Miller IHPS5 10-50 Owner's manual

Brand: Miller

Model: IHPS5 10-50

Category: Welding System

Type: Owner's manual

This manual is also suitable for

KD501343

Miller IHPS5 10-50 is a 10 to 50 kHz induction heating power source delivering up to 5 kW of power at 100% duty cycle. With a wide range of heating capabilities, this induction heating power source is ideal for a variety of applications, including:

Heat treating
Annealing
Brazing
Soldering
Plastic welding
Shrink fitting
Thawing
Drying
Curing
Bonding
Metal refining

Miller IHPS5 10-50 is a 10 to 50 kHz induction heating power source delivering up to 5 kW of power at 100% duty cycle. With a wide range of heating capabilities, this induction heating power source is ideal for a variety of applications, including:

Heat treating
Annealing
Brazing
Soldering
Plastic welding
Shrink fitting
Thawing
Drying
Curing
Bonding
Metal refining

Millerﬁ

September

1993

Form:

OM-148

109B

Effective

With

Serial

No.

KD5O1

343

OWNERS

MANUAL

U

Read

and

follow

these

instructions

and

all

U

Give

this

manual

to

the

operator.



U

safety

blocks

carefully.

Have

only

trained

and

qualified

persons

install,

operate,

or

service

this

unit.

Call

your

distributor

if

you

do

not

understand

the

directions.

1l~fl



U

For

help,

call

your

distributor



or:

MILLER

Electric

Mfg.

Co.,

P.O.

Box

1079,

Appleton,

WI

54912

41

4-734-9821

IHPS5

10-50



Induction

Heating

Power

Source



10

To

50

kHz

Induction

Heating

Output



5

kW

Output

At

100%

Duty

Cycle

U

Uses

230

Or

460

Volt,

50/60

Hz,

Three-Phase

Input

Power

U

Protection

For

Overheating

U

14-Socket

Remote

Control

Receptacle

cover

7/93-

Ref.

ST-151

674-B

'

1993

MILLER

Electric

MIg.

Co.

-

PRINTED

IN

USA

J

MILLERS

TRUE

BLUETM

LIMITED

WARRANTY

Effective

January

1,

1992

(Equipment

with

a

serial

number

preface

of

KC

or

newer)

This

limited

warranty

supersedes

all

previous

MILLER

warranties

and

is

exclusive

with

no

other

guarantees

or

warranties

expressed

or

Implied.

LIMITED

WARRANTY

-

Sub(ect

to

the

terms

end

conditions

below.

MILLER

Electric

MIg.

Co..

Appleton.

Wisconsin.

warrants

to

Its

originel

retail

purchaser

that

new

MILLER

equipment

sold

alter

the

effective

date

of

this

limited

warranty

Is

free

of

de

tects

In

material

and

workmanship

at

the

time

Nix

shipped

by

MILLER.

Tilts

WAR

RANTY

IS

EXPRESSLY

IN

LIEU

OF

ALL

OTHER

WARRANTIES.

EXPRESS

OR

IMPLIED,

INCLUDING

THE

WARRANTIES

OF

MERCHANTABILITY

AND

FIT

NESS.

Withis

the

wsrran4c

periods

listed

below,

MILLER

will

repair

or

replace

any

war-

rented

parts

or

components

that

fail

due

to

such

defects

in

msterlai

orworlrmanehlp.

MILLER

must

be

nptllled

In

writing

within

thirty

(30)

days

of

such

defect

or

failure,

at

which

time

MILLER

will

provide

instructions

on

the

warranty

claim

procedures

to

be

followed.

MILLER

shell

honor

warranty

claims

on

warranted

equipment

listed

below

In

the

event

of

such

a

failure

within

the

warranty

time

periods.

All

warranty

time

periods

start

on

the

date

that

the

equipment

was

delivered

to

the

original

retell

purchaser,

or

one

year

after

the

equipment

is

sent

to

the

distributor.

1.

5YeereParts3YeersLabor



Original

main

power

rectifiers

2.

3

Years



Parts

and

Labor



Transformer/Rectifier

Power

Sourcee



Plasma

Arc

Cutting

Power

Sources



Semi-Automatic

and

Automatic

Wire

Feeders

*

Robots

3.

2

Years

Parts

and

Labor



Engine

Driven

Welding

Generators

(NOTE:

Engines

are

warranted

separately

by

the

engine

manufacturer.)

*

Air

Compressors

4.

I

Year



Pen

and

Labor



Motor

Driven

Guns



Process

Controllers



Water

Cooient

Systems



HFUnlte



Grids



Spot

Welders



Load

Banks



SOX

Transformers



Running

Gear/Trailers

*

Field

Options

(NOTE:

Field

options

are

covered

under

True

Bluere

for

the

remaining

warranty

period

of

the

product

they

are

installed

in,

or

for

e

minimum

of

one

year



whichever

Is

greeter.)

5.

B

Monthe



Batteries

g.

go

Days



Parts

and

Labor



M1G

Guns/TIG

Torches



Plasma

Cutting

Torches

xwJ

*

Remote

Controls



Acceseory

Kits



Replscement

Parts

MILLERS

True

BIueTM

Limited

Warranty

ehdll

not

apply

to:

I.

items

furnished

by

MILLER,

but

manufactured

by

others,

such

as

engines

or

trade

ecceaeorIes.

These

Name

are

covered

by

the

manufacturers

warranty.

If

any.

2.

Consumable

components;

such

as

conjact

tips,

cutting

nozzlee,

contactors

and

relays

or

pelts

that

fail

due

to

normal

wear.

3.

EquIpment

that

has

been

modified

by

any

party

other

than

MILLER,

or

equip

ment

that

has

been

improperly

instaiied,

improperly

operated

or

misused

based

upon

Induetry

standards,

or

equipment

which

has

not

had

reasonable

and

necessary

maintenance,

or

equipment

which

has

been

used

for

operation

outside

of

the

specifications

for

the

equipment.

MILLER

PRODUCTS

ARE

INTENDED

FOR PURCHASE

AND

USE

BY

COMMER

CIAL/INDUSTRIAL

USERS

AND

PERSONS

TRAINED

AND

EXPERIENCED

IN

THE

USE

AND

MAINTENANCE

OF

WELDING

EQUIPMENt

in

the

event

of

a

warranty

claim

covered

by

this

warranty,

the

exclusive

remedIes

shall

be.

at

MILLERS

option:

(I)

repair:

or

(2)

replacement:

or,

where

authorized

In

writing

by

MILLER

In

appropriate

cases.

(3)

the

reasonable

coat

of

repair

or

replace

ment

at

an

authorized

MILLER

aervice

station:

or

(4)

payment

of

or

creditfor

the

pur

chase

price

(less

reasonabie

depreciation

based

upon

actual

use)

upon

return

of

the

goeds

at

customers

risk

and

expense.

MILLERS

option

of

repair

or

replacement

will

be

FOB.,

Factory

at

Appleton.

Wieconein,

or

F.O.B.

at

a

MILLER

authorized

ser

vice

facility

as

determined

by

MILLER.

Therefore

no

compensation

or

reimburse

ment

for

transportation

costs

of

any

kind

will

be

allowed.

TO THE

EXTENT

PERMUTED

BY

LAW,

THE

REMEDIES

PROVIDED

HEREIN

ARE

THE

SOLE

AND

EXCLUSIVE

REMEDIES.

IN

NO

EVENT

SHALL

MILLER

BE

UABLE

FOR

DIRECT,

INDIRECt

SPECIAL,

INCIDENTAL

OR

CONSEQUENTIAL

DAMAGES

(INCLUDING

LOSS

OF

PROFIT),

WHETHER

BASED

ON

CON

TRACt

TORT

OR

ANY

OTHER

LEGAL

THEORY.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND ANY

IMPLIED

WAR

RANTY,

GUARANTY

DR

REPRESENTATION

AS

TO

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

OF

CONTRACT

TORT

OR

ANY

OTHER

LEGAL

THEORY

WHICH,

BUT

FOR

THIS

PROVISION.

MIGHT

ARISE

BY

IMPLICATION.

OPERATION

OF

LAW,

CUSTOM

OF

TRADE

OR

COURSE

OF

DEALING,

IN

CLUDING

ANY

IMPLIED

WARRANTY

OF

MERCHANTABILITY

OR

FITHESB

FOR

PARTICULAR

PURPOSE,

WITH

RESPECT

TO

ANY

AND

ALL

EQUIPMENT

FURNISHED

BY

MILLER

IS

EXCLUDED

AND

DISCLAIMED

BY

MILLER.

Some

states

In

the

U.S.A.

do

not

afiow

limitations

of

how

long

an

Implied

warranty

lasts,

or

the

exclusion

of incidental,

Indirect,

special

or

consequential

damages,

so

the

shove

limitation

or

exclusion

may

nct

apply

to

you.

This

warranty

provides

spe

cific

legal

rights,

and

other

righta

may

be

available,

but

may

vary

from

state

10

state.

In

Canada,

legislation

in

some

provinces

provides

for

certain

edditlonal

warranties

or

remedies

other

than

as

stated

herein,

and

to

the

extent

that

they

may

not

be

waived,

the

limitations

and

exclusions

set

out

above

may

not

apply.

This

LImited

Warranty

provides

specific

legal

rights,

and

other

rights

may

be

available,

but

may

vary

from

province

to

province.

1.



U.

RECEIVING-HANDLING

Before

unpacking

equipment,

chock

carton

for

any

damage

that

may

have

ocCUrred

during

shipmont.

File

any

claims

for

loss

or

damage

with

the

delivering

carrier.

Assistance

for

filing

or

settling

claims

may

be

obtained

from

distributor

and/or

equipment

manufacturers

Transportation

Department,

When

requesting

information

about

this

equipment,

always

provide

Model

Designation

and

Serial

or

Style

Number,

Use

the

following

spaces

to

record

Model

Designation

and

Serial

or

Style

Number

of

your

unit.

The

information

is

located

on

the

rating

label

or

nameplate.

Model

_________

Serial

or

Style

No.

Date

of

Purchase

miller

s/93a

ERRATA

SHEET

May

3,

1994

FORM:

OM-148

109B

CHANGES

TO

SECTION

2

SPECIFICATIONS

Change

the

following

entry

in

Table

2-1:

Use

above

FORM

number

when

ordering

extra

manuals.

Specification

Description

Weight

Net:

43

lb

(19.5

kg);

Ship:

48

lb

(21.8

kg)



13-2...

PCi



13-5

CT1.

CT2.

PLG7

.13-12...C3

.13-12...C5

.13-14...C4

13-17

CT3.

PLG9



13-21

13-31

..

TP1

14-40

.14-57...

S2..

..14-...

CT4.

PLG3

CIRCUIT

CARD,

control

(Eff

w/KD531

032)

TRANSFORMER,

current

(consisting

of)

TRANSFORMER,

current

TRANSFORMER,

current

CONNECTOR

&

SOCKETS,

(consisting

of)

CONNECTOR,

rect

skt

22-l8ga

Amp

770904-3

CAPACITOR,

(qty

chg)

(Eff

w/KD529373)

CAPACITOR,

polyp

film

.6uf

1000VDC

(Eff

w/KD529373)

CAPACITOR,

(dia

mkg

chg)

TRANSFORMER,

current

(consisting

of)

TRANSFORMER,

current

CONNECTOR

&

SOCKETS,

(consisting

of)

CONNECTOR,

rect

skt

22-l8ga

Amp

770904-3

WRAPPER,

(Eff

wIKD529373)

THERMOSTAT,

NC

(Eff

w/KD529373)

BLADE,

fan

6.5

in

5wg

22deg

.250

bore

CW

SWITCH,

rocker

SPOT

4A

25OVAC

(Eff

w/KD529373)

TRANSFORMER,

current

(Eff

w/KD529978)

(consisting

CONNECTOR

&

SOCKETS,

(consisting

of)

CONNECTOR,

rect

skt

22-l8ga

CONNECTOR,

rect

pin

22-l8ga

After

this

manual

was

printed,

refinements

in

equipment

design

occurred.

This

sheet

lists

exceptions

to

data

appearing

later

in

this

manual.

CHANGES

TO

SECTION

6

ELECTRICAL

DIAGRAMS

Replace

Figure

6-1.

Circuit

Diagram

For

Induction

Heating

Power

Source

N

OTE

~

]

Use

Serial

Number

of

unit

to

select

appropriate

Figure

6-1

(see

Pages

2

and

3

on

this

Errata).

Replace

Figure

6-2.

Wiring

Diagram

For

Induction

Heating

Power

Source

NOTE

~

Use

Serial

Number

of

unit

to

select

appropriate

Figure

6-2

(see

Pages

4

through

7

on

this

Errata).

CHANGES

TO

SECTION

7-

PARTS

LIST

Change

Parts

List

as

follows:

Dia.

Part

Replaced

**

Mkgs.

No.

With

Description

Quantity

161

856

162855...

132844...

132844...

.110941

147817...

168759

162

855

166578

162

854

164

899

147995

132

844

143359

110941

166

977

161

309

153501

147995

145691

..

+166577

032810...

006334

132951

...

168069

149338...

120376

Added...

168520

158719

147995

147996

.1

..4

..1

1

1

1

1

6

1

1

1

1

1

1

2

2

of)

**First

digit

represents

page

no



digits

following

dash

represent

item

no.

i-When

ordering

a

component

originally

displaying

a

precautionary

label,

the

label

should

also

be

ordered.

BE

SURE

TO

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

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Miller IHPS5 10-50 Owner's manual

Brand: Miller

Model: IHPS5 10-50

Category: Welding System

Type: Owner's manual

This manual is also suitable for

KD501343

Miller IHPS5 10-50 is a 10 to 50 kHz induction heating power source delivering up to 5 kW of power at 100% duty cycle. With a wide range of heating capabilities, this induction heating power source is ideal for a variety of applications, including:

Heat treating
Annealing
Brazing
Soldering
Plastic welding
Shrink fitting
Thawing
Drying
Curing
Bonding
Metal refining

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