Rotem Platinum Plus Installation guide

Type
Installation guide
INSTALLATION MANUAL
Platinum Plus
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WARRANTY & LIMITATION OF LIABILITY
1. ROTEM warrants that the product shall be free of defects in materials or workmanship and will conform to the technical
specification for a period of 1 (one) year from the date of initial installation on sight (the "warranty period").
2. Load cells are not covered by ROTEM’s warranty.
3. ROTEM warrants that during said warranty period, any item/items or part/parts of equipment found defective with
respect to materials or workmanship or which do not conform to the technical specification shall be repaired or replaced
(at ROTEM's sole discretion), free of charge.
4. During the warranty period, in the event of an alleged defect, authorized resellers in relevant regions should be notified
as soon as possible from the date of noticing the said defect, but no longer than thirty (30) days from such a discovery.
The report shall include (1) a short description of the defects noticed (2) type of card / component and its matching serial
number.
5. ROTEM's sole liability under this warranty is the repair or replacement of the defective item of product.
Conditions and Limitations
1. ROTEM will not be responsible for any labor costs or expenses associated with replacement of defective items or
other parts of the product or repair.
2. This warranty shall not cover: (i) product or part therein which has been modified (without prior written approval of
ROTEM), or (ii) product or part therein which has not handled or installed by an authorized reseller of ROTEM or (iii)
product or part therein which has either handled or installed not in strict accordance with ROTEM's instructions, (iv)
products which were used for function other than agriculture industry.
3. This warranty will not apply in the following cases: (i) if all components of the product are not originally supplied by
ROTEM (ii) the defect is the result of an act of nature, lighting strikes, electrical power surge or interruption of electricity
(iii) the defect is the result of accident, misuse, abuse, alteration, neglect, improper or unauthorized maintenance or
repair.
ROTEM warns and alerts all users that the Product is inherently complex and may not be completely free of errors.
ROTEM's products are designed and manufactured to provide reliable operation. Strict tests and quality control
procedures are applied to every product. However, the possibility that something may fail beyond our control exists.
Since these products are designed to operate climate control and other systems in confined livestock environments, where
failure may cause severe damage, the user should provide adequate backup and alarm systems. These are to operate
critical systems even in case of a ROTEM system failure. Neglecting to provide such a backup will be regarded as the
user’s willingness to accept the risk of loss, injury and financial damage.
In no event will ROTEM be liable to a user or any third party for any direct, indirect, special, consequential or incidental
damages, including but not limited to any damage or injury to business earnings, lost profits or goodwill, personal injury,
costs of delay, any failure of delivery, costs of lost or damaged data or documentation, lost or damaged products or
goods, lost sales, lost orders, lost income.
Except for the above express warranty, ROTEM makes no other warranties, express or implied, relating to the products.
ROTEM disclaims and excludes the implied warranties of merchantability and fitness for a particular purpose. No person
is authorized to make any other warranty or representation concerning the performance of the products other than as
provided by ROTEM
.
Platinum Plus
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TABLE OF CONTENTS
1. UNPACKING...........................................................................................................................................1
2. MOUNTING AND SETUP .......................................................................................................................2
3. HIGH VOLTAGE WIRING.......................................................................................................................4
3.1 PLATINUM PLUS POWER SUPPLY WIRING..............................................................................................................4
3.2 RELAY WIRING.....................................................................................................................................................5
3.3 WINCH CARD RELAY WIRING (OPTIONAL)..............................................................................................................7
4. EMERGENCY CARD INSTALLATION (OPTIONAL).............................................................................9
5. SCALES INSTALLATION (OPTIONAL)...............................................................................................13
5.1 BIRD SCALE.......................................................................................................................................................13
5.2 FEED SCALE......................................................................................................................................................15
5.3 SILO SCALE .......................................................................................................................................................16
6. LOW VOLTAGE WIRING......................................................................................................................17
6.1 ANALOG INPUT...................................................................................................................................................17
6.2 WEATHER STATION WIRING (OPTIONAL)..............................................................................................................20
6.3 DIGITAL INPUT....................................................................................................................................................21
6.4 ANALOG OUTPUT ...............................................................................................................................................21
6.5 ALARM CARD WIRING.........................................................................................................................................22
6.6 COMMUNICATION CARD WIRING..........................................................................................................................23
7. CONTROLLER CONFIGURATION ......................................................................................................24
7.1 INSTALL.............................................................................................................................................................24
7.1.1 Setup...........................................................................................................................................................24
7.1.2 Relay Layout...............................................................................................................................................25
7.1.3 Analog Sensors...........................................................................................................................................26
7.1.4 Digital Sensors............................................................................................................................................28
7.1.5 Analog Output.............................................................................................................................................28
7.1.6 Curtain Setup..............................................................................................................................................29
7.1.7 Temperature Definition...............................................................................................................................30
7.1.8 Fan Air Capacity .........................................................................................................................................30
7.1.9 House Dimensions......................................................................................................................................31
7.1.10 Communication...........................................................................................................................................31
7.2 SERVICE............................................................................................................................................................32
7.2.1 Temperature Calibration.............................................................................................................................32
7.2.2 Humidity Calibration....................................................................................................................................32
7.2.3 Static Pressure Calibration.........................................................................................................................33
7.2.4 Feed Calibration..........................................................................................................................................33
7.2.5 Water Calibration........................................................................................................................................34
7.2.6 Vent Calibration ..........................................................................................................................................34
7.2.7 Nipple Flushing...........................................................................................................................................35
7.2.8 Feeders & Drinkers.....................................................................................................................................36
7.2.9 Save to Plug................................................................................................................................................37
7.2.10 Read from Plug...........................................................................................................................................37
7.3 TEST .................................................................................................................................................................38
7.3.1 Switches & Relays......................................................................................................................................38
7.3.2 Switches & Relays Ext................................................................................................................................38
7.3.3 Alarm...........................................................................................................................................................38
7.3.4 Analog Sensors...........................................................................................................................................39
7.3.5 Digital Sensors............................................................................................................................................39
7.3.6 Analog Output.............................................................................................................................................39
7.3.7 Static Pressure............................................................................................................................................40
7.3.8 Communication...........................................................................................................................................40
7.3.9 Hardware Checklist.....................................................................................................................................40
7.3.10 Emergency Status (optional) ......................................................................................................................41
8. TROUBLESHOOTING ..........................................................................................................................42
Platinum Plus
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1. Unpacking
Adhesive tape
Box
Cardboard on both sides
Protective sponge
Adhesive tape
Protective sponge
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2. Mounting and Setup
Mounting plates (x4) and screws (x8) from plastic bag
Mounting plates (x4) to corners of
controller using screws (x4)
Spirit Level
Controller box on wall
Box is leveled using leveler
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Controller to wall using screws (x4)
Hole to size for routing low voltage cables
Make sure not to damage cards
when drilling holes. Locate holes
properly before drilling!
Side View
Hole to size for routing high voltage cables
Bottom View
Holes and plastics shards
Rims of holes are smooth
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3. High Voltage Wiring
3.1 Platinum Plus Power Supply Wiring
Only a qualified electrician may
perform the electrical installation
of a Platinum Plus controller!
Electricity to Controller (Platinum Plus)
UL Power Su
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Cable as shown
230VAC 50/60Hz
USA: L1, L2
Other: Line, Neutral
Main grounding wire to grounding terminal
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3.2 Relay Wiring
Output relays to poultry house devices
On stickers which device is
connected to the relay
Control phase (common wire to
all relays with same function)
Control phase wire (only for activating multiple devices on the same circuit breaker)
Different wires from
different circuit breakers
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Stickers from package on inside of door
Appropriate label to corresponding switch
according to electrical setup
Labels on switches
match controller setup
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3.3 Winch Card Relay Wiring (optional)
Winch card to inlets
Separate control phase commons
for each inlet or curtain machine
Control phase wire
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Output wires
Wires together with tie wraps
Wires as shown
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4. Emergency Card Installation (optional)
4 screws
Metal plate gently and place aside
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Emergency Card to Emergency Battery Charger
Wires as indicated
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Normally Closed card for emergency
Common wires and control phase wire
(Common Phase is only for contactors)
Note: For fans, connect separate
phases from the circuit breakers.
Output wires
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Inside Temp. Sensor to Emergency card
Wires as shown
Wires together with tie wrap
Wires as shown
Metal plate on back of door
4 screws
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5. Scales Installation (optional)
5.1 Bird Scale
Electricity wires from Controller
to Power Supply (Bird Scale)
Power Supply (Bird Scale) box to Scale Card
Power Supply low voltage wires as indicated
Ö Common wire
Ö Green wire- +5V
Ö Black wire- -5V
Platinum Plus
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Scale Card wires as indicated
As shown
Platinum Plus
Page: 15 Revision: B Chapter: Scales Installation . Name: P+ Installation Manual Page: 15 Revision: B Chapter: Scales Installation
D
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c. Name: P+ Installation Manual
5.2 Feed Scale
Data Plu
g
The feed software data plug is
necessary only when the scale
card is connected to a feed bin.
230VAC
COM
+5V
-5V
GND PHASE
L2 (USA)
NEUTRAL
L1 (USA)
Red White
White Red
Note: for RFC-1 swap between Red and White.
The feed scale’s red goes to the RLCC-4’s white
(W) and the feed scale’s white goes to the red (R).
Green
Black
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5.3 Silo Scale Silo Scale
RJB-4 Silo Junction Box
For more than 6 load cells
external power supply must
be connected and jumper
moved to EXT. position.
RJB-4 Silo Junction Box
Silo Power Su
pp
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+5V
Common
-5V
Data Plu
g
The silo software data plug is
necessary only when the scale
card is connected to a silo.
The silo software data plug is
necessary only when the scale
card is connected to a silo.
Platinum Plus
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6. Low Voltage Wiring
6.1 Analog Input
Analog Input Wiring Diagram for temperature sensors
Each temperature sensor to its input, T1-T6, and to a COM.
T1-T4: first 4 inputs are temperature inputs only.
T5-T6: Jumper on TEMP position as illustrated above.
Every COM input will be correct and more than
one sensor may be connected to a COM input.
Use 22 AWG or lower, shielded cable only!
Connect the shield to the safety ground in
the Platinum Plus.
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Rotem Platinum Plus Installation guide

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Installation guide

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