Robin America 505D User manual

-PARTS

CATALOG

i Eq!!obin

I I

Generator 1

Model

RGX505,505 D

@FUJI HEAVY INDUSTRIES LTD.

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a

complete set or assembly.

Example:

If the reference number is marked with an asterisk and the description of the part states that

certain items are included, this means that those included items cannot be ordered separately and

must be purchased as a complete assembly.

2. Description of interchangeability and execution columns

Example: Interchangeability column

-I Items interchangeable between the new

Example: Execution column

-0 10000

010001-

L

-Y

and old parts

1 Items not interchangeable between the new

X

1 and old parts

7

Items conditionally interchangeable

between

V

the new and old parts which are subject to

,!

For use for Serial No. up to 010000.

Serial No.

For use for Serial No. from 010001.

the

description

in the

execution

column.

Example:

,-interchangeable

Part6 I*

I

Part A 3

Part A i o2oooo- This indicates that Part A is a new part for generators with serial numbers

+

Part

B ;

Execution Explanation

020000- This indicates that Part A changed to Part B for generators with serial

numbers from 20000, and that they are interchangeable.

020000- / This indicates that Part A changed to Part B for generators with serial

01 BOOO- f numbers from 1 BOOO, and that they are not interchangeable. Also,

1 Part B changed to Part C for generators with serial numbers from 2oooO

i and that they are interchangeable.

’ from 2OOW.

-03OOOC This indicates that Part B is no longer used for generators with serial

i I

I numbers from 3&l. I

Part B

Part A

02oooO - This indicates that Part A changed to Part B for generators with serial

numbers from 20000, and that they are conditionally interchangeable

(see NOTE described at the end of the section).

3. The contents of this parts catalog are subject to revise without notice.

TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING

INFORMATION MUST BE GIVEN.

I. State exuctly the quantit)

ol‘t’aih

part and its part number.

1

-. Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post.

3. State the exact mailing

address.

C0NTENTS 
GENERATOR  PARTS 
Fig.  1  GENERATOR  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1 
Fig.  2  CONTROL  BOX  (RGX  505,  220V.230V-240V)  . . . . . . . . . . . . . . . . . . . . ..............  3 
Fig.  3  CONTROL  BOX  (RGX505,  110V.120V)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 
Fig.  4  CONTROL  BOX  (RGX505D,  110V/220V-l20Vi240V)  ..........................................  9 
Fig.  5  PIPE  FRAME  and  FUEL  TANK  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
12 
ENGINE  PARTS 
Fig.  6  CRANKCASE  and  CYLINDER  HEAD  ................................................  13 
Fig.  7  CRANKSHAFT,  CAMSHAFT  and  PISTON  .......................................  15 
Fig.  6  VALVE  and  TAPPET  ..................................................................... 
16 
Fig.  9  GOVERNOR  and  SPEED  CONTROL  ................................................  17 
Fig.  10  BLOWER  HOUSING  and  MUFFLER  ................................................ 
18 
Fig.  11  AIR  CLEANER  and  CARBURETOR  ................................................ 
19 
Fig.  12  MAGNETO  .................................................................................... 
20 
Fig.  13  RECOIL  STARTER  ........................................................................  21 
Fig.  14  ACCESSORIES  .............................................................................. 
22 
OPTIONAL  PARTS 
Fig.OP  1  CONTROL  Box  (RGX505D)  (NEMA)  .......................................  23 
Fig.OP  2 
OIL  SENSOR  (up  T0  '84)  .........................................................  25 
Fig.OP  3  OIL  SENSOR  (AFTER  ‘85  )  .........................................................  26 
Fig.OP  4  ELECTRIC  STARTER  and  CASTER  (GENERATOR  PARTS:  .........  27 
Fig.OP  5  ELECTRIC  STARTER  (ENGINE  PARTS  )  .................................... 
28 
Fig.OP  6  STARTING  MOTOR  ..................................................................  29 
Fig.OP  7  ECONO-THROTTLE  ..................................................................  30 

Fig. 1 GENERATOR

GENERATOR PARTS

26

Ref 1

No. /

Description

* 1 I ROTOR, complete

Includes item 2

. ..--.-..-..- ““I .,..,

ll.LSl “““‘~~‘Y.W’.,

I ,

Pnrt Number lCYt+

Description

I

Part Number Q’t i I Executior

! :

I

355 50509 08/ 1

I ! * 4 STATOR, complete

I Includes items 27 and 28 1355 51616 Ol! 1 ;

-GEN.

No.

101x8-

2 i BALL BEARING (6205-2RS) 354 58204 08: 1 ; /

3; THROUGH BOLT

* 4 i STATOR, complete

Includes items 27 and 28 ! For 50Hz-220V. 230V. 240V

For RGX505

* 4 : STATOR, complete

Includes items 27 and 28

For 60Hz-220V , i I

; For RGX505

* 4 I STATOR, complete

: Includes items 27 and 28

For 50Hz-llOV/220V,

12OV./24OV

For RGX 505D

* 4 STATOR, complete

Includes items 27 and 28

For 50Hz-220V, 23OV. 240V

, For RGX505 For 50Hz-llOV/220V,

12OV/24OV

* 4 / STATOR, complete For R GX 505D

Includes items 27 and 28

For SOHz-1lOV * 4 STATOR, complete

For RGX505 Includes items 27 and 28

For 60Ht-llOV.f220V,

* 4 STATOR, complete 12OV!24OV

Includes items 27 and 28 For RGX 505D

For 50Hz-11OV

For RGX505 * 4 STATOR, complete

/ Includes items 27 and 28

* 4 STATOR, complete / For 60Hz-llOV/220V, ; I I

Includes items 27 and 28 / ! 12OV124OV I

For GOHz-1lOV. 12OV

* 4 ’ ST%O~G”,~plete

! For RGX505D 1 ,

5’ STATOR COVER ‘355 64512 08 1 ’ :

Include; items 27 and 28 6 REAR COVER i354 54011 08: 1 ;

For 60Hz-1lOV. 12OV 1 ; 7, BRUSH HOLDER 1354 55003 08i 1 i

For RGX505 ; ;i 1Oi SCREW and WASHER

ASSEMBLY 3595992808, 2 1 i

!

I 11 BRUSH COVER

! I 354 54513 081 1 I ,

I

When ordering perts: Always give the Model. Speclficetlon and Serial Number of Generator.

-2-

Fig. 1 GENERATOR

GENERATOR PARTS

Interohanaeabilitr

Ref I

uo. ,

Description

Part Number iG*ty’ 1 j Execution

I

12

13

14

16

17

18

19

20

SCREW and WASHER ,353 59943 08: 2 i i

ASSEMBLY :

DIODE STACK ASSEMBLY ‘353 45894 08 1 :

WASHER

SCREW

BUSHING

GROMMET ,354 57503 08’

COVER BOLT 3555830308. 4:

SPRING WASHER

RUBBER VIBRATION

ISOLATOR ’

For 50Hz

20

21

23

24

25

26

27

28

29

RUBBER VIBRATION i320 75115 08 6 :

For 60Hz ISOLATOR i !

CAP ,354 54514 081 1 ;

NUT /359 59932 081 6 : i

WASHER 1003 10080 00: 3 I

FRONT COVER 1354 64116 08: 1 ’

BOLT 3595993508: 4 j

CONNECTOR (6P) ,353 54300 08 1

CONNECTOR (4P) i353 54301 08 1

355 59012 08;

LABEL, generator name 1

For RGX505 /

I

29 LABEL, generator name

For RGX505D

/

T

26

3ef ,

uo. 1

Description

lnterchsngeebilia

i

Part Number iO’tv , Execution

29’ LABEL, generator name

, For RGX505

: For CHINA

30 CAP

I

i !

35559079wj 1 !

RGX

505

I

I I

! RGX505

i I GEN.No.

101770.

! I

i

1 !

When ordering perts: Always give the Model. Specificatmn and Serial Number of Generator.

-2-

Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240\d~NERAToR PARTS

’

III,~IIllSll~~~“II,~)I

. .._ “.” ..“.. ~“_” . .._.

Ref 1

Description

Pert Number Q’ty; Ref ’

No. ] Execution No.

Description

Pert Number Q’ty! Execution

181

1 GEN:No.

* 1 CONTROL BOX ASSEMBLY 355 40183 1 i

1’ 101168- 2 BOX COVER 353 45901 08 1

Includes items 2 thru 30 ,

and 45 thru 47 / * 3 CONTROL PANEL A 355 41066 08 1 I I

, For 50Hz. 60Hz-220V ASSEMBLY I

Includes items 5

thru

12

* 1, CONTROL BOX ASSEMBLY 355 40183 1 : and 45 thru 47

Includes items 2 thru 30 08i :

and 45 thru 47 I For 22OV,230V

For 50Hz. 60Hz-220V j * 3 CONTROL PANEL A 355 41067 08 1

* 1 CONTROL BOX ASSEMBLY ‘355 40184 18’ 1

GEN. No.

ASSEMBLY i

101168- Includes items 5 thru 12 ; (

Includes items 2 thru 30 and 45 thru 47 j I

and 45 thru 47 x For 240V I

, For 50Hz-230V ’ * 3 CONTROL PANEL A i355 41184 08 1

* 1 ! CONTROL BOX ASSEMBLY i355 40184 08 1 LI ASSEMBLY 1

Includes items 2 thru 30

and 45 thru 47 / Includes items 5 thru 12

For 50Hz-230V I ’

~GEN NO

1 and 45 thru 47 ! iI

‘355 m For 50Hz-220V

* 1 CONTROL BOX ASSEMBLY 40185 18 1

ioiiti-

; For CHINA 1

Includes items 2 thru 30 PANEL A 355 43251 1 1

and 45 thru 47

Y-l

a

31 C;l’J’J;~~ ! 081

For 50Hz-240V

ix

Ll

* 1 CONTROL BOX ASSEMBLY ‘355 40185 08 1 ’ * 3 CONTROL PANEL A ‘355 43252 08 1 1

~roc~u2d386jvi

tern 4 / )

Includes items 2 thru 30

and 45 thru 47 I

For 50Hz-240V * 3’ CONTROL PANEL A

Includes item 4 1355

43253 08j 1

I

* 1 CONTROL BOX ASSEMBLY 355 40386 08 1 i For 240V I

Includes items 2 thru 30

and 45 thru 47 3 j C;tWI: PANEL A ‘355 43323

, D81 1 ;

For 50Hz-220V

For CHINA For CHINA

1 GEN.No.

1 CONTROL BOX 353 43016 18 1 1 101168” 4 LABEL, volt mark (AC230V) 353 49034 08; 1 /

l/ CONTROL BOX 353 43016 W/ 1 J” I 41 LABEL, volt mark (AC240V) 353 49035 08 1

When ordering parts; Always give the ModeLSpeciflcetlon and Serial Number of Generator.

-3-

Fig. 2 CONTROL BOX ( RGX 505, 22OV.23OV.240V >

GENERATOR PARTS

?I--

27 ?F;;

lnterchanaeebilitv lnterchanaeabilitv

,”

?ef I I

uo.

Description

Part Number ;Q’ty; i Execution Ref 1

I. No !

Description

Part Number iQ’t; , Execution

. I

5: N;oF,LJ;JvB;FIE&KER , (25A) 332 40225 08j 1 1 j 22j NUT

23’ WASHER 35349902wj 1 I

5 N;oF,Ll;lvBREAKER (20A) *24, AVR ASSEMBLY

Includes item 25

6’ AC VOLTMETER (3OOV) For 5OHz, 60Hz-220V

6 AC VOLTMETER (3OOV) *24 AVR ASSEMBLY

’ Includes item 25

For 50Hz, 60Hz-220V

j GEN. No.

9 SCREW and WASHER 004 35030 801

ASSEMBLY 2 ; j : ’ *24 AVR ASSEMBLY 354 30044 1 101240-

Includes item 25 18,

! ‘I For 50Hz-230V j

10 NUT 002 17040 00 2 i *24 AVR ASSEMBLY i35.4 30044 08: 1 a : !

11 ; WASHER 003 10040 DO! 2 1 j Includes item 25

For 50Hz-230V I

12 SCREW and WASHER 004 35041 00 6

ASSEMBLY ; ; *24 : AVR ASSEMBLY 8

1 i ! Includes item 25

13 LABEL, DC out 353 49036 08 For 50Hz-240V

13, LABEL, DC out 353 49087 08 1 I ’ *24 AVR ASSEMBLY

: For CHINA Includes item 25

15 FUSE HOLDER (DC) 320 59855 08. 1 ; For 50Hz-240V

16’ FUSE, 10A (DC) / 320 59860 081 3 j 25; CONNECTOR (4P) 353 47201 08, 1 !

’

171 TERMINAL BOLT j 363 45700 08 1 ; 261 CONNECTOR (6P) 353 47200 08 1

(Color: BLACK) 1363 45701 08i 27 j STRAINER BRACKET -353 47500 08 1

18 TERMINAL BOLT 1 28 BOLT 001 66051 20 2

: (Color: RED) :

~353499OOW~ l! j 29 SPRING WASHER 003 20050 00’ 2

19 SCREW

20 WING NUT ,353 49901 08 1 ; 30: ’ NUT 002 17050 ow 2 :

31

2: I AC PLUG 320 75122 08 2 ’

21 ! SPRING WASHER 3320005008:

When ordering parts; Always give the Model, Specification and Serml Number of Generator.

-4-

Fig. 2 CONTROL BOX ( RGX 505, 22OV-23OV.240V )

GENERATOR PARTS

. _ -. -. . -. . - - - -. . . _,

Ref ; I Ref

I

Part Number Q’ty/

r 1 Execution No j

No. ;

Description

. I

I

32 i CORD BUSH 1 )

363 56WO 08 c

~331 FUEL STRAINER 064 20023

ASSEMBLY 101 1 ; I

Includes items 34 thru 40

*33’ FUEL STRAINER ’ P

:

06420023001 1 : /

I ASSEMBLY ! 1 !

Includes items 34 thru 40

34 “0” RING

36! FILTER b64200033c’

! I I

1 j

.0642000220!

PACKING fI642000230~ 1 i

37 1 j

38 CUP ‘9642000210 1

39: BANJO BOLT 064 20002 40 1 j

40 FIBER PACKING 0642900250 2! :

’

41 NUT, joint 0533090020: 1

42 BANJO 052 10700 42

1 ’

HOSE CLAMP 056 11100 20’ 43 2

RUBBER PIPE ‘085 10600 00’ ’

44 1

(6dx12tix15Omm) 1

45 1

’ AC RECEPTACLE(250V-20AIi355 46704 061 I

46 SCREW i353 49905 c@! 2 :

47 SPRING WASHER 3260033506; 2 /

46 i AC PLUG 1355 45706 08 1

1

j j

Description

. . . . v.-..“..ilv”“.,..,

I ,

Pert Number O’t [ Executior

i

I i ’

: I

I

1

When ordering parts: Always give the Model, Specifwxtion and Serial Number of Generator.

-5-

Fig. 3 CONTROL BOX ( RGX 505, 1 lOV- 120V >

GENERATOR PARTS

z-41

27 g-34

Interchangeability lnterchengeabilir

I

Ref ! I I

No. !

Description

Pert Number O’ty; i ’ Execution Ref

No

Description

Pat-t Number jCl’ty 1 Execution

. I

’ .GEN.No.

* 11 CONTROL BOX ASSEMBLY 355 40182 18; 1 7 101168- * 3; CONTROL PANEL A ,355 41665 08: 1 8

Includes items 2 thru 30 I x: ASSEMBLY

and 45 thru 47 l

111

Includes items 5 thru 12 ; I ,i

: For 50Hz-110V ; and 45 thru 47 1 I I

* 1 CONTROL BOX ASSEMBLY 355 40182 05 1 / For 50Hz-11OV. 60Hz-120V

Includes items 2 thru 30 , * 3! CONTROL PANEL A ‘355 41066 08; 1

and 45 thru 47 ASSEMBLY ) j

For 5OHz-110V 8 Includes items 5 thru 12 ’

’ GEN.No.

* 1 CONTROL BOX ASSEMBLY ‘355 40186 18 1 and 45 thru 47

Includes items 2 thru 30 ! For GOHz-11OV

and 45 thru 47

; 7 i 101168-

:x. * 3: CONTROL PANEL A

60Hz-1lOV

J i

Includes item i355 43249 08; 1 i

, For

081

: 4

i

I

* 1 CONTROL BOX ASSEMBLY 355 40186 1 I For 11OV I

) Includes items 2 thru 30 , * 3’ CONTROL PANEL A 355 43250 08 1 ’ i

and 45 thru 47

For 60Hz-1lOV I I ! I

I I

* 1 CONTROL BOX ASSEMBLY ‘355 40187 1 ’

Includes items 2 thru 30 181

)

1

I%-%- F;)fde;vitem 4 I i

I

4: LABEL, volt mark(AC 1lOV) i353 49031 08; 1

and 45 thru 47 :A 4. LABEL, volt mark(AC 12OV)

5’ 1353 49037 08 1 : ,

For 6OHz-120V NO FUSE BREAKER (40A) ‘328 67265 08! 1 ;

* 1 CONTROL BOX ASSEMBLY ‘355 40187 68’ 1 For 50Hz-1lOV. 60Hz-120V

i lndludes items 2 thru 30 : 4 1

I) 5 NO FUSE BREAKER (30A) I :

‘327 66260 08, 1

and 45 thru 47 For 50Hz 60Hz-110V. -

For 60Hz-120V I

I 60Hz-120V i

m

‘353 18( 1 ‘Gl%lN&-

I

1 CONTROL BOX 43016 1

Ok!

5i

J”

NO FUSE BREAKER (45A) !355 45614 08. 1

I[

1 CONTROL BOX 353 43016 1 For 60Hz-110V

2 BOX COVER ,353 45901 081 1 : 6’ AC VOLTMETER (15OV)

I 6 AC VOLTMETER ! 15OV) ‘320 75127 08! 1 ;

350 40610 08 1 3

’

7, AC RECEPTACLE (125V-15A) i320 59850 06 1

1 81 SCREW ‘353 49904 08 10

When ordering parts; Always give the Model, Specifrcatlon and Serial Number of Generator.

-6-

Fig. 3 CONTROL BOX ( RGX 505, llOV-120V >

GENERATOR PARTS

25

. .._“. “..“.. D “_“..._, . .._“.“..“.. II”“” . . . . .

Ref 1

No. ;

Description

’ Part Number lG’t$ i ] Execution EEf i

Description

’ Part Number IG’ty! Execution

. I I ’

9) SCREW and WASHER ,004 35030 80: 2 ’ j

I

ASSEMBLY

,002 17046 ooi

1 ! *24! AVR ASSEMBLY

Includes

item 25

i 18: 354 30035 1

i GEN. No.

, 101240-

10, NUT 2

; ’ For 60Hz-120V I

I

11 i WASHER

1003 10040

00’ 2

‘0043504100]6j *24 i AVR ASSEMBLY 3543003506’ 1 Ii

12. SCREW and WASHER Includes item 25 ! i

I ASSEMBLY For 60Hz-126V I , 0

13’ LABEL, DC out

15 i FUSE HOLDER (DC)

~3534903608( 1 I 251 CONNECTOR (4P) ‘353 47201 08’ 1

32059855081 1 ’ 26i CONNECTOR (6P) 16 FUSE, 10A (DC) 3205986008; 3 ; 27 ] STRAINER BRACKET ::E:::, : I !

17 / TERMINAL BOLT ‘3634579008 1 j 28i BOLT 001 66051 20; 2 j

(Color : BLACK 1

18 TERMINAL BOLT 363 45701 Wi I 29, SPRING WASHER ‘903 20950 W! 2, ,

1

(Color : RED 1 30; NUT ;902 17050 001 2

31 AC PLUG 19 SCREW ,353 49900 08, 1 j 13207517608 21

i

!

201 WING NUT 13534990108 I ’

1 32 I CORD BUSH ‘3635600008, 1 ;

*331 FUEL STRAINER

21 SPRING WASHER 3320005009 2 1 ‘064 20023 1Oi 1 ASSEMBLY 1

22 NUT 353 49902 08 1 i Includes items 34 thru 40

23 WASHER *33 FUEL STRAINER

ASSEMBLY

i 064 20023 00 / 1 T)

~24 1 AVR ASSEMBLY Includes items 34 thru 46

Includes item 25

’ For 50Hz. GOHz-1lOV ,064 20003 30: 1

*24 AVR ASSEMBLY

Includes item 25 (084 2000220:

, For SOHz-1lOV 37 PACKING ‘064 20002 301 1 j )

1 !

+24 AUR ASSEMBLY 1064 20002 lo! 1 ;

Includes item 25

, For 60Hz-1lOV :6642060240~ l(

I

I I I !’

I .

When ordering perts: Always give the Model, Speclflcatlon and Serial Number Of Generator.

-7-

Fig. 3 CONTROL BOX ( RGX 505, 1 lOV- 120V >

GENERATOR PARTS

Ref

Oescription

No. 1

40 FIBER PACKING

41 1 NUT, joint

42 ’ BANJO

...."."..%...LI"l" . . . . .

( Part Number Wty! 1 Ref

Execution No.

I

,0642000250’2 j j

,053 30900 20; 1 ( j

Description

. .._-._..-.. ~ ---..._ 1

, Part Number kl’t; Executior

I

! I; 1

052 10700 421 1 i : I I I

I

43 HOSE CLAMP ,056 11100 20’ 2 ’ 1 I:

44 RUBBER. PIPE

1 (66 x126 x15Omm) 1065 10600 00; 1 ! / !

I

45, AC RECEPTACLE

(TWIST LOCK 1 / 355 45703 08i 1 j ; I )

n I!

1 .I

46 SCREW

47 ! SPRING WASHER ;353 49905 08’ 2 1 / I

1326 00335 088 2 : ! ‘.

48 AC PLUG (TWIST LOCK) ; 353 45705 08; 1 8 ; I

! I I

I I

I /

I I i

I ,

I j I

I I I

/ ” I I!

I ! ,

I

I I

When ordering pm-ts: Always give the Model. Specaficetion and Serial Number Of Generator.

-8-

Fig. 4 CONTROL BOX (RGX505D, llOV/22OV-12OV/24OV >

GENERATOR PARTS

Interchsncmsbilitv lnterchanaeebilitv

Ref m

No.

Description

* 1 CONTROL BOX ASSEMBLY

Includes items 2 thru 30,

45 thru 47 and 49 thru 52

For 50Hz, 60Hz-llOVi220V

* 1 CONTROL BOX ASSEMBLY

Includes items 2 thru 30,

45 thru 47 and 49 thru 52

For 50Hz-l?OV/220V

1 * 3 CONTROL PANEL A j354 41058 08: 1 j

* 1 CONTROL BOX ASSEMBLY 355 40167 08 1 ASSEMBLY 1 :

/ Includes items 2 thru 30, I ’ Includes items 5 thru 12, i

45 thru 47 and 49 thru 52 45 thru 47 and 49

For 60Hz-llOV1’220V

!GEN.No.

3; For 5OHz-120V/240V !

* 1 CONTROL BOX ASSEMBLY 355 40166 18; 1 101770- *

11

CONTROL PANEL A ,355 ’ 43240 08; 1

Includes items 2 thru 30, , Includes item 4, 51 and 52 ; !

45 thru 47,49 and 50 I

i

For 50Hz

l

60Hz-llOV/220V

For 50Hz-120V/240V 3: CONTROL PANEL A ,3534323808 t I

* 1 CONTROL BOX ASSEMBLY 355 40166 1 For 50Hz-120V/24OV j

i

Includes items 2 thru 30, 08) 3 CONTROL PANEL A

45 thru 47,49 and 50 For 60Hz-120V.’ 240V

1 For 50Hz-120V. 240V

: ‘GEN.No.

4 LABEL, volt mark (AC 1lOV) 353 49031 08’ 1

I

* 1 CONTROL BOX ASSEMBLY 355 40168 lai

Includes items 2 thru 30, 5 NO FUSE BREAKER (20A)

For 50Hz. 60Hz-llOV.:‘220V, ;328 ’ 67275 081 1 I

45 thru 47,49 and 50 I

For 6OHz-120V,‘240V 1 I 50Hz 60Hz-12OV,‘24OV

l

,

* 1 CONTROL BOX ASSEMBLY 355 40168 08 1

J

5i NO BREAKER

FUSE (25A) 332 40225 06 1 i :

Includes items 2 thru 30, For 50Hz * 60Hz-llOV~‘220V,

45 thru 47,49 and 50 ; 1 60Hz-120V,‘240V ./

For 60Hz-120V/240V I 6’ AC VOLTMETER (15OV)

GEN.No.

1 1 CONTROL BOX 353 43015 18 1 --- 101770- 6’ AC VOLTMETER ( 15OV)

1 CONTROL BOX ‘353 43015 08: 1 tJ 7 I AC RECEPTACLE (125V-15A)

When ordering parts: Always give the Model, Specificerion and Serial Number

Of

Generator.

-9-

Fig. 4 CONTROL BOX (RGX 505D, llOV/22OV-12OW24OV >

GENERATOR PARTS

Interchangeability

Ref I 8

No. i

Description

I Part Number [Q’ty. I! Executior

I

I GEN. No.

*24 AVR ASSEMBLY 101760”

I Includes item 25

For 50Hz. 60Hz-llOV/220V

~24 AVR ASSEMBLY

Includes item 25

For 50Hz-llOV,‘220V

*24 AVR ASSEMBLY

, Includes item 25

For 60Hz-llOV/220V

$24 AVR ASSEMBLY

Includes item 25

For 50Hz. 60Hz-120V/24OV

~24 1 AVR ASSEMBLY

; Includes item 25

! For 50Hz-120V/240V

*24’ AVR ASSEMBLY

’ Includes item 25

For 60Hz-120V/24OV

25, CONNECTOR (4PI 1353 47201 06’ 1

26, CONNECTOR (6P) 353 47200 08: 1 I

1 !

27 STRAINER BRACKET ‘353 47500 08! 1 i

28 BOLT ‘0016605120 2’ ,

29 SPRING WASHER IO03 20050 00 - 2

002 17050 00; I

30 NUT

31 : AC PLUG (125V-15A)

32 1 CORD BUSH ‘320 75176 081 2 /

2

363 56000 081 1

I

Interchangeability

Ref :

I

i Part Number Q’tyj I

No.

Description

; Execution

1 I

8 SCREW %3 49904 08; 10 i ;

9’ SCREW and WASHER (0643503080, 2, ’

ASSEMBLY 8 I I

101 NUT

11: ~0021704OOCi 2

1003 10040 ooi /

WASHER 2 / 1

12l SCREW and WASHER ~0043504100’6 1

ASSEMBLY :

13 j LABEL, side ‘3534350408; l / I

15. FUSE HOLDER (DC) ‘3205985598’ 11 ’

16: FUSE, 10A (DC) 3 i

’

17’ TERMINAL BOLT 1320 59660 081

363 45700 081 1

(Color : BLACK I I

18 i TERMINAL BOLT

, (Color: RED) 363 45701 08; 1 i !

19

20

21

22

23

! SCREW 135349900081 1 i /

WING NUT 3534990106 11 :

SPRING WASHER 1332 00050 OBI 2 I ’

NUT 35349902q 1 j ,

WASHER ,353 49903 08 1 i

L

When ordering parts: Always give the Model, Specificarion and Serial Number of Generator.

- 10 -

Fig. 4 CONTROL BOX (RGX 505D, 11OV/22OV~12OV/24OV)

GENERATOR PARTS

. ..--.-..-.. ~--I . . . . . . . ..s.r..r..l~-“..‘..

9ef /

uo. 8

Description

Part Number !a?+ ‘t Ref

1 Execution No. I I

Description

Pert Number lG’t4 I Execution

I

b33 j FUEL STRAINER 064 20023 10: 1 ;

1 B i

49 ; SWITCH ASSEMBLY (6P 1 353 45612 06 1

ASSEMBLY I For 50Hz-120V/24OV ;

133 ’ Includes items 34 thru 40 FUEL STRAINER 50 I AC RECEPTACLE (250V-20AI.355 45704 064 20023 00 51 j LABEL, volt mark ( 11OV) 061 1 :

ASSEMBLY / i3534903206; 1 ’

Includes items 34 thru 40 ’

06420003301 52’ LABEL, volt mark 1353 49033 061 1 :

34 ‘0” RING 1 ( 1 lOV/22OV 1

, :

36 ; FILTER 064 20002 20 45706

I

1 i 53 ; AC PLUG ( 250V-20A 1 1355 081 1 !

37 PACKING 064 20002 30: 1 1 !

36 ’ CUP 064 20002 101 1 ; I

39 j BANJO BOLT 064 20002 40; :

1 I

46 : FIBER PACKING jo64 20002 501 2 ; I

I,

1053 30900 20’ ;

41 NUT, joint 1 / . I 1

42 BANJO ; 052 10700 42 1

43 HOSE CLAMP 1056 11100 20 2

44 RUBBER PIPE lO65 10600 00 1 ’ (6dx12dx15Omm) 1 I

45 AC RECEPTACLE p53 45703 06 1

(TWIST LOCK) !

46 SCREW 353 49905 08, 2 I !

47 / SPRING WASHER 3260033506! 2, I

46 : AC PLUG (TWIST LOCK) 353 45705 od 1 ’ 49 1 SWITCH ASSEMBLY (9P) 355 45613 06 1

: For 50Hz * 6OHz-llOV:220V, ! ;

I

60Hz-120V.‘240V ! / ! I

I I I

When ordering perts; Always give the Model, Speaficetion and Serial Number of Generator.

- 11 -

GENERATOR PARTS

Fig. 5 PIPE FRAME and FUEL TANK

20

21 29

-..

8

5.

s----*2

=+--24

\

9ef I

uo. (

I

1 ( PIPE FRAME

1 j PIPE FRAME

* 2; SIDE PLATE A

: Includes items 6 and 36

: For RGX505

* 2; SIDE PLATE A

includes items 6 and 36

For RGX505D

3’ SIDE PLATE B

4 BOX STAY

Description

w

36

Interchangeability interchengeebility

j Pert Number iQ?yl 1 j Execution ,“z: / ,

Description

Pert Number .Q’ty 1. Execution

‘224 60301 lli 1 i

I i

1073 20020 70 1 j 1

: 073 20020 40 1 1

26 LABEL 2 ’ 073 20020 50 1

355 58514 08 1 I 29’ LABEL 3 ‘0732002060 1,

6 1 LABEL, series name

For MODEL RGX505

6 i LABEL, series name

For MODEL RGX505D

7; ENGINE BASE

8i BOLT

11 !

12 j WASHER

BOLT

13 SCREW

14, SPRING WASHER

15: EARTH CORD

20; BOLT

21 1 SPRING WASHER

22! NUT

24: WASHER

8

I

354 58510 oq 1 I

‘354 58508 08’ 1 :

355 59010 08 1 [ j

355 59011 06 1

354 54604 06 1

1353 59938 08, 8 i

,353 59918 081 ’ 8

353 59941 08 2 1 i

341 00508 08i 1 I /

!332 00050 08. 1 ,

320 75126 08 1

- 001 66061 20; 4 ;

1359 59934 081 4

-359 59932 08’ 8 1

,003 10080 00 4 ( ,

/

31 / LABEL, caution i 363 49023 08 1 ’

31 LABEL, caution !364 49678 08; 1

For CHINA

32, FUEL GAUGE, complete 9646420096 1

i

1

32: FUEL GAUGE, complete 064 64200 10 1 Li3 !

33! RUBBER PIPE ‘085 11100 00 1

34 ’ ( 11.5 d X 17. 5 Q X 155 mm 1

HOSE CLAMP

009

17200

00,

2

[RGX 505

GEN.No.

35 VIBRATION ISOLATOR ,356 57645 08) 4

36 LABEL, Robin Generator 3535904306: 1 ’

RGX 505I

37 LABEL, oil caution 8 073 20030 80 1 ! i

For CHINA

t 101168-

;;l”;;;:

When ordering perts; Always give the Model, Specification end Serial Number of Generator.

- 12 -

Fig.6 CRANKCASE and CYLINDER HEAD

ENGINE PARTS

Description

lnterchanneabilitv

.,,r~rr,,o,,y~~“,.,r~

; Pert Number ;Q’t~ i Ref i ! Pert Number !G’tyj I

Execution No. a

Description

I Execution

Ref i

No. !

* 1 ’ CRANKCASE, complete

Includes items 2 thru 4,

6 thru 8,10 and 11

2 VALVE GUIDE, over size

3 STUD

4 STUD

6 STUD

6 i STUD

7 STUD

8 BALL BEARING

(BB-6207C3)

I

1224 10203 01: 1 '

:224 14201 03: 2

010 51002 80: 4

010 51002 701 4

010 50602 OOi 2 i

3 i

001 31063 51 2

:OlO 50802 90 2

0013108301 2 3

060 03500 10: 1 :

10

11

13

14

15 ;

18 I OIL SEAL (TB-35.48,8) /044 03500 90 1

20 OIL GAUGE 1224 63601 03. 1

21 : GASKET 021 32000 10 1

22 / PLUG, rubber 042 02200 10 1 :

OIL SEAL (TB-35,48,8) io44 03500 90 1 i

DOWEL PIN

MAIN BEARING COVER, 005 26081 80 2 (

224 11004 01 1 i

complete I

GASKET, main bearing cover 224 15201 03 1 i

BALL BEARING 060 03500 10 1 '

(BB-6207C3)

23 1 BOLT and WASHER 001 14083 50i 8

ASSEMBLY

24 BOLT

24 FLANGE BOLT

25: GASKET, aluminium

26' PLUG

27 GASKET

28 GROMMET

29 GASKET, head

30 CYLINDER HEAD

31 FLANGE NUT

32; SPARK PLUG

, (NGK-BP-4HS)

33 TAPPET COVER, complete

34 GASKET, tappet cover

35 BREATHER PLATE,

complete

36 GASKET, tappet cover

37 RUBBER PIPE

(12.5dx16QxlOOmm)

38 FLANGE BOLT

3gi GASKET, exhaust

401 NUT

40' NUT

41 GASKET, insulator

I

:;y; kij

003 70060 001 1 i

0401140030~ 1 /

021 11400 20 1 j

224 75501 03 1

,224 15101 03 1

224 13101 03 1 :

002 38100 0oi 12 :

,065 01401 90 1

1224 14301 11 1

224 14301 01 1

224 15301 03' 1 j

1

224 14401 01' 1 I

1224 15401 03 1 ’

085 11200 00 1

011 00600 301 2 :

When ordering perts: Alweys give the Model. Speclflcetlon and Serial Number of Generator.

- 13 -

Fig.6 CRANKCASE and CYLINDER HEAD

ENGINE PARTS

“‘.“‘..~“i(“Y.“.,

I

Ref ;

Description

Parr Number ,CYti Ref

No.

Description

: Part Number /Q’ty I! Execution

I I ! ! Execution No. (

I

L ,

I

42 INSULATOR 224 32901 03 1 1 / !/

43 GASKET, insulator 224 35201 03 1 ] j I

44 WASHER 1003 10060 001 2 !

45 SPRING WASHER 003 20060 00; 2

46 NUT 0022806000’2

1

I

46j NUT 1002 27060 00: 2 I

471 SEAL WASHER ,021 81400 1

481 UNION

491 050 21000 30; 10, 1 ri I

: i i

SEAL WASHER 021 81000 10: 1 !

50; PLUG i0401100010~ 1; ; 1.

I 1 !

51 BAFFLE, carburetor side ! 53802 03! 223 1 1

I /

I

/ 1 I

i

1 I ,/

I ;

When ordering parts: Always give the Model, Speciflcarmn and Sewal Number of Generator.

- 14-

Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON

ENGINE PARTS

....w.“..“,.II”““. ,,., “‘.“““~.‘~“Y’.‘.,

I

::I 1

Description

’ Pert Number ‘Q’tyl + i Execution izf !

Description

I i Part Number IQ’ty, 1 j Execution

I

* l! 1224 22501 10’ I

CONNECTING ROD ’

1 2l jI 129659-

20!

PISTON RING SET, 224 23502 17j 1 129659-

ASSEMBLY m over size 0.25 mm

Includes items 2 thru 4 20 224 23502

* 1 CONNECTING ROD 07 / 1 3 :

224 22501 00 PISTON RING,SET,

1

ASSEMBLY I over size 0.25 mm

Includes items 2 thru 4 20 PISTON RING SET, m

224 23503 17 ’ 1 129659-

over size 0.50 mm

2 CONNECTING ROD BOLT ‘217 23001 03 2 20 PISTON RING SET 224 23503 07; 1 3,

3, LOCK WASHER, rod ,224 23201 03 1 , 8 over size 0.50 mm ,

4’ OIL SCRAPER /224 23102 03 1 129659- j 21 ; PISTON PIN 224 23301 03

4 OIL SCRAPER 224 23101 03 1 3 22 CLIP iO56 52200 11 1 ; 1

2 I ’

*lOi CRANKSHAFT, complete 224 20702 Ol! 1 23. SPRING WASHER 003 20180 00 1 I

; Includes item 11

11 I I

1 Not for sale! NUT 002 18180 00; 1

CRANKSHAFT GEAR 1 24; 1005 :

25’ ’ WOODRUFF KEY 32044 01 1

12 SPACER 1224 25103 03 1

13 / SPACER, t=1.05

L

*29 CAMSHAFT, complete 224 31701 01, 1

023 03500 10. 1 Includes items 31 thru 35

13’ SPACER, t=1.2 select one

SPACER, tz1.35 I piece only 023 03500 60 1 37! GOVERNOR SLEEVE 224 41901 03: 1

13 ,023 03500 70 1 1

i 36 WASHER 003 10180 00 1

19 PISTON (STD.) ;224 23401 13 i

19’ PISTON (STD.) 1224 23401 03 1 3 ; 129659-

1 : I

19 PISTON, over size 0.25mm 224 23402 13 1 : 129659-

19 PISTON, over size 0.25 mm 224 23402 03 1 3

19 PISTON, over size 0.50mm 224 23403 13:

19, PISTON, over size 0.50 mm ‘224 23403 03! 1 3 129659-

1 1

20; PISTON RING SET (STD.) 224 23501 17

20 PISTON RING SET (STD.) ‘224 23501 07 1 3 129659-

1 I

I I

When ordering parts: Always give the Model, Speclflcstion end Serial Number of Generator.

- 15 -

Fig.8 VALVE and TAPPET

ENGINE PARTS

I

i

“‘~~.“~.~“~P”“‘...,

?ef I

YO.

Description

’ Part Number !G’tyi 1 ) Execution

1’ INTAKE VALVE 224 33401 03! 1 I

’

2 EXHAUST VALVE 224 33501 03 1

3 TAPPET 224 33301 03 2

VALVE SPRING l2O8336O1 13 / ,

4; 2

51 SPRING RETAINER ; 208 33701 031 2

6: RETAINER LOCK ‘217 33801 03’

I 2 I I

i

I

Ref /

No. ,

Description

. .._-. -..-.. _ ___..._,

Part Number !Q’ty j Executior

When ordering pens: Always give the Model. Specification and Serial Number of Generator.

- 16 -

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