SunStar 43274020 Owner's manual

Type
Owner's manual

SunStar 43274020 is a relay kit designed for field installation of a 24-volt thermostat to operate a single heater. It includes various components such as slide terminals, ring terminals, a terminal adapter, a relay sub-assembly, and installation instructions. This kit enables the user to upgrade their heater with a thermostat for more precise temperature control, enhancing comfort and efficiency.

SunStar 43274020 is a relay kit designed for field installation of a 24-volt thermostat to operate a single heater. It includes various components such as slide terminals, ring terminals, a terminal adapter, a relay sub-assembly, and installation instructions. This kit enables the user to upgrade their heater with a thermostat for more precise temperature control, enhancing comfort and efficiency.

RELAY KIT #43274020
For Models: SIR25-45
RELAY KIT #43274020
PART NO. DESCRIPTION
03139040
30200010
30399000
42706990
43276000
43277020
3/16” Slide Terminal
Ring Terminal
1/4" Terminal Adaptor
Wire Connection Diagram
Relay Sub-assembly
Form, Installation Instructions
INSTRUCTIONS:
WARNING: DISCONNECT THE ELECTRIC
POWERTOTHEHEATERANDSHUTOFFTHE
GAS SUPPLY TO THE MANIFOLD CONTROL
BEFORE MAKING THIS CHANGE.
1. Loosen the screws of the transformer as
shown in the illustration. Slide the bracket of
therelayassemblyunderthetransformerand
retighten the screws.
2. Disconnect the motor wire lead from L1 of the terminal block. Cut off the old 1/4" slide terminal and
replace it with the 3/16" slide terminal supplied in this kit. Reconnect this wire lead to the No. 4 terminal
on the relay.
3. Disconnect the wireleadofthered light from the terminaladaptorof the transformer. Cutofftheold1/4"
slide terminal and replace it with the ring terminal supplied in this kit. Connect this wire lead to the
ground screw (green coated screw) located above the terminal block.
4. Remove and discard the wire lead that is connected between the transformer and the air pressure
switch.
5. Place the terminal adaptor supplied in this kit on the free terminal of the air pressure switch.
6. Connect the black wire lead located at the No. 3 terminal of the relay to L1 of the terminal block.
7. Connect the red wire lead located at the No. 5 terminal of the relay coil to the new terminal adaptor on
the air pressure switch.
8. Connect the white wire lead located at the No. 1 terminal of the relay coilto the existing terminaladaptor
on the transformer.
9. Connect the new 24-volt thermostat (supplied as an accessory) with one lead connected to the terminal
adaptor on the air pressure switch and the other lead to the free terminal on the transformer.
10. Place the new adhesive-backed wiring diagram supplied in this kit over the existing wiring diagram.
NOTE: All field wiring connections are indicated by dotted lines on the Wiring Diagram provided in this kit.
Sep–04 A–1– Form #43277020
THIS KIT IS FOR THE FIELD INSTALLATION OF A 24-VOLT
THERMOSTAT FOR OPERATION OF A SINGLE HEATER.
RELAY
ASSEMBLY
TRANSFORMER
SCREWS
WIRING DIAGRAM FOR RELAY KIT #43274020
NOTES:
1. If any of the original wire as supplied with the appliance must be replaced, it
must be replaced with wiring material as follows:
HIGH VOLTAGE CABLE: Prestolite 171053
ALL OTHER WIRING: 18 Ga.-UL-600V-105ºC (CSA-600V-Type TEW).
2. When connecting the supply circuit*to the heater, wiring material having a
minimum size of 14 AWG and a temperature rating of at least 105ºC shall
be used.
Sep–04 A–2– Form #43277020
CONNECTION WIRING DIAGRAM
DIRECT SPARK IGNITION
FACTORY WIRING: __________
FIELD WIRING: _______
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SunStar 43274020 Owner's manual

Type
Owner's manual

SunStar 43274020 is a relay kit designed for field installation of a 24-volt thermostat to operate a single heater. It includes various components such as slide terminals, ring terminals, a terminal adapter, a relay sub-assembly, and installation instructions. This kit enables the user to upgrade their heater with a thermostat for more precise temperature control, enhancing comfort and efficiency.

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