ALLIANCE LSR5025_MCX_CONTROL Programming Manual

Type
Programming Manual
Programming
Cylinder Ironers
320, 502, 807 mm Diameter
Refer to Page 4 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com Part No. D1609ENR8
December 2023
Table of Contents
Model Identification............................................................................... 4
Safety Precautions.................................................................................. 9
Safety Precautions.......................................................................................... 9
Machine Symbols........................................................................................... 9
System Menu........................................................................................ 10
General........................................................................................................ 10
Accessing Menus..........................................................................................10
Navigation Menu.......................................................................................... 10
Item Activation......................................................................................... 10
Item Value Change.................................................................................... 10
Item Value Change Confirmation................................................................ 11
Exiting the Menu.......................................................................................11
Confirmation of Carried-Out Changes......................................................... 11
Structure Menu.............................................................................................12
Overview of Menus................................................................................... 13
Config - Configuration Menu..................................................................... 13
Install - The Installation Menu....................................................................18
Service - The Service and Diagnostic Menu................................................. 18
Diagnostic Screen..................................................................................22
General........................................................................................................ 22
Error Indication................................................................................... 27
Error Messages.............................................................................................27
List of Error Messages...................................................................................27
Description of Error Messages....................................................................... 29
Motor Overload............................................................................................ 36
Programmer Circuit Boards........................................................................... 36
Instructions for Replacing the Programmer Boards...........................................37
Instructions for Installing New Software......................................................... 37
Overview of Adjustable Parameters...................................................... 38
Cylinder Ironer with 320mm Cylinder Diameter ............................................. 38
Cylinder Ironer with 502mm Cylinder Diameter.............................................. 39
Cylinder Ironer with 502mm Cylinder Diameter and length folding...................40
Cylinder Ironer with 807mm Cylinder Diameter.............................................. 40
© Copyright 2023, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed
written consent of the publisher.
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DO NOT COPY or TRANSMIT
3 Part No. D1609ENR8
Model Identification
Information in this manual is applicable to the following models:
FCI032166U FCS2000/500_LPGGAS_MCX_CON-
TROL
FCUF3200/500_ELECTRIC_MCX_CON-
TROL
FCI032208U FCS2000/500_STEAM_MCX_CON-
TROL
FCUF3200/500_GAS_MCX_CONTROL
FCI050160U_MCX_CONTROL FCS2080/320_ELECTRIC FCUF3200/500_LPGGAS_MCX_CON-
TROL
FCI050200U_MCX_CONTROL FCS2080/320_GAS FCUF3200/500_STEAM_MCX_CON-
TROL
FCI050260U_MCX_CONTROL FCS2000/500_LPGGAS_MCX_CON-
TROL
FCUF50200U_MCX_CONTROL
FCI050320U_MCX_CONTROL FCS2000/500_STEAM_MCX_CON-
TROL
FCUF50260U_MCX_CONTROL
FCI080318U FCS2080/320_ELECTRIC FCUF50320U_MCX_CONTROL
FCI1600/500_ELECTRIC_MCX_CON-
TROL
FCS2080/320_GAS FCUF80318U
FCI1600/500_GAS_MCX_CONTROL FCS2080/320_LPGGAS FCUFF3186/800_ELECTRIC
FCI1600/500_LPGGAS_MCX_CON-
TROL
FCS2600/500_ELECTRIC_MCX_CON-
TROL
FCUFF3186/800_GAS
FCI1600/500_STEAM_MCX_CONTROL FCS2600/500_GAS_MCX_CONTROL FCUFF3186/800_LPGGAS
FCI1664/320_ELECTRIC FCS2600/500_LPGGAS_MCX_CON-
TROL
FCUFF3186/800_STEAM
FCI1664/320_GAS FCS2600/500_STEAM_MCX_CON-
TROL
FCUR2000/500_ELEC-
TRIC_MCX_CONTROL
FCI1664/320_LPGGAS FCS302208U FCUR2000/500_GAS_MCX_CONTROL
FCI2000/500_ELECTRIC_MCX_CON-
TROL
FCS3186/800_ELECTRIC FCUR2000/500_LPGGAS_MCX_CON-
TROL
FCI2000/500_GAS_MCX_CONTROL FCS3186/800_GAS FCUR2000/500_STEAM_MCX_CON-
TROL
FCI2000/500_LPGGAS_MCX_CON-
TROL
FCS3186/800_LPGGAS FCUR2600/500_ELEC-
TRIC_MCX_CONTROL
FCI2000/500_STEAM_MCX_CONTROL FCS3186/800_STEAM FCUR2600/500_GAS_MCX_CONTROL
FCI2080/320_ELECTRIC FCS3200/500_ELECTRIC_MCX_CON-
TROL
FCUR2600/500_LPGGAS_MCX_CON-
TROL
FCI2080/320_GAS FCS3200/500_GAS_MCX_CONTROL FCUR2600/500_STEAM_MCX_CON-
TROL
FCI2080/320_LPGGAS FCS3200/500_LPGGAS_MCX_CON-
TROL
FCUR3186/800_ELECTRIC
Table continues...
Model Identification
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DO NOT COPY or TRANSMIT
4 Part No. D1609ENR8
FCI2600/500_ELECTRIC_MCX_CON-
TROL
FCS3200/500_STEAM_MCX_CON-
TROL
FCUR3186/800_GAS
FCI2600/500_GAS_MCX_CONTROL FCSF2000/500_ELECTRIC_MCX_CON-
TROL
FCUR3186/800_LPGGAS
FCI2600/500_LPGGAS_MCX_CON-
TROL
FCSF2000/500_GAS_MCX_CONTROL FCUR3186/800_STEAM
FCI2600/500_STEAM_MCX_CONTROL FCSF2000/500_LPGGAS_MCX_CON-
TROL
FCUR3200/500_ELEC-
TRIC_MCX_CONTROL
FCI3186/800_ELECTRIC FCSF2000/500_STEAM_MCX_CON-
TROL
FCUR3200/500_GAS_MCX_CONTROL
FCI3186/800_GAS FCSF2600/500_ELECTRIC_MCX_CON-
TROL
FCUR3200/500_LPGGAS_MCX_CON-
TROL
FCI3186/800_LPGGAS FCSF2600/500_GAS_MCX_CONTROL FCUR3200/500_STEAM_MCX_CON-
TROL
FCI3186/800_STEAM FCSF2600/500_LPGGAS_MCX_CON-
TROL
FCUR50200U_MCX_CONTROL
FCI3200/500_ELECTRIC_MCX_CON-
TROL
FCSF2600/500_STEAM_MCX_CON-
TROL
FCUR50260U_MCX_CONTROL
FCI3200/500_GAS_MCX_CONTROL FCSF3186/800_ELECTRIC FCUR50320U_MCX_CONTROL
FCI3200/500_LPGGAS_MCX_CON-
TROL
FCSF3186/800_GAS FCUR80318U
FCI3200/500_STEAM_MCX_CONTROL FCSF3186/800_LPGGAS FCUX80318U
FCIF2000/500_ELECTRIC_MCX_CON-
TROL
FCSF3186/800_STEAM FCUZ80318U
FCIF2000/500_GAS_MCX_CONTROL FCSF3200/500_ELECTRIC_MCX_CON-
TROL
I33-160
FCIF2000/500_LPGGAS_MCX_CON-
TROL
FCSF3200/500_GAS_MCX_CONTROL I33-200
FCIF2000/500_STEAM_MCX_CON-
TROL
FCSF3200/500_LPGGAS_MCX_CON-
TROL
I50-160_MCX_CONTROL
FCIF2600/500_ELECTRIC_MCX_CON-
TROL
FCSF3200/500_STEAM_MCX_CON-
TROL
I50-200_MCX_CONTROL
FCIF2600/500_GAS_MCX_CONTROL FCSF50200U_MCX_CONTROL I50-250_MCX_CONTROL
FCIF2600/500_LPGGAS_MCX_CON-
TROL
FCSF50260U_MCX_CONTROL I50-320_MCX_CONTROL
FCIF2600/500_STEAM_MCX_CON-
TROL
FCSF50320U_MCX_CONTROL I80-320
FCIF3186/800_ELECTRIC FCSF80318U IF50-200_MCX_CONTROL
FCIF3186/800_GAS FCSFF3186/800_ELECTRIC IF50-250_MCX_CONTROL
FCIF3186/800_LPGGAS FCSFF3186/800_GAS IF50-320_MCX_CONTROL
Table continues...
Model Identification
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DO NOT COPY or TRANSMIT
5 Part No. D1609ENR8
FCIF3186/800_STEAM FCSFF3186/800_LPGGAS IF80-320
FCIF3200/500_ELECTRIC_MCX_CON-
TROL
FCSFF3186/800_STEAM IFF80-320
FCIF3200/500_GAS_MCX_CONTROL FCSR2000/500_ELECTRIC_MCX_CON-
TROL
IR50-200_MCX_CONTROL
FCIF3200/500_LPGGAS_MCX_CON-
TROL
FCSR2000/500_GAS_MCX_CONTROL IR50-250_MCX_CONTROL
FCIF3200/500_STEAM_MCX_CON-
TROL
FCSR2000/500_LPGGAS_MCX_CON-
TROL
IR50-320_MCX_CONTROL
FCIF50200U_MCX_CONTROL FCSR2000/500_STEAM_MCX_CON-
TROL
IR80-320
FCIF50260U_MCX_CONTROL FCSR2600/500_ELECTRIC_MCX_CON-
TROL
LSR3316
FCIF50320U_MCX_CONTROL FCSR2600/500_GAS_MCX_CONTROL LSR3320
FCIF80318U FCSR2600/500_LPGGAS_MCX_CON-
TROL
LSR5016_MCX_CONTROL
FCIFF3186/800_ELECTRIC FCSR2600/500_STEAM_MCX_CON-
TROL
LSR5020_MCX_CONTROL
FCIFF3186/800_GAS FCSR3186/800_ELECTRIC LSR5025_MCX_CONTROL
FCIFF3186/800_LPGGAS FCSR3186/800_GAS LSR5032_MCX_CONTROL
FCIFF3186/800_STEAM FCSR3186/800_LPGGAS LSR8032
FCIR2000/500_ELECTRIC_MCX_CON-
TROL
FCSR3186/800_STEAM LSRA8032
FCIR2000/500_GAS_MCX_CONTROL FCSR3200/500_ELECTRIC_MCX_CON-
TROL
LSREP8032
FCIR2000/500_LPGGAS_MCX_CON-
TROL
FCSR3200/500_GAS_MCX_CONTROL LSRP8032
FCIR2000/500_STEAM_MCX_CON-
TROL
FCSR3200/500_LPGGAS_MCX_CON-
TROL
50250CIC
FCIR2600/500_ELECTRIC_MCX_CON-
TROL
FCSR3200/500_STEAM_MCX_CON-
TROL
50320CIC
FCIR2600/500_GAS_MCX_CONTROL FCSR50200U_MCX_CONTROL 50250CUC
FCIR2600/500_LPGGAS_MCX_CON-
TROL
FCSR50260U_MCX_CONTROL 50320CUC
FCIR2600/500_STEAM_MCX_CON-
TROL
FCSR50320U_MCX_CONTROL 50250CSC
FCIR3186/800_ELECTRIC FCSR80318U 50320CSC
FCIR3186/800_GAS FCSX80318U 50250CPC
FCIR3186/800_LPGGAS FCSZ80318U 50320CPC
FCIR3186/800_STEAM FCU032166U 50250CLC
Table continues...
Model Identification
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DO NOT COPY or TRANSMIT
6 Part No. D1609ENR8
FCIR3200/500_ELECTRIC_MCX_CON-
TROL
FCU032208U 50320CLC
FCIR3200/500_GAS_MCX_CONTROL FCU050160U_MCX_CONTROL 50250CIN
FCIR3200/500_LPGGAS_MCX_CON-
TROL
FCU050200U_MCX_CONTROL 50320CIN
FCIR3200/500_STEAM_MCX_CON-
TROL
FCU050260U_MCX_CONTROL 50250CUN
FCIR50200U_MCX_CONTROL FCU050320U_MCX_CONTROL 50320CUN
FCIR50260U_MCX_CONTROL FCU080318U 50250CSN
FCIR50320U_MCX_CONTROL FCU1600/500_ELECTRIC_MCX_CON-
TROL
50320CSN
FCIR80318U FCU1600/500_GAS_MCX_CONTROL 50250CPN
FCIX80318U FCU1600/500_LPGGAS_MCX_CON-
TROL
50320CPN
FCIZ80318U FCU1600/500_STEAM_MCX_CON-
TROL
50250CLN
FCP050160U_MCX_CONTROL FCU1664/320_ELECTRIC 50320CLN
FCP050200U_MCX_CONTROL FCU1664/320_GAS 50-250C
FCP050260U_MCX_CONTROL FCU1664/320_LPGGAS 5025T
FCP050320U_MCX_CONTROL FCU2000/500_ELECTRIC_MCX_CON-
TROL
50-320C
FCPF50200U_MCX_CONTROL FCU2000/500_GAS_MCX_CONTRO 5032T
FCPF50260U_MCX_CONTROL FCU2000/500_LPGGAS_MCX_CONT CROSSFOLDER
FCPF50320U_MCX_CONTROL FCU2000/500_STEAM_MCX_CONT 50SXXXIC
FCPR50200U_MCX_CONTRO FCU2080/320_ELECTRIC 50SXXXIN
FCPR50260U_MCX_CONTROL FCU2080/320_GAS 50SXXXUC
FCPR50320U_MCX_CONTROL FCU2080/320_LPGGAS 50SXXXUN
FCS032166U FCU2600/500_ELECTRIC_MCX_CON-
TROL
50SXXXSC
FCS032208U FCU2600/500_GAS_MCX_CONTROL 50SXXXSN
FCS050160U_MCX_CONTROL FCU2600/500_LPGGAS_MCX_CON-
TROL
50SXXXPC
FCS050200U_MCX_CONTROL FCU2600/500_STEAM_MCX_CON-
TROL
50SXXXPN
FCS050260U_MCX_CONTROL FCU3186/800_ELECTRIC 50SXXXLC
FCS050320U_MCX_CONTROL FCU3186/800_GAS 50SXXXLN
FCS080318U FCU3186/800_LPGGAS 50-S
Table continues...
Model Identification
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DO NOT COPY or TRANSMIT
7 Part No. D1609ENR8
FCS1600/500_ELECTRIC_MCX_CON-
TROL
FCU3186/800_STEAM 50C
FCS1600/500_GAS_MCX_CONTROL FCU3200/500_ELECTRIC_MCX_CON-
TROL
50E
FCS1600/500_LPGGAS_MCX_CON-
TROL
FCU3200/500_GAS_MCX_CONTROL STACKER
FCS1600/500_STEAM_MCX_CON-
TROL
FCU3200/500_LPGGAS_MCX_CON-
TROL
FCUF3186/800_ELECTRIC
FCS1664/320_ELECTRIC FCU3200/500_STEAM_MCX_CON-
TROL
FCUF3186/800_GAS
FCS1664/320_GAS FCUF2000/500_ELECTRIC_MCX_CON-
TROL
FCUF3186/800_LPGGAS
FCS1664/320_LPGGAS FCUF2000/500_GAS_MCX_CONTROL FCUF3186/800_STEAM
FCS2000/500_ELECTRIC_MCX_CON-
TROL
FCUF2000/500_LPGGAS_MCX_CON-
TROL
FCS2000/500_GAS_MCX_CONTROL FCUF2000/500_STEAM_MCX_CON-
TROL
Model Identification
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DO NOT COPY or TRANSMIT
8 Part No. D1609ENR8
Safety Precautions
Safety Precautions
WARNING
BEFORE OPERATING A MACHINE CONTROLLED BY
AN ELECTRONIC PROGRAMMER, READ THIS MAN-
UAL. INCORRECT USE CAN RESULT IN SERIOUS IN-
JURIES OR DAMAGE TO THE MACHINE. IGNORING
INSTRUCTIONS CAN CAUSE INCORRECT MACHINE
FUNCTION, WHICH MAY RESULT IN INJURIES OR
MACHINE AND/OR LINEN DAMAGES.
C224
This English version is the original version of this manual.
Without this version, the instructions are incomplete. Before
installation, operating and maintenance of the machine, read
complete instructions thoroughly. Refer to the Installation/
Operation/Maintenance manual for further important instruc-
tions, as well. Follow these and keep the manuals accessible
for later use.
A machine must be installed by following the Installation/
Operation/Maintenance manual. Before the first machine
start, it must be initialized and tested by a qualified techni-
cian.
The electric service line must not be affected by other electri-
cal loading. A nominal voltage, if loaded or not must work in
the range ±10% with a maximum permanent frequency devia-
tion of 1% or a short-time one at 2% of a given frequency.
NOTE: Connecting or starting the machine at an in-
correct voltage can damage the programmer.
The machine must not be exposed to high humidity or ex-
treme high and low temperatures.
Do not tamper with the controls.
INSTRUCTIONS IN THIS MANUAL DO NOT COVER
ALL DANGEROUS SITUATIONS. IT IS UP TO THE USER
TO HANDLE THE MACHINE CAREFULLY.
The manufacturer has the right to change specifications in this
manual without prior notice. All the stated information is only
for informative purpose and must be considered as general. It
is not possible to present all the specific data of the device.
NOTE: Every circuit board has a serial number and
Board Code. Refer to Programmer Circuit Boards. The
model and serial number of the machine must be men-
tioned in all correspondence or inquiries addressed to
the distributor and/or manufacturer.
NOTE: The programmer uses "machine type" codes to
select the different programmable machine executions.
The model number on the machine doesn't indicate the
"machine type" but must be linked with the description
of the "machine type" letters.
Machine Symbols
Main switch
• Warning
Hot surfaces
Risk of contact with moving parts on the machine.
Safety Precautions
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9 Part No. D1609ENR8
System Menu
General
In order to facilitate the machine configuration and diagnos-
tics, the control software provides a menu system with config-
uration and diagnostic items.
Accessing Menus
NOTE: OPL Operated Machines: The menus are acces-
sible only when the machine is cooled-down to a safe
temperature and not operating.
NOTE: COIN Operated Machines: The menus are ac-
cessible only when the machine is cooled-down to a
safe temperature, not operating and without pre-paid
time.
NOTE: To enter the menus, use the following key se-
quence:
1. Press and hold the FUNCTION key.
2. Press and immediately release the STOP key.
3. Release the FUNCTION key (soon after the STOP key has
been released).
NOTE: The same key sequence is used to display the
Diagnostics screen when the machine is operating. Re-
fer to chapter General.
Navigation Menu
Use the “ UP ” and “ DOWN” keys to navigate in the menu.
These keys are used to select the preceding or following item
in the menu. The selected menu item is displayed in inverse
colours and an arrow symbol (fully coloured) is shown to the
left of the item, pointing to it. In case that the arrow is fully
coloured, the item can be activated by pressing the FUNC-
TION key. In case that just an outline of the arrow symbol is
shown, the selected item is only of informative nature and it is
not possible to activate it. Refer to Figure 1 .
Figure 1
Item Activation
If a symbol of three dots follows an item title, there is a sub-
menu available. This sub-menu opens as soon as you activate
the item. The symbol of three dots is also used to indicate ac-
tions; the execution of which must be confirmed. Other items'
values can be changed after they have been activated. This is
indicated by a flashing angular arrow symbol displayed to the
left of the particular item. Refer to Figure 2 .
Figure 2
Item Value Change
List-type items (refer to Figure 2 )
Most modifiable items are of a list type. To change the value
of such activated item, use the “ UP ” and “ DOWN ” keys. If
you hold the key, the value will change faster.
To select an item value, press the FUNCTION key. This can-
cels the item's activation state and the selected value is as-
signed to it.
Number-type items (refer to Figure 3 )
To change values of items which consist of many digits (such
as access code, time, date etc.), enter the new value one digit
at a time.
When you select such item, an underscore symbol starts flash-
ing underneath the rightmost digit. This digit can now be
modified. The value of this digit can be increased by pressing
the FUNCTION key. When the value is "9" and you press the
FUNCTION key, the value changes to "0".
The “ UP ” and “ DOWN ” keys serve the purpose of moving
to the next or previous digit.
When all digits of the required value have been set, press the
START key, which finishes the item activation and assigns it
the entered value.
System Menu
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10 Part No. D1609ENR8
Figure 3
Item Value Change Confirmation
Certain vital menu items must be confirmed before their value
is changed. Refer to Figure 4 .
Figure 4
To confirm, activate the item in question by pressing the
FUNCTION key. Then press “ Yes ” for confirmation of the
required action. You can also select “ No ” to cancel the con-
firmation. Press the FUNCTION key again to close the con-
firmation dialogue. The required action or change is executed
as confirmed.
Exiting the Menu
To exit a menu or sub-menu, always use the last item of the
menu - the EXIT key. Refer to Figure 5 .
Figure 5
If you activate this item, the previously displayed higher-up
menu is shown. In case that this item is activated in the main
menu, the original operating screen is displayed.
In order to quickly exit the current menu and move one level
higher, use the STOP button.
Confirmation of Carried-Out Changes
In case changes have been selected (in the configuration
items) which must be saved before the menu can be exited, an
inquiry is displayed which asks if you want to save these
changes. The changes will not be saved unless you select op-
tion “Yes”. Selecting "no" will restore original values of con-
figuration items. Refer to Figure 6 .
Figure 6
System Menu
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11 Part No. D1609ENR8
Structure Menu
Structure Menu
FWF44R1
Figure 7
System Menu
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DO NOT COPY or TRANSMIT
12 Part No. D1609ENR8
Overview of Menus
When you enter the menus, the following main menu selec-
tions are displayed:
CONFIG – Configuration menu (items are password pro-
tected)
INSTALL – Installation menu
SERVICE – Service and Diagnostic menu
Config - Configuration Menu
The configuration menu is password protected. The default
password is "321".
Machine
Machine Type Configuration; list-type menu with the follow-
ing possible values:
I80 (default value) – machine with cylinder diameter
807mm
I80R – machine with cylinder diameter 807mm with
front / rear delivery
I80F – machine with cylinder diameter 807mm with
length folding
I80FCS - machine with cylinder diameter 807mm and
with a lengthwise and crosswise folding device
I50 – machine with cylinder diameter 502mm
IR50 - machine with cylinder diameter 502mm with
front / rear delivery
IF50 - machine with cylinder diameter 502 mm with
lenght folding
I33 – machine with cylinder diameter 320mm
To carry out a machine-type change, a confirmation is re-
quired. The confirmation changes the machine type, as well as
certain configuration items. They are changed to correspond
to the default values of the particular selected machine. In or-
der to ensure correct function of the machine, the item values
must be verified and reset (if necessary), so that their values
correspond to the real machine type. It applies to the follow-
ing items:
InvType in the FrqInv menu
Heating
Type
TblDist in the Folding menu
TcorL %
TcorM %
TcotR %
Width
Machine Inserting Width Configuration; list-type item with
the following possible values:
320mm Machines:
160 mm (default value)
200 mm
502mm Machines:
160 mm (default value)
200 mm
250 mm
320 mm
NOTE: This item is only displayed for 320mm and
502mm machines.
ResDef...
After the confirmation, the main configuration items are
changed to the default values. This will only happen if the fol-
lowing instances apply:
Machine configuration has not been performed.
The configuration has not been saved correctly.
The number of configuration items has changed (due to a
software update).
The previous configuration is therefore invalid for the new
software version (error 35 is generated).
If none of the above situations occurred (i.e. if the configura-
tion items have been set in a correct manner) this item is not
displayed at all. Once this item is selected and confirmed, the
default type of machine is set up which does not have to cor-
respond with the physical machine type any longer.
It is then necessary to perform complete machine configura-
tion (select all configuration items) so that they correspond to
the actual type of machine.
Heating
Heating Type Configuration; list-type item with the following
possible values:
Ele (default value) - Electric heating
Gas - Gas heating
Steam - Steam heating
Thyst
Heating type configuration, list-type item with the following
values:
5 (default value) - gas heating (Gas)
15 (default value) - electric heating (Ele)
4 - 25
Here you can set the thermal hysteresis (value is in degrees
centigrade (°F [°C] )). This value is used for the system of au-
tomatic ironing stop (in the automatic cool-down mode); it
sets the temperature drop under the ironing cylinder tempera-
ture (176°F [80°C] ) at which the machine stops operating.
• Explanation:
If the Thyst value is set to 4 (for example), then, with the
system of automatic ironing stop activated (machine
switches into cool-down mode), the machine stops operat-
ing at the temperature of 169°F [76°C] .
System Menu
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DO NOT COPY or TRANSMIT
13 Part No. D1609ENR8
It may happen, that when the machine is stopped at this
temperature, the machine temperature then temporarily
reaches a value higher than 176°F [80°C] , which subse-
quently leads to the "overheated ironing cylinder error"
being displayed (if the machine is not operating). Refer to
Description of Error Messages (Error 3).
If this is the case, it is necessary to increase the Thyst pa-
rameter, so that such error is avoided.
Type
Machine Control Type Configuration; list-type item with the
following possible values:
OPL (default value) - On-premise laundry
Coin – for coin versions of 320mm and 502mm diameter
machines.
Pedal
Pedal Function Configuration; list-type item with the follow-
ing possible values:
No (default value); the machine is not equipped with a
pedal and its function will be disabled.
Yes; – the machine is equipped with a pedal and its func-
tion will be enabled. For more information on the pedal
function, refer to the Installation/Operation/Maintenance
manual.
NOTE: This item is displayed for 320mm and 502mm
machines only without length folding.
InpExt
Configuration of auxiliary device type; list-type item with the
following possible values:
None (default value) – the machine is not equipped with
a pedal and its function will be disabled.
Pedal – the machine is equipped with a pedal and its func-
tion will be enabled. For more information on the pedal
function, refer to the Installation/Operation/Maintenance
manual
Feeder – the machine is equipped with a feeder (a device
for automatic linen feeding) and its function will be ena-
bled. For more information on this function, refer to the
Installation/Operation/Maintenance manual - available on-
ly on machines with cylinder 807mm.
NOTE: This item is displayed for machines with cylin-
der width 807mm only and for machine with cylinder
502mm with length folding. - Models Starting Serial no.
520IF000328, 525IF000341MZ, 532IF000438MY. For
I80FCS machines, the Feeder option is pre-set as the
default value and it cannot be changed.
FrqInv…
Access to the configuration menu of the frequency inverter
InvType
Main drive frequency inverter configuration; list-type item
with the following possible values:
D720S (default value) – for 807mm machines and
502mm machines with length folding - Models Starting
Serial no. 520IF000328, 525IF000341MZ,
532IF000438MY
D740 – for 807mm machines only.
Danfo – for machines 320mm and 502mm without length
folding only this value – Danfoss VLT Micro Drive inver-
ter
LdParM…
This item is displayed for Mitsubishi frequency inverters only,
i.e. for 807mm diameter machines type and 502mm diameter
machines with length folding - Models Starting Serial no.
520IF000328, 525IF000341MZ, 532IF000438MY
When this item is confirmed, the loading of main drive fre-
quency inverter parameters is activated.
The upper line shows the loading progression of individual
parameters. Refer to Figure 8 the lower line shows the param-
eters' verification progression.
Figure 8
NOTE: This function is unavailable for machines
320mm and 502mm.
LdParO…
This item is displayed for Mitsubishi frequency inverters only,
i.e. for the I80 (807mm) machine type and 502mm diameter
machines with length folding -Models Starting Serial no.
520IF000328, 525IF000341MZ, 532IF000438MY
When this item is confirmed, the loading of parameters of the
frequency invertor of the reverse-run outcoming conveyor
drive is activated.
The upper line shows the progression of individual parame-
ters' loading, the lower line the progression of the parameters'
verification.
NOTE: This function is unavailable for machines
320mm and 502mm.
System Menu
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DO NOT COPY or TRANSMIT
14 Part No. D1609ENR8
LStPrg…
When this item is confirmed, the parameters of all ironing
programs are set to default values:
For 807mm Diameter Machines
Pro-
gram
number
Temper-
ature °F
[°C]
Speed
[m /min]
Pro-
gram
number
Temper-
ature °F
[°C]
Speed
[m /min]
1248°F
[120°C]
311 320°F
[160°C]
3
2248°F
[120°C]
612 320°F
[160°C]
6
3248°F
[120°C]
913 320°F
[160°C]
9
4248°F
[120°C]
12 14 320°F
[160°C]
12
5248°F
[120°C]
15 15 320°F
[160°C]
15
6284°F
[140°C]
316 338°F
[170°C]
3
7284°F
[140°C]
617 338°F
[170°C]
6
8284°F
[140°C]
918 338°F
[170°C]
9
9284°F
[140°C]
12 19 338°F
[170°C]
12
10 284°F
[140°C]
15 20 338°F
[170°C]
15
Table 1
For 320mm and 502mm Diameter Machines
Pro-
gram
number
Temper-
ature °F
[°C]
Speed
[m /min]
Pro-
gram
number
Temper-
ature °F
[°C]
Speed
[m /min]
132°F
[0°C]
311 320°F
[160°C]
2
2248°F
[120°C]
212 320°F
[160°C]
4
3248°F
[120°C]
613 320°F
[160°C]
6
4248°F
[120°C]
714 320°F
[160°C]
7
Table 2  continues...
For 320mm and 502mm Diameter Machines
5248°F
[120°C]
815 320°F
[160°C]
8
6284°F
[140°C]
216 338°F
[170°C]
2
7284°F
[140°C]
417 338°F
[170°C]
4
8284°F
[140°C]
618 338°F
[170°C]
6
9284°F
[140°C]
719 338°F
[170°C]
7
10 284°F
[140°C]
820 338°F
[170°C]
8
Table 2
For 320mm machines, only the first default value of program
1 applies, because with this type of machine, the program
number cannot be changed and it is set to number 1 by de-
fault. This means that the speed is set to the value of 3 and
temperature to 32°F [0°C] by default.
For all machine types, it is possible to set and save different
values for each program (for 320mm diameter machines this
is only valid for Program 1). These will then remain saved in
the memory. If this function is later selected again, the values
are changed to these default values, and all the values
changed and saved by the user are rewritten by these default
values.
ClDeliv
Parameter for displaying the selection of direction of the linen
output from the machine (applies to I50F machines). It is a
list-type item with the following values:
• Yes
• No
When "No" is selected, the linen comes out from the front output
by default, the screen for selecting the direction of the linen out-
put from the machine is not shown which means that the direc-
tion cannot be changed in this case.To display sub-menu with
lengthwise folding configuration options. Available for machines
equipped with lengthwise folding device only.
OutSpd%
Configuration of the percentage value of the output speed rec-
tification. It is a list-type item with the values in the range:
80 - 100
Default value: 85
OutSpU%
System Menu
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15 Part No. D1609ENR8
Configuration of the percentage value of the output speed in-
crease. It is a list-type item with the values in the range:
100 - 170
Default value: 170
The increased output speed is applicable only to the beginning
of the folding process and the outgoing transport of the folded
linen.
FldRdct
Configuration of function allowing a gradual decrease of the
fold length. It is a list-type item with the values in the range:
0 - 20
Default value: 0
TblDist
Configuration of the output table distance. It is a list-type item
with the values in the range:
150 - 300 for 807mm machines (Default value: 235)
300 - 500 for 320mm and 502mm machines (Default
value: 160)
The output table distance is set up in mm. It influences the
alignment of the front section of linen with the subsequent
folds.
Bal60Hz
Rectification configuration for timing of fold-edge ironing
cylinders at 60Hz power supply frequency. It is a list type
item with the following values:
On, Off
The default value is Off
If you switch this rectification On, the timing of fold-edge
ironing cylinders of type I80 machines (807mm) with 60Hz
power supply frequency is automatically rectified.
CrsFold…
To display sub-menu with crosswise folding configuration op-
tions. Available for machines equipped with both lengthwise
and crosswise folding devices only.
Velocit
Configuration of internal belts of the crosswise folding de-
vice. It is a list-type item with values in the range:
10 - 99
Default value: 51
This value should not be changed. Incorrect value leads to in-
accurate crosswise folding.
AskewVI
Configuration of detection time of linen entering the device
askew. It is a list-type item with values in the range:
1 – 10 [0.1 sec]
Default value: 3
If the linen enters the crosswise folding device askew, it will
not be folded. Instead, it will be transported behind the cross-
wise folding device. This undesirable situation (linen that en-
ters askew) is detected by measuring and comparing the time
difference between the moment the linen enters the crosswise
folding device on the right side and on the left side. If this
time difference is larger than the set value, the crosswise fold-
ing of the item will not occur.
LenCorr
Configuration of the correction of length measurement carried
out by the crosswise folding device. It is a list-type item with
values in the range:
1 - 100
Default value: 76
This parameter is used for measuring the length of linen in the
crosswise folding device. It is not advisable to change it. In-
correct value leads to inaccurate crosswise folding.
Fold2of3
Configuration of the distance at which the second crosswise
fold is performed. It is a list-type item with values in the
range:
1 - 199
Default value: 98
Machines with power supply of 60Hz frequency: use
value 82
This parameter determines the moment at which the 2nd
crosswise fold is performed when linen is folded in 3 places.
The larger the value, the later the fold will be performed and
vice versa.
This parameter can be used for setting the 2nd fold for the
most frequently used linen type exactly in the middle.
Change of this parameter does not influence the French type
fold because it is carried out in one third of the linen's length,
not in the middle.
When folding to two crosswise folds, the configuration of the
2nd crosswise fold is carried out by another parameter - see
below.
Fold3
Configuration of the distance at which the third crosswise fold
is performed. It is a list-type item with the values in the range:
0 - 99
Default value: 21
Machines with power supply of 60Hz frequency: use
value 14
This parameter defines the moment at which the 3rd cross-
wise fold is performed. The larger the value, the later the fold
will be performed and vice versa.
System Menu
© Copyright, Alliance Laundry Systems LLC -
DO NOT COPY or TRANSMIT
16 Part No. D1609ENR8
This parameter can be used for setting the 3rd fold for the
most frequently used linen type exactly in the middle.
Fold2of2
Configuration of the distance at which the second crosswise
fold is performed (when folding to 2 folds). It is a list-type
item with values in the range:
1 - 99
Default value: 36
Machines with power supply of 60Hz frequency: use
value 29
This parameter determines the moment at which the 2nd
crosswise fold is performed in case that the linen is folded in
2 places only.
This parameter does not influence folding to 3 folds.
ConvTim
Configuration of time for which the stacking device conveyor
is in operation. The values are in the range:
1 – 99 [0.1 sec]
Default value: 78
Machines with power supply of 60Hz frequency: use
value 65
Set the time for which the output conveyor of the stacking de-
vice is in operation to a value which assures that the transport-
ed pack of linen stops at the place where the sensor is located.
The sensor then activates an acoustic signal.
This parameter also influences the number of individual
stacks which are on the output conveyor at the same time: the
longer the time, the fewer stacks and vice versa.
Toffs L
Configuration of the left temperature sensor temperature cor-
rection value; list-type item in °F [°C] with values:
-5, -4, -3, -2, -1, 0, 1, 2, 3, 4, 5
Default value: 0
This correction value is added to the value obtained from the
temperature sensor.
Toffs M
Configuration of the main (central) temperature sensor tem-
perature correction value; list-type item in °F [°C] with val-
ues:
-5, -4, -3, -2, -1, 0, 1, 2, 3, 4, 5
Default value: 0
This correction value is added to the value obtained from the
temperature sensor.
Toffs R
Configuration of the right temperature sensor temperature
correction value; list-type item in °F [°C] with values:
-5, -4, -3, -2, -1, 0, 1, 2, 3, 4, 5
Default value: 0
This correction value is added to the value obtained from the
temperature sensor.
TcorL %
Configuration of the percentage temperature correction of the
left temperature sensor; list-type item with values:
80 - 120
Default value: 100
The temperature obtained from the temperature sensor with
the ToffsL correction applied to it is multiplied by the selected
percentage value.
TcorM %
Configuration of the percentage temperature correction of the
main (central) temperature sensor; list-type item with values:
80 - 120
Default value: 100
The temperature obtained from the temperature sensor with
the ToffsM correction applied to it is multiplied by the select-
ed percentage value.
TcorR %
Configuration of the percentage temperature correction of the
right temperature sensor; list-type item with values:
80 - 120
The temperature obtained from the temperature sensor with
the ToffsR correction applied to it is multiplied by the select-
ed percentage value.
OCShyst
Permitted OCS hysteresis configuration. Values in °F [°C] lie
within the range of:
0 - 30
Initial value: 0
OCS (OVERHEATING CHECK SYSTEM) prevents ironing
cylinder edge overheating by turning off the heating if the
temperature of an ironing cylinder edge rises above the re-
quired ironing temperature. (refer to USER MANUAL / sup-
plement chapter OCS SYSTEM)
OCS hysteresis allows for increasing this limit temperature of
heating shutdown by the configured value.
The resulting maximum limit temperature of heating shut-
down is software-limited to 374°F [190°C] .
NROperH
Information item showing the number of machine operating
hours. This value cannot be reset to zero.
NRHeatH
System Menu
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17 Part No. D1609ENR8
Information item showing the number of hours for which the
machine heating was active. This value cannot be reset to
zero.
NRStmCy
Information item showing the number of steam heating work-
ing cycles. This value cannot be reset to zero. The item is dis-
played only in case that the machine is configured for steam
heating.
PRICE
A menu for setting-up the coin versions of the machine
(320mm or 502mm diameter machines) with number-type
items:
COIN 1 – setting the time value corresponding to coin 1.
COIN 2 – setting the time value corresponding to coin 2.
CoinStar – setting the required minimum prepaid time so
that the machine can start operation
• EXIT
This item is displayed only after the selection of COIN ma-
chine type has been made.
TEM&SPE
Menu for setting the ironing temperature and speed for coin
versions of the machine (320 or 502mm diameter models)
with items:
Temp – setting the ironing temperature within the range
<0 to180>. It is a numeric value.
Speed – setting the ironing speed within the range <1 to
6> in 0.5 increments. It is a list-type value.
• EXIT
This item is displayed only after the selection of COIN ma-
chine type has been made.
Install - The Installation Menu
LCD
Display contrast configuration; list-type item with the follow-
ing possible values:
0 - 25
Default value: 6
SensoSp
Enabling or disabling the function of automatic ironing speed
regulation, in relation to the main regulating temperature
(called Senso Speed).
SSCode : This menu is password protected. If you need
this password, contact the machine manufacturer. Enter
and confirm the password in a similar manner as when ac-
cessing the Configuration menu. Once the password is en-
tered and confirmed, two items are displayed:
SensoSp : The Senso Speed function configuration. It is a
list-type item with the following values: Yes – ON, No –
OFF
• EXIT
UNITS
To display a sub-menu which enables you to select the type of
displayed units of measurement in all screens in which such units
appear.
Temp: An item which enables you to specify in which units
temperature will be displayed. It is a list type item with the
following 2 values:
• °C
• °F
Speed: An item which enables you to specify in which units
speed will be displayed. It is a list type item with the follow-
ing 2 values:
• m/min
• ft/min
• EXIT
Service - The Service and Diagnostic Menu
SW ver…
To activate the screen showing control software version infor-
mation.
To return back to menu, press any of the following keys:
FUNCTION, UP, DOWN or STOP. Refer to Figure 9 .
Figure 9
Faults…
To display sub-menu with options for displaying and deleting
the last 20 error messages.
View…
To display a list of the last 20 error messages:
System Menu
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DO NOT COPY or TRANSMIT
18 Part No. D1609ENR8
Figure 10
Each item shows the error number immediately after
"Fault:E" text. The error number is followed by the error
code in brackets (this code further specifies the error). Refer
to Error Messages.
Clear?
List-type item for deleting the last 20 error messages:
No, Yes
Default value: No
If you want to delete the list of last 20 error messages, change
the value to Yes.
Tools…
To display sub-menu with items for input and output diagnos-
tics. Also displays Real Time Clock options.
Dg Inp…
To display sub-menu with a list of all functional inputs of the
control board and their current values (On or Off). These val-
ues are shown only for information, and they cannot be
changed. Their purpose is to verify correct function of the
control board's functional inputs.
Figure 11
Some machines with cylinder diameter 807 mm must be fitted
with one or three external I/O modules in order to operate.
The following table shows their usage and designation of in-
puts/outputs (for diagnostic purposes):
External Input / Output Modules
Machine with
lengthwise
folding
Machine with
an automatic
feeder
Machine with
crosswise
folding
Module 1 Input 21 /
Output 21
Input 21-28 /
Output 21-28
Machine with
crosswise
folding
Module 2 - - Input 31-38 /
Output 31-38
Module 3 - - Input 41-48 /
Output 41-48
Table 3
FInvPwr
List-type item; for function verification of the control board
output which switches the frequency inverter power supply.
If you set the value to On, the output is switched on and the
frequency inverter is connected to power supply. If you set the
value to Off, the output is open and the inverter power supply
is disconnected.
This item is used for manual starting of the frequency inverter
for diagnostic purposes or for its manual setting.
ExtMOn
Switches on the external supply of I/O modules and sets them
up for diagnostic purposes (of their inputs and outputs).
NOTE: This item is only displayed on machines equip-
ped with lengthwise folding device, feeding device or
crosswise folding device.
ExtMOn
Switches off the external supply of I/O modules for diagnostic
purposes (of their inputs and outputs).
NOTE: This item is only displayed on machines equip-
ped with lengthwise folding device, feeding device or
crosswise folding device, in case that the external I/O
modules are operational.
Dg Out…
To display sub-menu with a list of all functional control board
outputs, with the exception of the frequency inverter power-
supply output.
The individual items are used to verify correct function of the
control board functional outputs.
In order to switch the desired output on, press the FUNC-
TION key (which opens the editing mode), then use the
System Menu
© Copyright, Alliance Laundry Systems LLC -
DO NOT COPY or TRANSMIT
19 Part No. D1609ENR8
UP ” and “ DOWN ” keys to set the value of the selected
output to On.
For security reasons, the selected output is switched on only
in the edit mode of the selected item value. After this mode is
exited (by pressing the FUNCTION key) the value of the
item is automatically reset to Off and the output is switched
off.
For security reasons, the time period for which the selected
output may be switched on is limited to 1 minute. In case that
the output is not switched off by changing the item value to
Off or by exiting the edit mode of the item (by pressing the
FUNCTION key), the value of the item is automatically
changed to Off, and the output in question switched off. This
occurs 1 minute after the item value is changed to On.
Access to this sub-menu is password protected. If you need
this password, contact the machine manufacturer.
For information on designation of the I/O module outputs (for
diagnostic purposes) refer to the Table 3 .
RTC…
To display screen with time and date values (in the dd/mm/
yyyy format) based on the internal real time clock (RTC).
To return back to menu, press any of the following keys:
FUNCTION, UP, DOWN or STOP. Refer to Figure 12 .
Figure 12
SetRTC…
To display sub-menu where the internal real time clock's time
and date values can be set.
System Menu
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DO NOT COPY or TRANSMIT
20 Part No. D1609ENR8
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ALLIANCE LSR5025_MCX_CONTROL Programming Manual

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Programming Manual

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