant operation, the power supply’s output current are

controlled electronically so that both power supplies share the loads.

 Electrical Characteristics :

(1) Input voltage range: 90 Vac ~ 264 Vac, auto-range, single phase

(2) Input frequency range: 47 Hz to 63 Hz.

(3) Max. input AC current: 7 Amax. @ 115 Vac, 3.5A max. @ 230 Vac, full load

(4) Inrush current of this module shall not exceed 60 amperes peak at 100 vrms input

voltage, the inrush current measured at cold start.

(5) Efficiency: 63% min. At low line 110/220 VAC (60Hz) full load.

(6) Power Factor Correction : the power module (RPS-600A compatible with

H800 Server Chassis

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