Friedrich MC36Y3J SVC Manual

Category
Split-system air conditioners
Type
SVC Manual
Single Zone Air Conditioner
SVC MANUAL(General)
CAUTION
Before Servicing the unit, read the safety
precautions in General SVC manual.
Only for authorized service personnel.
960-914-06
- 2 -
Only for training and service purposes
Air Conditioner Service Manual
TABLE OF CONTENTS
Part 1 General Information ..........................................................................................................3
1. Safety Precautions........................................................................................................4
2. Model Line Up................................................................................................................7
3. Nomenclature ................................................................................................................8
Part 2 Functions & Controls......................................................................................................10
1. List of Functions & Accessory...................................................................................11
2. Air flow ........................................................................................................................14
3. Air purifying.................................................................................................................16
4. Installation Functions.................................................................................................17
5. Reliability .....................................................................................................................21
6. Convenience Functions & Controls .........................................................................22
7. Special Function & KIT...............................................................................................32
Part 3 Basic Control ..................................................................................................................35
1. Normal operation ........................................................................................................36
2 Compressor control ....................................................................................................36
3. EEV( Electronic Expansion Valve) control ...............................................................36
Part 4 Trouble Shooting ...........................................................................................................37
1. Self-diagnosis Function ............................................................................................38
2. Pump Down ................................................................................................................40
3. Evacuation (All amount of refrigerant leaked) ........................................................41
4. Gas Charging (After Evacuation)..............................................................................42
5. Cycle Part....................................................................................................................43
6. Electronic Parts..........................................................................................................44
- 3 -
Only for training and service purposes
1. Safety Precautions ............................................................................................................4
2. Model Line Up .....................................................................................................................7
3. Nomenclature......................................................................................................................8
Part 1 General Information
- 4 -
Only for training and service purposes
1. Safety Precautions
1.1 Cautions in Repair
To prevent injury to the user or other people and property damage, the following instructions must be followed.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow-
ing indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
n Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
Dangerous Voltage
Be sure to disconnect the power cable plug from the plug socket before disas-
sembling the equipment for a repair.Internal components and circuit boards are at
main potential when the equipment is connected to the power cables. This volt-
age is extremely dangerous and may cause death or severe injury if come in con-
tact with it.
Do not touch the discharging refrigerant gas during the repair work.
The discharging refrigerant gas.The refrigerant gas can cause frostbite.
Release the refrigerant gas completely at a well-ventilated place first.
Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating
machine oil discharges and it Can cause injury.
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant
gas touches to a fire, poisonous gas generates. A case of leakage of the refriger-
ant and the closed room full with gas is dangerous because a shortage of oxygen
occurs. Be sure to execute ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge
between high voltage capacitor terminals. If discharge is not executed, an electric
shock is caused by high voltage resulted in a death or injury.
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power
plug. There is risk of fire or electrical shock.
- 5 -
Only for training and service purposes
Do not turn on the breaker under condition that front panel and cabinet are
removed.
Be sure to earth the air conditioner with an earthing conductor connected to the
earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has
cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating
cycle section can cause burns.
Do not tilt the unit when removing panels. Otherwise, the water inside the unit
can spill and wet floor.
Use the welder in a well-ventilated place. Using the welder in an enclosed room
can cause oxygen deficiency.
Be sure to turn off power switch before connect or disconnect connector, or parts
damage may be occurred.
Do not use a defective or underrated circuit breaker. Use the correctly rated
breaker and fuse. Otherwise there is a risk of fire or electric shock.
Install the panel and the cover of control box securely. Otherwise there is risk of
fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should
be routed properly so that there is no force pulling the cable from the connection
terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repaire the product with wet hands. Hoding the plug by
hand when taking out. Otherwise there is risk of electric shock or fire.
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air
purge. Do not compress air or Oxygen and Do not use Flammable gases.
Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
- 6 -
Only for training and service purposes
1.2 Inspections after Repair
Check to see if the parts are mounted correctly and wires are connected.
Improper installation and connections can cause an electric shock or an injury.
Check the installation platform or frame has corroded. Corroded installation plat-
form or frame can cause the unit to fall, resulting in injury.
Be sure to check the earth wire is correctly connected.
After the work has finished, be sure to do an insulation test to check that
resis-tance is 2[Mohm] or more between the charge section and the non-charge
metal section (Earth position). If the resistance value is low, a disaster such as a
leak or electric shock is caused at user’s side.
Check the drainage of the indoor unit after the repair. If drainage is faulty
water may enter the room and wet floor.
Check to see if the power cable is not dirty or loose. If the plug is dusty or
loose it can cause an electrical shock or fire.
Do not use a spliced power cable or extension cable, or share the same power
outlet with other electrical appliances. otherwise, it can cause an electrical shock,
excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the prod-
uct is operating. There are sharp and moving parts that could cause personal
injury.
Do not block the inlet or outlet of air flow. It may cause product failure
- 7 -
Only for training and service purposes
Category
Chassis
Name
Capacity Index[kBtu/h]
24 36
Ceiling
Concealed
Duct
High
Static
Pressure
BG
BR
Ceiling
Cassette
4way
TP
TM
2. Model Line Up
2.1 Indoor units
2.2 Outdoor units
DC Inverter
MR24UY3J MR36UY3J
No. of connectable
indoor units
1
Total Capacity index of
conectable indoor
units(kBtu)
24 36
Power supply 1Ø, 208/230V, 60Hz
Chassis
MD24Y3J
MC24Y3J
MC36Y3J
MD36Y3J
- 8 -
Only for training and service purposes
3.
Blank
- 9 -
Only for training and service purposes
2.3 Nomenclature
M
RH 36 D
Y 3 J M
Installation Type
M : Multi Zone
Marketing Model
Electrical rating
1 : 115V, 1Ø, 60Hz
3 : 230V, 1Ø, 60Hz
Refrigeration Cycle
C : Cool Only
Y : Heat Pump
Application
Empty : Single
U : Universal
D : Dual Zone
T : Tri-Zone
Q : Quad Zone
Capacity
9 : 9,000 BTU/h, 12 : 12,000 BTU/h,
18 : 18,000 BTU/h, 24 : 24000 BTU/h,
30 : 30,000 BTU/h, 36 : 36,000 BTU/h,
Model Type
W : Wall mounted
C : Cassette
D : Concealed Ducted
R : Outdoor component
WH : Wall mounted High SEER
RH : Outdoor high SEER
Series
Mini- split
- 10 -
Only for training and service purposes
Part 2 Functions & Controls
1. List of Functions & Accessory ......................................................................................11
1. Ceiling Concealed Duct Indoor......................................................................................11
2. 4-Way Ceiling Cassette Indoor .....................................................................................12
3. Outdoor .........................................................................................................................13
2. Air flow ...........................................................................................................................14
2.1 Auto swing (left & right)...............................................................................................14
2.2 Auto swing (up & down) ..............................................................................................14
2.3 Chaos swing (up/down)...............................................................................................14
2.4 Air flow step.................................................................................................................15
2.5 Chaos wind (auto wind)...............................................................................................15
2.6 Surge Cool Mode Operation .......................................................................................15
2.7 Swirl wind Swing .........................................................................................................15
3.
Reserved (Blank).........................................................................................................................16
4. Installation Functions ....................................................................................................17
4.1 E.S.P. (External Static Pressure) Setting (DUCT).......................................................17
4.2 E.S.P. (External Static Pressure) Setting (Cassette)...................................................19
5. Reliability ........................................................................................................................21
5.1 Hot start.......................................................................................................................21
5.2 Self-diagnosis Function...............................................................................................21
5.3 Soft dry operation........................................................................................................21
6. Convenience Functions & Controls .............................................................................22
6.1 Cooling & heating Operations .....................................................................................22
6.2 Auto cleaning operation ..............................................................................................23
6.3 Auto changeover operation.........................................................................................23
6.4 Auto restart Opeartion.................................................................................................23
6.5 Child Lock Function.....................................................................................................24
6.6 Forced operation.........................................................................................................25
6.7 Group Control..............................................................................................................26
6.8 Sleep Timer Operation ................................................................................................27
6.9 Timer(On/Off) ..............................................................................................................27
6.10 Weekly Program........................................................................................................28
6.11 Two Thermistor Control .............................................................................................30
7. Special Function.............................................................................................................32
7.1 Low Ambient control...................................................................................................32
7.2 Space control ..............................................................................................................32
7.3 Auto Elevation Grille....................................................................................................32
- 11 -
Only for training and service purposes
1. List of Functions & Accessory
1. Ceiling Concealed Duct Indoor
Category Functions Remark
Air flow
Air supply outlet 1
Airflow direction control (left & right) X
Airflow direction control (up & down) X
Auto swing (left & right) X
Auto swing (up & down) X
Airflow steps (fan/cool/heat) 3 / 3 / 3
Chaos wind(auto wind) X
Jet cool/heat X / X
Swirl wind X
Air purifying
Triple filter (Deodorizing) X
Plasma air purifier X
Allergy Safe filter X
Long-life prefilter (washable / anti-fungus) X
Installation
Drain pump O
E.S.P. control O
Electric heater X
High ceiling operation X
Auto Elevation Grille X
Reliability
Hot start O
Self diagnosis O
Soft dry operation O
Convenience
Auto changeover O
Auto cleaning X
Auto operation(artificial intelligence) X
Auto Restart O
Child lock O
Forced operation X
Group control O
Sleep mode O
Timer(on/off) O
Timer(weekly) O
Two thermistor control O
Individual
control
Standard Wired remote controller
DWC1
Deluxe wired remote controller X
Simple wired remote controller O
Simple Wired remote controller(for hotel use) X
Wireless remote controller X
Network
function
General central controller (Non LGAP) X
Network Solution(LGAP) X
Dry contact X
PI 485(for Indoor Unit) X
Special
function kit
Zone controller X
CTI(Communication transfer interface) X
Electronic thermostat X
Others Remote temperature sensor X
- 12 -
Only for training and service purposes
Air supply outlet 4
Airflow direction control(left & right) -
Airflow direction control(up & down) Auto
Auto swing(left & right) X
Auto swing(up & down) O
Airflow steps(fan/cool/heat) 4 / 5 / 4
Natural swing
X
Natural wind(auto wind)
-
Surge cool(Power wind)
O
Swirl wind O
Deodorizing filter -
Plasma air purifier
X
Prefilter(washable / anti-fungus) O
Drain pump O
E.S.P. control O
Electric heater(operation) -
High ceiling operation O
Hot start O
Self diagnosis O
Soft dry operation O
Auto changeover O
Auto cleaning X
Auto operation(artificial intelligence) X
Auto restart operation O
Child lock O
Forced operation O
Group control O
Sleep mode O
Timer(on/off) O
Timer(weekly) O
Two thermistor control O
Standard wired remote controller
DWC1
wired remote controller
X
Deluxe wired remote controller X
Simple wired remote controller X
Wired remote controller(for hotel use) X
Wireless remote controller(simple) X
Wireless LCD remote control X
Category Function Remark
Air flow
Air purifying
Reliability
Individual
control
Convenience
Installation
2. 4-Way Ceiling Cassette Indoor
- 13 -
Only for training and service purposes
3. Outdoor
Category Functions
MR24UY3J MR36UY3J
Reliability
Defrost / Deicing O O
High pressure switch X X
Low pressure switch X X
Phase protection X X
Restart delay (3-minutes) O O
Release Control O O
Self diagnosis O O
Soft start O O
Test function O O
Convenience Night Silent Operation O O
Low Ambient Kit
O (Logical operation)
O (Logical operation)
- 14 -
Only for training and service purposes
2. Air flow
2.1 Auto swing (left & right)
RightLeft
110° ~ 120°
Open
Close
110° ~ 120°
Mode2
Mode3
Mode4
Mode5
Mode6
Mode7
Mode8
Mode9
OPEN
CLOSED
7~8°
110~120°
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it
is fixed to the desired direction.
2.2 Auto swing (up & down)
• By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is fixed to the
desired direction.
2.3 Natural wind swing (up/down)
By the natural wind swing key input, the upper/lower vane automatically operates with the natural wind swing or it is
fixed to the desired direction.
- 15 -
Only for training and service purposes
NOTE: Some Models are different by swing width and swing pattern.
2.4 Air flow step
• Indoor fan motor control have 6 steps.
• Air volume is controlled "SH", "H", "Med", Low" by remote controller.
• "LL" step is selected automatically in Hot start operation.
2.5 Natural wind (auto wind)
When "Auto" step selected and then operated, the high, medium, or low speed of the airflow mode is operated for
2~15 sec. randomly by the Natural Simulation
2.6 Surge Cool Mode Operation
• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input.
When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operat-
ed.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated
in order that the air outflow could reach further.
2.7 Swirl wind Swing
• It is the function for comfort cooling/heating operation.
• The diagonal two louvers are opened the more larger
than the other louvers. After one minute, it is opposite.
Comparison of Air Flow Types
4-Open (conventional) Swirl Swing (New)
LL Very low, In heating mode
L Low
M Med
H High
SH Super high
Auto Chaos wind
Step Discription
Vane 4
Vane 2
Vane 1 Vane 3
- 16 -
Only for training and service purposes
3.
Reserved (Blank)
- 17 -
Only for training and service purposes
4.1 E.S.P. (External Static Pressure) Setting (DUCT)
4. Installation Functions
This is the function that decides the strength of the wind for each wind level and because this function is to make the
installation easier.
• If you set ESP incorrectly, the air conditioner may malfunction.
• This setting must be carried out by a certificated-technician.
TEMP
FAN
SPEED
OPER
MODE
When pressing the button and
button simultaneously for more than 3
seconds, the system will be entered into the
installer setting mode.
- After entering into the installer setting
mode, select the E.S.P code value by
pressing the button.
* E.S.P code value : 03
1
Select the desired air flow rate with
the button. Whenever pressing
the button, [SLo
Lo
Med
Hi
Po] will
be indicated.
2
Select the desired air flow rate value with
the temperature up(s), down(t) button.
* E.S.P value range : 0~255
-
E.S.P value will be indicated at the upper
right section of the display window.
3
When pressing the button, currently
established E.S.P value will be set up.
4
When pressing the button and button
simultaneously for more than 3 seconds after the
setting has been completed, the setting mode will
be released.
- If there isn’t any button input for more than
25 seconds, the installer setting mode will
also be released.
5
OPER
MODE
OPER
MODE
FAN
SPEED
FAN
SPEED
OPER
MODE
• Precaution shall be taken not to alter the E.S.P value corresponded to each air flow section.
• E.S.P value can be varied according to the products.
• In the case of going to the next air flow rate stage by pressing the fan-speed button during the setup of the
E.S.P value, the E.S.P value of previous air flow rate will be maintained by remembering the E.S.P value
prior to the shift.
- 18 -
Only for training and service purposes
E.S.P. setting value (reference)
[ Notes ]
1. To get the desired Airflow & E.S.P. combination from the table set the matching value from the table. Value other than that in
table will not give the combinations of airflow & E.S.P. which are mentioned in the table.
2. Table data is based at 230V. According to the fluctuation of voltage, air flow rate varies.
Table 1
Capacity Step CFM
Static Pressure(Pa)
24.5 39.2 58.8 78.4 98
Setting Value
24K
HIGH 688 900 970 1080 1190 1260
MID 600 860 930 1050 1150 1230
LOW 565 820 900 1020 1120 1200
36K
HIGH 1130 - 960 1030 1090 1150
MID 950 - 850 960 1020 1090
LOW 706 - 760 850 950 1000
- 19 -
Only for training and service purposes
4.2 E.S.P. (External Static Pressure) Setting (Cassette)
Function Code Pressure
Press button for 4 seconds to enter the installer
setting mode until timer segment displays “01:01”.
1
Select static pressure by pressing button.
(01:V-H, 02:F-H, 03:V-L, 04:F-L)
3
Press button to save.
4
5
Pressing button will exit settings mode.
After setup, it automatically gets out of setup mode if there is no button
input for 25 seconds.
When exiting without pressing set button, the manipulated value is not
reflected.
If pressing button repeatedly, it moves to static pressure
selection menu as picture below.
2
This function is applied to only duct type. Setting this in other cases will cause malfunction.
Pressure selection
Function
Zone state ESP standard value
01 V-H Variable High
02 F-H Fixed High
03 V-L Variable Low
04 F-L Fixed Low
<Static Pressure Setting Table>
- 20 -
Only for training and service purposes
If entering into ESP setup mode by using button, it indicates as
the picture below.
2
Select ESP fan step by pressing button. (01: very low, 02: low,
03: medium, 04: high, 05: very high)
3
Move to ESP value setting by pressing button.
(It is 000 when delivering
from the warehouse.)
4
Press button to setup ESP value.
(It is possible to setup ESP value from 1 to 255,
and 1 is the smallest and 255 is the biggest.)
5
Function code,
ESP code
ESP value
If pressing button long for 3 seconds, it enters into remote
controller setter setup mode.
- If pressing once shortly, it enters into user setup mode.
Please press more than 3 seconds for sure.
1
Function Code ESP value
ESP step
Function code, ESP code
ESP value
Press button to save.
7
Select ESP fan step again by using button and setup ESP value, as
No. 4 and 5, that corresponds each wind flow
6
Press button to exit.
After setup, it automatically gets out of setup mode if there is no button
input for 25 seconds.
When exiting without pressing set button, the manipulated value is not
reflected.
8
• If you set ESP incorrectly, the air conditioner may malfunction.
• This setting must be carried out by a certificated-technician.
This is the function that decides the strength of the wind for each wind level and because this function is to make the installation
easier.
When setting ESP value on the product without very weak wind or power wind function, it may not work.
Please be careful not to change the ESP value for each fan step.
It does not work to setup ESP value for very low/power step for some products.
ESP value is available for specific range belongs to the product.
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Friedrich MC36Y3J SVC Manual

Category
Split-system air conditioners
Type
SVC Manual

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