Makita 7104L User manual

Brand: Makita

Model: 7104L

Category: Power tools

Type: User manual

GB Chain Mortiser Instruction manual

ID Mortiser (Pembuat Lubang

Petunjuk penggunaan

Purus) Rantai

VI Maùy ñuïc loã Moäng Taøi lieäu höôùng daãn

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7104L

005998

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ENGLISH (Original instructions)

Explanation of general view

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without

notice.

•Specifications may differ from country to country.

•Weight according to EPTA-Procedure 01/2003

Symbols

END224-1

The following show the symbols used for the equipment.

Be sure that you understand their meaning before use.

... Read instruction manual.

Intended use

ENE062-1

The tool is intended for cutting mortise in wood.

Power supply

ENF001-1

The tool should be connected only to a power supply of

the same voltage as indicated on the nameplate, and can

only be operated on single-phase AC supply. This tool

should be grounded while in use to protect the operator

from electric shock. Use only three-wire extension cords

which have three-prong grounding-type plugs and three-

pole receptacles which accept the tool’s plug.

General Power Tool Safety

Warnings

GEA005-3

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and

instructions for future reference.

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while

operating a power tool. Distractions can cause you

to lose control.

Electrical safety

4. Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power

tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

1. Wing bolt

2. Stopper pole

3. Stopper

4. Lock-off button

5. Switch trigger

6. Adjusting screw

7. Chain bar

8. Chain cover

9. Hex bolt

10. Arrow

11. Sprocket

12. Lever (A)

13. Vise lever

14. Rear vise

15. Setting handle

16. Front vise

17. Indicator plate

18. Indication plate

19. Cutting line (A)

20. Cutting line (B)

21. Hook

22. Hex bolts

23. Gauge plate

24. Travel distance (D)

25. Lever (B)

26. Lever (C)

27. Adjusting hex bolt for No. 1 set

position

28. Adjusting hex bolt for No. 2 set

position

29. Original position

30. No.1 set position

31. No.2 set position

32. Ruler

33. Front base

34. Limit mark

35. Brush holder cap

36. Screwdriver

Model 7104L

Capacities

Max. hole length

(Longitudinal)

130 mm

Max. hole depth 155 mm

Width of applicable workpiece 80 mm – 308 mm

Chain speed 300 m/min

Dimensions (L × W × H) 512 mm × 298 mm × 513 mm

Net weight 17.3 kg

Safety class Class I

6. Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase

the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase

the risk of electric shock.

8. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of

electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of

electric shock.

10. Use of power supply via a RCD with a rated

residual current of 30 mA or less is always

recommended.

Personal safety

11. Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools

may result in serious personal injury.

12. Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

13. Prevent unintentional starting. Ensure the switch

is in the off-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the

switch or energising power tools that have the switch

on invites accidents.

14. Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result

in personal injury.

15. Do not overreach. Keep proper footing and

balance at all times. This enables better control of

the power tool in unexpected situations.

16. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves

away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

17. If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used. Use of dust

collection can reduce dust-related hazards.

Power tool use and care

18. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will

do the job better and safer at the rate for which it was

designed.

19. Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be

repaired.

20. Disconnect the plug from the power source and/or

the battery pack from the power tool before

making any adjustments, changing accessories,

or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool

accidentally.

21. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the

power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands

of untrained users.

22. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and

any other condition that may affect the power

tool’s operation. If damaged, have the power tool

repaired before use. Many accidents are caused by

poorly maintained power tools.

23. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

24. Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work to

be performed. Use of the power tool for operations

different from those intended could result in a

hazardous situation.

Service

25. Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power tool

is maintained.

26. Follow instruction for lubricating and changing

accessories.

27. Keep handles dry, clean and free from oil and

grease.

ADDITIONAL SAFETY RULES

ENB093-1

1. Use this tool only to cut holes in wood.

2. This tool is for cutting holes in flat-surfaced wood.

Never use it for cutting holes in a log.

3. Wear ear protectors.

4. Handle the cutter chain carefully; it is very sharp.

5. Place the workpiece on wood blocks or short

beams to prevent the cutter chain from hitting the

ground, floor, etc., causing damage to the cutter

chain at the time of hole breakthrough.

6. Check the cutter chain carefully for cracks or

damage before operation.

Replace cracked or damaged cutter chain

immediately.

7. Secure the tool to the workpiece firmly.

8. Inspect for and remove nails or foreign matter

from the workpiece before operation.

9. Do not operate the tool with the safety cover open.

10. Do not wear gloves during operation.

11. Keep hands away from moving parts.

12. Remove the tool from the workpiece after

operation to keep it from falling off and possibly

causing injury.

13. Don’t abuse cord. Never yank cord to disconnect

it from the receptacle. Keep cord away from heat,

oil, water and sharp edges.

14. PROPER GROUNDING. This tool should be

grounding while in use to protect the operator

from electric shock.

15. EXTENSION CORDS. Use only three-wire

extension cords which have three-prong

grounding-type plugs and three-pole receptacles

which accept the tool’s plug. Replace or repair

damaged or worn cord immediately.

SAVE THESE INSTRUCTIONS.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and

unplugged before adjusting or checking function on the

tool.

Adjusting depth of cut (Fig. 1)

Loosen the wing bolt on the stopper. Move the stopper to

the desired position and tighten the wing bolt. When

tightened, the tip of the wing bolts should contact the flat

surface of the stopper pole. The numbers indicated on the

stopper pole are in cm units (3 mm per graduation).

Switch action (Fig. 2)

Switch with lock-off button

CAUTION:

• Before plugging in the tool, always check to see that

the switch trigger actuates properly and returns to the

“OFF” position when released.

To pre ve n t th e s w it ch tr ig ger f r om be i ng ac c id e nta ll y

pulled, a lock-off button is provided. To start the tool, push

in the lock-off button and pull the switch trigger. Release

the switch trigger to stop.

Switch without lock-off button (Fig. 3)

To sta rt t he t oo l, s im ply pu ll t he s w i t ch t rig ge r. R el eas e

the switch trigger to stop.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and

unplugged before carrying out any work on the tool.

Installing or removing cutter chain (Fig. 4)

WARNING:

• Always be sure that the tool is switched off and

unplugged before installing or removing the cutter

chain.

•Always close the chain cover after installing, removing

or adjusting the cutter chain.

To install the cutter chain, open the chain cover. Loosen

the hex bolt securing the chain bar and the adjusting

screw.

Orient the cutters in the direction of the arrow on the tool

(rotational direction). Attach the cutter chain to the

sprocket first and then to the chain bar. Semi-tighten the

hex bolt. (Fig. 5)

Turn the adjusting screw to increase the tension on the

cutter chain. Pull the middle of the cutter chain lightly.

When there is a clearance of approx. 5 – 6 mm between

the chain bar and the cutter chain, the tension on the

cutter chain is adequate. (Fig. 6)

After adjusting the tension, tighten the hex bolt firmly to

secure the chain bar. Additionally tighten slightly the

adjusting screw. Close the chain cover.

To rem ov e th e c u tt er c h ain , fo ll o w th e i ns ta lla tio n

procedures in reverse.

Securing tool to workpiece (Fig. 7 & 8)

Loosen the vise lever and move the rear vise backward.

Place the tool on the workpiece so that the front vise

contacts the side of the workpiece. Move the rear vise

forward until the distance between the rear vise and the

workpiece is 3 – 8 mm. Tighten the vise lever to secure

the rear vise. Move the tool so that the “0” on the

indication plate is aligned with the cutting line (A). Push

the lever (A) down fully to secure the workpiece.

Turn the setting handle until the front edge of the yellow

indicator plate is aligned with the cutting line (B). (Fig. 9)

OPERATION (Fig. 10)

Grasp firmly the grips on either side. Switch on the tool

and wait until the cutter chain attains full speed. Then

release the hook and lower the tool head to cut in the

workpiece. Do not apply excessive pressure to the tool.

This may not only decrease the working efficiency but

also cause a dangerous reaction. Feed slowly at the

beginning of a cutting operation, at the time of hole

breakthrough and when cutting a knot in the workpiece.

After cutting, gently raise the tool head until you can hook

the tool head back onto the hook. Then switch off the tool.

Raise the lever (A) and remove the tool from the

workpiece.

WARNING:

• Always hook the tool head back onto the hook when

not operating the tool.

• Never attempt to cut a twisted or warped workpiece

which the tool is not secured firmly to.

Adjusting indicator plate and indication

plate

The yellow indicator plate and indication plate are factory

adjusted for the standard equipped cutter chain 16.5 mm.

If the alignment is off, for some reason, or when using

another size cutter chain, loosen the screws and adjust

the yellow indicator plate and indication plate.

Enlarging hole

1. Transverse (width) enlargement (Fig. 11)

A hole can be enlarged transversely by adjusting the

gauge plate. Max. expansion of hole width is 15 mm.

Example:

When cutting a hole 25 mm wide using a cutter chain

16.5 mm, proceed as follows:

• Push the lever (B) away from you. Loosen the hex

bolts securing the gauge plate.

• Adjust the gauge plate so that the travel distance

(D) is 8.5 mm; that is, 25 mm – 16.5 mm = 8.5 mm.

Tighten the hex bolts to secure the gauge plate.

• Cut the first hole with the lever (B) pushed away

from you. Then pull the lever (B) toward you and

cut again to enlarge the hole.

NOTE:

• The gauge plate is factory adjusted for cutting a hole

30 mm wide.

2. Longitudinal (length) enlargement

Hole length can be determined in three steps shown in the

table below.

006562

NOTE:

•A hole a little longer than predetermined may be cut

depending upon the cutter chain tension.

•The adjusting hex bolts are factory adjusted for cutting

holes 90 mm long in the No. 1 set position and 120 mm

long in the No. 2 set position.

Push down the right-hand grip while raising the left-hand

grip. Make sure that the adjusting hex bolt slips into place

securely. (Fig. 12)

Loosen the hex nut securing the adjusting hex bolt. Turn

the adjusting hex bolt until the cutter chain reaches the

desired position, then tighten the hex nut. (Fig. 13)

WARNING:

•When using pressure to turn the adjusting hex bolt or

hex nut, be careful not to allow the adjusting hex bolt to

slip off the set position.

To bri ng t he c u tt er c ha in b a ck t o th e p er p end icu la r

(original) position, pull the lever (C) toward you while

pressing down on the right-hand grip and slightly raising

the left-hand grip and move the cutter chain back to its

original position.

When cutting a hole, first use the perpendicular position,

then No. 1 set position and finally No. 2 set position.

Always safely hook the tool head back onto the hook

when changing the cutter chain position. (Fig. 14)

When enlarging a hole both transversely and

longitudinally, cut the holes in the order indicated from No.

(1) to (6) as shown. This makes for more easy and

efficient hole enlargement. (Fig. 15)

WARNING:

• Never attempt to enlarge a hole with the cutter chain

still within the hole. This will cause unstable and

dangerous operation.

•Never angle the cutter chain when cutting the first hole,

or a dangerous kickback may result. Always have the

cutter chain set to the perpendicular position when

cutting the first hole.

Lap joints up to 130 mm can be cut with this tool. (Fig. 16)

NOTE:

• Lap joints can be cut only on the front (side away from

you) of the workpiece.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and

unplugged before attempting to perform inspection or

maintenance.

• Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may result.

Replacing carbon brushes (Fig. 17)

Remove and check the carbon brushes regularly. Replace

when they wear down to the limit mark. Keep the carbon

brushes clean and free to slip in the holders. Both carbon

brushes should be replaced at the same time. Use only

identical carbon brushes.

Use a screwdriver to remove the brush holder caps. Take

out the worn carbon brushes, insert the new ones and

secure the brush holder caps. (Fig. 18)

Lubrication

After use, remove dirt, chips and foreign matter adhering

to the tool. Then oil the moving parts (especially cutter

chain) and the contact portions.

To mai nt ain p r od uc t SA FE TY a nd R E L IA BI LI TY, re pa ir s ,

any other maintenance or adjustment should be

performed by Makita Authorized Service Centers, always

using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are recommended

for use with your Makita tool specified in this manual.

The use of any other accessories or attachments might

present a risk of injury to persons. Only use accessory

or attachment for its stated purpose.

If you need any assistance for more details regarding

these accessories, ask your local Makita Service Center.

• Cutter chain

• Chain bar for 30 mm

• Sprocket 4 for 30 mm

• Oil supply (100 cc)

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

Cutter chain position Hole length to be cut

Original position 52.5 mm

No.1 set position 52.5 mm – 105 mm

No.2 set position 77.5 mm – 130 mm

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Makita Corporation

Anjo, Aichi, Japan

883685-372 www.makita.com

Makita 7104L User manual

Brand: Makita

Model: 7104L

Category: Power tools

Type: User manual

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Makita 7104L User manual

Makita 7104L User manual

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