Trumpf TPC 150-2 User manual

Brand: Trumpf

Model: TPC 150-2

Type: User manual

Operator´s manual

english

TPC 150-2

2Safety E468EN_05.DOC

Overview of contents

1. Safety ..................................................................................3

1.1 General safety rules.............................................................3

1.2 Specific safety rules.............................................................4

2. Description .........................................................................6

2.1 Correct use ..........................................................................6

2.2 Technical data......................................................................7

3. Tool assembly....................................................................8

4. Operation ..........................................................................11

Checking the tool ..........................................................13

Working with the Panel Cutter ......................................14

Machine positions .........................................................16

Guide rails.....................................................................18

Wearing plate and slide rails ........................................20

Vacuum system ............................................................21

5. Maintenance and repair...................................................22

6. Original accessories and wearing parts........................23

Warranty

Replacement parts list

Addresses

E468EN_05.DOC Safety 3

1. Safety

1.1 General safety rules

Ø Read the Operator's Manual and the general safety rules

(Material number 1239438, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

Ø Read the Operator's Manual and the safety instructions

(Material number 125699, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

Ø The safety regulations according to DIN VDE, CEE, AFNOR

and other regulations which are valid in individual countries

should be adhered to.

Danger

Lethal danger due to electric shock!

Ø Remove the plug from the plug socket before undertaking

any maintenance work on the appliance.

Ø Check the plug, the cable and the appliance for damage each

time before the appliance is used.

Ø Keep the appliance dry and do not operate in damp spaces.

Ø When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Warning

Danger of injury due to incorrect handling!

Ø When working with the machine, wear safety glasses,

hearing protection, protective gloves and work shoes.

Ø When working with the machine, always wear a breathing

mask.

Ø Do not plug in the plug unless the machine has been

switched off. Pull out the mains plug after use.

Ø Supporting piece parts and components which are under

initial tension should not be separated before the relevant

safety measures have been taken.

USA/CAN

Other countries

4Safety E468EN_05.DOC

Caution

Damage to property can result from incorrect handling.

The appliance may be damaged or destroyed.

Ø Do not use the power cord to carry the appliance.

Ø Always lead the cable away from the back of the appliance

and do not pull it across sharp edges.

Ø Arrange for start-ups and checks on manual electric tools to

be carried out by a trained specialist. Use only original

accessories provided by TRUMPF.

1.2 Specific safety rules

DANGER! Keep hands away from cutting area and saw

chain. Keep your second hand on auxiliary handle. If both

hands are holding the saw, they cannot be cut by the saw

chain.

Do not reach underneath the work. The saw chain is not

protected by a guard and can not protect you from the saw

chain below the work.

Never hold piece being cut in your hands or across your

leg. It is important to support the work properly to minimize

body exposure, saw chain binding, or loss of control.

Check proper working of clutch before each use. Do not

operate saw if clutch, which is used to stop the movement

of the saw chain, is not working instantly. Never clamp

clutch actuator*.

If saw is accidentaly dropped, check proper working of

clutch and check if the blade is not bend. Move the blade

and make sure the saw chain and blade moves freely and

does not touch the guard or any other part, in all depths of cut.

Always observe the the blade is retracted in the guard before

placing saw down on bench or floor. An unprotected , coasting

blade wil cause the saw to walk backwards, cutting whatever is

in its path. Be aware of the time it takes for the saw chain to

stop after cluch actuator* is released.

Hold tool by insulated gripping surfaces when performing

an operation where the cutting tool may contact hidden

wiring or its own cord. Contact with a “live” wire will also

make exposed metal parts of the tool “live” and shock the

operator.

Always use saw chains with correct size and shape. Saw

chains that do not match the mounting hardware (blade) of the

saw chain could get stuck or run out of the blade.

E468EN_05.DOC Safety 5

Maintain firm grip with both hands on the saw and

position your body and arm to allow you to resist

KICKBACK forces. KICKBACK forces can be controlled by

the operator, if proper precautionare taken.

When the saw chain is binding, or when interrupting a cut

for any reason, release the clutch actuator and hold the

saw motionless in the material until the saw chain comes

to a complete stop. Never attempt to remove the saw from

the work or pull the saw backward while the saw chain is

in motion or KICKBACK may occur . Investigate and take

corrective actions to eliminate the cause of saw chain binding.

When restarting the saw in the workpiece, center the saw

chain in the kerf and check that the saw schain teeth are

not engaged into the material. If saw chain is binding, it may

walk up or KICKBACK from the workpiece as the saw is

restarted.

Never use damaged saw chain and /or blade.

6Description E468EN_05.DOC

2. Description

234

15 14 13

1 Chainsaw chain switch

2 Sliding handle

3 Pushbutton

4 Lever scale

5 Motor on/off switch

(not visible)

6 Cutter lever handle

7 Cutter switch

8 Base plate

9 Protective cover

10 Shavings brush

11 Chainsaw

12 Cutter

13 Marking for front and reverse

side of cutter

14 Base plate scale

15 Vacuum cleaner suction

connection piece

16 Cutter insertion position marking

in the base plate

17 Wearing plate

18 Gear box

19 Oil tank lid

20 Oil level display

21 Motor

22 Speed controller

23 Guide notch for guide rail

24 Slide rails

2.1 Correct use

The TRUMPF Panel Cutter TPC 150-2 is an electrically operated

portable machine:

· For commercial use in industry and trade.

· For slitting panels with metal outer shells and rigid expanded

polyurethane insulation (roof and wall panels).

· For simple piercing in solid material for the manufacture of

angular cutouts.

· For cutting along a scribed line.

· For cutting using a guide rail.

Warning

Danger of injury or damage to health!

Ø Use the machine only for the tasks and materials described in

"Correct use".

Ø Do not cut material which contains asbestos.

Fig. 28492

E468EN_05.DOC Description 7

2.2 Technical data

Other countries USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Current 6.5 A 11 A 11 A 11 A

Working speed 4 m/min 3 m/min 3 m/min 3 m/min

(9.8 ft/min)

Nominal power

consumption

1400 W 1200 W 1140 W 1200 W

No load speed

2100/min 1860/min 1860/min 1860/min

Cutting track

width

4 mm 4 mm 4 mm 4 mm

(0.157 in)

Weight (without

cable)

10.4 kg 10.4 kg 10.4 kg 10.4 kg

Protective

insulation

Class II Class II Class II Class II

Technical data

Other countries USA

Permitted material

thicknesses

Permitted material

thicknesses

Single material

thickness for steel of

max. 400 N/mm²

With polyurethane foam

insulation

Cutter 80

Cutter 150

0.9 mm

80 mm

150 mm

0.9 mm (0.035 in)

80 mm (3.15 in)

150 mm (6 in)

Cutting edge types and permitted material thicknesses

Other countries USA

Smallest cut-out area Smallest cut-out area

Cutter 80

Cutter 150

260 mm

340 mm

260 mm (10.25 in)

340 mm (13.5 in)

Smallest areas to be cut out

Table 1

Table 2

Table 3

8Tool assembly E468EN_05.DOC

Noise and vibration Measured values as stated in EN 60745

While idling While working

A-weighted sound

pressure level Typically 86 dB (A) Typically 109 dB (A)

A-weighted acoustic

power level Typically 97 dB (A) Typically 120 dB (A)

Hand-arm vibration Typically less than or

equal to 2.5 m/s²

Typically less than or

equal to 8 m/s²

Measured values for noise and vibration

3. Tool assembly

Danger

Lethal danger due to electric shock!

Ø When carrying out a tool change, and above all, when

carrying out maintenance work on the appliance, pull the plug

out of the socket.

Caution

Damage to property!

Wear and terminal damage to the chain and the cutter, tool

failure.

Ø Do not tension the chain too tightly (see step 6).

Ø Always note the tooth direction when inserting the chain.

Ø Do not operate the chainsaw chain without lubricant

(see Table. 6, p. 22).

Caution

Damage to property due to incorrect use of tools!

Reduction of service life of tools.

Ø Use the correct tools as outlined in the following table,

depending on the application.

Panel thickness (outer sheet + foam insulation)

Chainsaw chain 80

with cutter 80

max. 80 mm

Chainsaw chain 150

with cutter 150

max. 150 mm

Both the chainsaw chains and the cutters are designed for

processing panels with outer sheets with a tensile strength of up to

400 N/mm² and a thickness of up to 0.9 mm. With the foam

insulation, a panel of thickness up to 80 mm or 150 mm can be

machined.

Table. 4

Selecting the chain and

cutter

Table 5

E468EN_05.DOC Tool assembly 9

Note

If the structure of the panels to be processed differs from the above

specifications - with thicker outer sheets or higher tensile strength,

or if other insulation materials have been used - a reduction in the

service life of the chain and the cutter must be taken into account.

6 (2X)

1 Chain wheel

2 Chain

3 Cutter

4 Chain tensioner

5 Protective cover

6 Hexagonal screws (2x)

Tool changes

1. Loosen and remove the hexagonal screws (6) using a

combination wrench (delivered with the original accessories).

2. Remove the protective cover (5).

3. Move the cutter (3) by turning the chain tensioner (4) in the

direction of the chain wheel (1).

Fig. 29085

10 Tool assembly E468EN_05.DOC

4. Lift the chainsaw chain (2) with the cutter (3) out of the chain

wheel (1).

6 (2X)

1 Chain wheel

2 Chain

3 Cutter

5 Protective cover

6 Hexagonal screws (2x)

5. Insert the new chain into the cutter and the chain wheel. While

doing so, be aware of the direction of the chain (arrow on the

chain wheel).

6. Move the cutter by turning the chain tensioner. Tension the

chainsaw chain until it can be lifted approx. 3 mm from the

cutter (measuring point in the center of the cutter).

3 mm

Correct chain tension

Fig. 29086

Fig. 29026

E468EN_05.DOC Operation 11

7. Attach the protective cover.

8. Screw the protective cover tight with the two hexagonal screws

(6).

Ø Remove any slightly uneven surfaces on the cutter (= burr)

with a dressing stone.

The oil channel must be unblocked.

1 Oil channel

Caution

Damage to the machine!

A blocked oil channel can lead to increased wear or to a

break in the chainsaw chain.

Ø Clean the oil channel regularly.

4. Operation

Caution

Damage to property possible due to too-high network

voltage!

Damage to the motor.

Ø Check the power supply. The power supply must correspond

to the specifications on the machine type plate.

Removing burr

from the cutter

Checking oil channel

Fig. 31844

12 Operation E468EN_05.DOC

Caution

Danger of injury due to incorrect handling!

Ø When working with the machine, always ensure that it is

positioned securely.

Ø Never touch the tool while the machine is running.

Ø Always guide the machine away from the body while working.

Ø There must be no obstacles either above or below the cutting

path.

Ø Do not work above your head with the appliance.

Ø The appliance should only be operated with the protective cover.

Work is performed with two-hand operation for all machine positions.

Two-hand operation

When operating the machine ensure that the machine is held with

both hands in such a way that both hands are kept away from the

area being machined.

The appliance may switch off prematurely when affected by electro-

magnetic disruptions. The appliance will resume operation once the

faults have been cleared.

If the motor temperature is too high, the motor will switch off. The

red indicator lamp (LED) on the motor will light up .Switch off the

appliance and allow it to cool down.

The appliance can be operated again normally after it has cooled

down.

Two-hand operation

Fig. 29041

Electromagnetic interference

Motor overload protection

E468EN_05.DOC Operation 13

Checking the tool

Caution

Damage to property due to blunt tools!

Overloading of the appliance.

Ø Check tools hourly for wear. Sharp chainsaw chains ensure

high quality cutting and protect the device. Replace the chain

when needed.

Ø Check whether both tools, the chain and the cutter, have been

mounted correctly.

14 Operation E468EN_05.DOC

Working with the Panel Cutter

1 Motor

2 Pushbutton

3 Motor on/off switch

4 Chainsaw chain

5 Chainsaw chain switch

6 Panel

7 Guide rail

8 Speed controller

1. Push the on/off switch (3) on the motor (1) towards the front.

The motor is running and the chain (4) is stationary.

2. Set the speed controller (8) to level 6.

Level 6 is the highest speed level.

3. First press the pushbutton (2) then the switch (5).

The chain (4) starts running.

Caution

Damage to property!

Wear and terminal damage to the chainsaw chain and the

cutter, tool failure.

Ø Do not operate the chainsaw chain without lubrication.

Ø Avoid collisions while working. Do not cut into nails, screws

etc.

Switching on the Panel Cutter

Fig. 28495

E468EN_05.DOC Operation 15

1. Push on/off switch (see Fig. 28495, p. 14), (3) on the motor (1)

towards the front.

The motor is running and the chainsaw chain (4) is stationary.

2. First press the pushbutton (2) then the switch (5).

The chain (4) starts running.

3. Hold the pushbutton (2) down for approx. 30 seconds until oil

sprays away from the chain.

1. Only move the machine towards the workpiece when full speed

has been reached.

The machine is fitted with an electric starting current limiter. It

is therefore necessary to ensure that the machine is not moved

towards the workpiece until it has been switched on and has

reached full speed.

2. Pierce the material.

A return stroke occurs when placing the running tool on the

panel when piercing the full panel.

3. Cut the material.

The chain tension must be regularly checked during cutting.

Tip

During cutting, the chainsaw chain is continuously lubricated

using the fully automated lubricating device. In general, the

lubricating oil is sufficient for a cutting length of approx. 150 m.

If the oil level indicator is located in the center of the inspection

glass, (see Fig. 28506, p. 22) the lubricating oil will last for a

cutting length of approx. 50 m.

Note

If the chain jams during cutting, switch off the motor (see

Fig. 28495, p. 14) (3), withdraw the machine and restart.

1. Release the switch (5) (see Fig. 28495, p. 14).

The chainsaw chain (4) stops immediately.

2. Move the on/off switch (3) on the motor (1) towards the rear.

The motor is stopped.

3. Swivel cutter inwards.

Cutter is in parking position and thus protected from conta-

mination and damage.

4. Place the appliance so that the base plate lies evenly on the

panel (6) or the guide rail (7).

Starting up integrated

lubrication

Working with the Panel

Cutter

Checking the chain tension

and oil level

Switching off Panel Cutter

16 Operation E468EN_05.DOC

Machine positions

For the main machine position, the machine lies with the base

plate flat on the material with the cutter pointing downwards in a

vertical position. Cutting in the main machine position creates a

vertical cut.

Main machine position

The four markings on the side of the base plate indicate the front

and back sides of the cutter in the main machine position and the

insertion positions of the two cutters, 80 and 150.

1 2 3 4

1 Position of insertion in the

base plate, cutter 150

2 Position of insertion in the

base plate, cutter 80

3 Back side of cutter

4 Front side of cutter

Markings on the base plate

Main machine position

Fig. 28497

Base plate markings

Fig. 28498

E468EN_05.DOC Operation 17

The colored scales provide information about the current depth of

the cutter and the position of the front side of the cutter.

1 2

1 Cutter scale 150 2 Cutter scale 80

Scales: cutter depth and cutter position

The information on the scales can be used to read off the insertion

depth (see Fig. 28500) and the position of the front side of the

cutter (see Fig. 28501) separately for each cutter.

1 Insertion depth in mm

Reading off the cutter insertion depth

Scales

Fig. 28499

Information on the scales

Fig. 28500

18 Operation E468EN_05.DOC

1 Scale 2 Position of the front side of the

cutter

Reading off the position of the front side of the cutter

Guide rails

Using the guide rails helps you to:

· Achieve a clean, straight cut.

· Guide the machine better.

· Process roof panels (trapezoid) easily.

· Protect the surface of the panels. Scratch-free processing of

the panels is possible.

Fig. 28501

Using the guide rails

(optional)

E468EN_05.DOC Operation 19

The guide rail (4), together with the guide notch (3) in the machine

base plate, ensures straight machine guidance.

1 Panel

2 Machine base plate

3 Guide notch in the machine

base plate

4 Guide rail

Machine with guide rail

1. Place the guide rail (4) onto the work surface. The guide rail

does not need to be fastened when being used on a horizontal

plane. The lower side is self-holding.

Note

To extend the guide rail, join together two individual guide rails

using connectors.

2. Place the machine base plate (2) with the guide notch (3) onto

the guide rail (4).

Tip

When working without a guide rail, a scribed line can be helpful

when cutting straight cuts.

The distance between the cutter and the base plate edge is 50 mm.

This distance can be utilized when cutting along a scribed line.

Working with the guide rail

Fig. 29055

20 Operation E468EN_05.DOC

1 Scribed line 2 Cut

Straight cut with scribed line

Wearing plate and slide rails

The wearing plate (1) on the lower side of the machine base plate

(2) ensures high quality of cut and protects the machine workplate

during processing.

To avoid scratches when processing panels, the lower side of the

machine base plate has been fitted with 3 plastic slide rails (3).

2 31

1 Wearing plate

2 Base plate, lower side

3 Three slide rails

Lower side of the tool base plate with wearing plate

and slide rails

Fig. 30548

Fig. 28503

Page is loading ...

Trumpf TPC 150-2 User manual

Trumpf TPC 150-2 User manual

Trumpf TPC 150-2 User manual

Related papers

Other documents